Arizona Shower Door FD-NEO User manual

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Tools you will need for this install
Exploded View drawing of shower door
3/16” Masonry drill bit (use 9/64” drill
bit for fiberglass)
1/8” drill bit
Drill
4’ Level
Saw (Electric Chop saw or Hacksaw)
Side cutting pliers
#2 Phillips drill bit
#2 Phillips screwdriver
Tape Measure
Pencil or Pen
Caulking Gun
1-Tube of 100% Clear Silicone (no latex!)
Vacuum Cleaner or Brush for clean up
Glass Cleaner and Paper Towels
Rubber Mallet
File
Arizona Corporate Office
2801 W. Indian School Rd
Phoenix, AZ 85017
800-255-1901 PH
602-447-8208 FAX
Florida
8100-1 Westside Industrial Dr
Jacksonville, FL 32219
855-695-8899 PH
904-786-9025 FAX
Illinois
2601 Bond St #1
University Park, IL 60484
800-861-6120 PH
708-235-0729 FAX
Oregon
2057 Lars Way
Medford. OR 97501
866-773-7905 PH
541-773-7909 FAX
Colorado
3871 Revere Street
Denver, CO 80239
866-574-1766 PH
303-574-1775 FAX
Utah
2594 S. 3600 West Suite A
West Valley City, UT 84119
877-402-5007 PH
801-972-3111 FAX

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1)Thecurbispre‐cutusingthecenterline
measurementsthatweregivenatthetimeof
order(A).Laythecurbsonadropclothorcar‐
pettopreventscratching.Assemblethethree
piecesofcurbonthefloorusingtheZH135135˚
degreeHeaderBracket(#20)andthe#8X1/4”
HeaderCurbBracketScrews(#21).Asthecurbs
arelyingopenenddown,placetheZH135clip
ontothecornersandalignthemiters,Header
bracket,andholes.Fastenthecornerstogether
withthe#8x1/4”screwsandthenplacetheas‐
sembledCurbinthecenterlinepositiononthe
showercurb(B).Makesuretofillthecorners
wherethescrewswereinsertedandtheends
withsiliconesoastosealanygapsthatmight
leak(C).
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Installation Instructions
for
Model FD-NEO
Note:Theseinstructionswillrefertotheitem#’sintheExplodedViewdrawing.Forexample,#1,#2,#3etc…
Pleasereadthroughalloftheinstructionstogetanover‐viewbeforeyouinstalltheshowerdoor.

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2)PlaceaWallJambZD‐1006(#3)againstthe
wallanddownintotheCurb.Usealeveltopo‐
sitionthejambplumb,thenmarktheinstalla‐
tionholeswithapenorpencil(D).Repeatthis
procedurefortheotherjamb.Nowdrillthe6
holeswitha3/16”masonrybit(9/64”forfiber‐
glass,&withoutanchors).Theninsertthe6)‐
ZV935screwanchors(#15)intheholes.Fasten
theZD‐1006walljambsinplaceusingthe#8X1‐
1/4PhillipsPanHeadscrewsprovided(#14).
FillthecornerinsidetheZSS‐2101’stoprotect
againstwaterleaks(E).
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3)PlacetwoSettingBlocksZV902(#13)into
eachCurbthatwillholdaglasspanel.Insertthe
GlassintotheZSS‐2101CurbandtheZD‐1006
WallJamb.SetyourZSS‐1105135˚DegreePost
(#19)downintothecurbandovertheedgeof
theglass.Repeattheprocedurefortheother
panel(F).Note:Itwouldbehelpfultohaveand
assistanttoholdtheZSS‐1105CornerPostuntil
theZSS‐2101headerisinplace.
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4)PlumbtheCornerposts.Placethecenteror
doorZSS‐2101HeaderdownontothetwoZSS‐
1105Posts.TheyshouldbeplumbandtheZSS‐
2101Headershouldbepre‐cuttosize.Measure
fromthewallovertheZD‐1006WallJambover
totheoutsidemiteredcorneroftheZSS‐2101
doorheader.MarktheHeaderatthatdimen‐
sionandcut.Repeattheprocedurefortheoth‐
erZSS‐2101Header(G).
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5)AssemblethethreepiecesofHeaderonthe
floor(likepreviouslyontheCurb)usingthe
ZH135135degreeHeaderBracket(#20)andthe
#8X1/4”HeaderCurbBracketScrews(#21).As
theheadersarelyingopenenddown,placethe
ZH135clipsontothecornersandalignthemi‐
ters,HeaderBracket,andholes.Fastenthecor‐
nerstogetherwiththe#8x1/4”screws(referto
(B).Nowplacetheassembledheaderpieces
overanddownontotheverticalposts.Attach
theHeadertotheWallJambsand135°Post
fromtheinsideusinga1/8”drillbittodrill
throughtheheaderandintothewalljambsand
135°Postbeingextremelycarefulnottodrill
intotheglass.Securewiththe#6X3/8”screws
(#16)(H).InserttheZV909WedgeVinyl(#18)
intothejambsonbothsidesoftheglass.A
blockofwoodwillhelppushthevinylin.Slight‐
lywetthevinylwithwatertoeaseinstall.The
flatsidegoesagainsttheglass.Noticethe
groovethatwilllockintotheedgeofthewall
jamb(I).InserttheZV906HorizontalWedge
Vinylintotheheaderandcurb(#17)inbetween
themetalandglasswithoutstretchingit,both
insideandout,topandbottom.Noticethelock‐
inggroove(J).Repeattheprocedureforthe
otherpanel.
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6)NowyouneedtocuttheSnapInFillers:ZSS‐
1102(#4).Measurefromedgetoedgeofthe
ZSS‐1105cornerpostsinsidethedooropening.
Cutthefillerstothesedimensions.Snapthe
fillersintotheZSS‐2101’stopandbottom.
Thereisasmallliponthefiller.Thisfacestothe
outsideoftheunit(K).
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7)Hangthedoor.SlidetheZD‐8004Magnetic
LatchJamb(#11)overthelatchside135post.
InstallthedoorbyslidingtheZD‐2505ADoor
HingeJamb(#5)overthehingeside135°post.
Donotfastenthedooratthispoint.Note:(It
willbehelpfultohaveanassistantatthispoint
toadjustandholdthedoorinplacefromthe
outsidewhileyoudrillandfastenthelatchjamb
andthehingejambfromtheinside)(L).Square
upthedoorandaligntheedgeofthedoorglass
parallelwiththelatchjambleavinga1/8”gap
betweenthetwo.(Youwanttheedgeofthe
doorglasstooverlapthelatchjambvinylto
edgeofwhereitinsertsintothegrooveofthe
latchjamb).Attachthedoorbydrillingthesix
holesontheinsideoftheunitwherethejambs
arepre‐drilledusinga1/8”drillbitandsecure
withthe6‐#6X3/8”PanHeadscrews(#16)
(M).
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8)AttachtheZD8556DoorHandle(#23)tothe
doorframe(refertotheexplodedviewdraw‐
ing)(N).
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9)AttachtheZD‐8008DripRail(#24)tothe
insidebottomdoorrail.Fromtheinsideofthe
shower.peelofftheprotectivepaperfromthe
adhesive.Positionthedriprail1/2”fromthe
edge(handleside)ofthedoorwhilemaintain‐
ingapproximatelya1/16”gapfromtheZSS‐
1102andthevinylsweep.Pressonthensecure
bydrillingholesthroughthesweepandintothe
bottomdoorrail.Use#6X3/8”screwstosecure.
Note:theglasssitsdownintothebottomrail
appx3/8”sobecarefulnottodrillintotheglass
(O).
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10)Runabeadofsiliconeonthegapbetween
themetalandtheshowersurfaceinsideand
outaroundtheentireunit.Fillalljointsand
gapswheremetalmeetsmetalandfillwitha
finebead(P).
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