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  9. Armstrong Design Envelope 4380 User manual

Armstrong Design Envelope 4380 User manual

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Page 1 of 3
SERIES 4380 & 4360D
CLOSE COUPLED VERTICAL IN-LINE PUMP
(JM/JP MOTOR FRAME)
SERVICE WORK INSTRUCTIONS
FILE NO: 43.81
DATE: Oct. 19, 2010
SUPERSEDES: 43.81
DATE: July 30, 1998
Page 2 of 3
For other Armstrong instructions pertaining to 4360D & 4380
pumps please refer to: Installation & Operating – File: 43.64,
Shaft Sleeve Replacement – File: 6042.25, Mechanical Seals
Kits – File: 6040.60”
The Series 4360D and 4380 pumps are motor mounted or
“close coupled” type Vertical In Line pumps, on which are
mounted vertical shaft-down ball bearing motors. Each pump
and motor unit is pipe mounted and as such relies on the pip-
ing only for support. The piping support is designed for the
weight of the piping, liquid, pump and motor and other pipe
fittings. The pumping unit should not be independently secured
to the building structure. If the pump is mounted separately to
any structure, the pump must be isolated from the piping with
flexible piping connections. For units with larger motors it is
advisable to install a permanent device for lifting the rotating
assembly out of the pipe mounted casing to service the unit.
BREAKDOWN PROCEDURES:
1. ELECTRICAL WIRING
 If the pump and/or motor assembly is to be serviced on a
bench, the motor wiring must be disconnected.
2. ISOLATION VALVES
 If the system is not drained: Ensure that the suction and
discharge piping isolation valves are closed. Remove drain
plug [105] from the bottom of the casing and drain the
pump.
3. PREPARE ASSEMBLY FOR REMOVAL
 Secure the motor [10], by lifting straps, to an overhead
chainfall or similar lifting device. The device must be de-
signed to lift the weight of the unit safely. Raise the lifter to
bring the lifting straps taut. Disconnect the flush/vent tub-
ing assembly and place carefully to one side. Remove the
casing capscrews and washers [103 & 104]. Pry bars may
then be inserted between the casing [100] and adapter
[40]. Care should be taken not to apply pressure to the
outside diameter of the adapter, to prevent possible break-
age, outside pressure should be on the casing only.
4. REMOVE ROTATING ASSEMBLY
 The rotating assembly (Motor, adapter and impeller [10,
40 & 80]) may now be lifted out of the casing.
5. ROTATING ASSEMBLY NOTES
 The impeller [80] is fastened directly to the motor shaft and
must be removed in order to replace the mechanical seal
assembly [60/62]. This may be accomplished on a safe sur-
face near the installation or, more conveniently, on a work
bench.
6. IMPELLER CAPSCREW
 The impeller [80] should be prevented from rotating while
the impeller capscrew [86] is loosened. A heavy screwdriver
may be inserted between the impeller blades to enable the
impeller capscrew [86] to be backed off with a socket
wrench. Remove the impeller capscrew and washer
[86 & 83].
7. PUMP IMPELLER
 Using wheel pullers, with the jaws behind the rear shroud of
the impeller [80] (Behind a vane at each side) pull the impel-
ler free of the pump shaft. Impellers that are difficult to re-
move may be loosened by heating the impeller hub with a
torch during the pulling process. Remove the impeller from
the motor shaft. Note the impeller key and shaft sleeve
spacer [71]. Remove both for storage.
8. REMOVE MECHANICAL SEAL FROM MOTOR
SHAFT
 The mechanical seal spring usually comes free with the
impeller. The mechanical seal rotating element [62] must be
pried loose with pry bars or screwdrivers, placed under each
side of the seal drive band. Leverage is applied against the
adapter. Once loosened, the seal may be pulled free of the
shaft.
Do not damage the carbon face when removing the rotating
assembly. It may be needed for analysis if seal failure
investigation is required.
9. REMOVE SEAL SEAT FROM ADAPTER
 The mechanical seal seat [60], typically O-ring or L-cup
mounted Silicon Carbide material, is pried loose from the
recess in the adapter. If the seat cannot be removed in this
manner, remove the motor capscrews [44] and separate the
adapter [40] from the motor [10]. A screwdriver may then be
used to push the seat out of the adapter from the rear.
10. REMOVE OLD CASING GASKET
 The former casing gasket [101] should be scraped from the
casing and adapter, leaving clean surfaces for the new gas-
ket. (A standard putty knife and wire brush are useful for this
purpose)
Exercise extreme care when handling power wiring. Ensure
that the fuses are removed or breaker disconnected in the
power line to the motor. Power disconnect should be within
sight of the pump being serviced and tagged with the reason
for disconnection.
CAUTION
Page 3 of 3
ASSEMBLY PROCEDURES:
11. REPLACE MECHANICAL SEAL
 Clean the shaft sleeve [70] surface, ensuring all the former
seal elastomer pieces have been removed. Inspect for
damage. Replace if necessary. (See separate instructions
for removal of the shaft sleeve [File No. 6042.25]). Inspect
the water slinger [39] and replace if damaged
 Install a new seal seat [60] in the adapter cavity, being
sure the lapped (polished) side of the insert is facing up.
Ensure that the cavity has been thoroughly cleaned. Lubri-
cate the seat O-ring or L-cup with a small amount silicon
or glycerine lubricant and press down, straight and even,
into the cavity. Do not press the seat in with bare fingers,
use a clean cloth or the cardboard disc typically supplied
with the seal. Contamination of the polished and lapped
seat face could cause leakage. If the adapter was re-
moved from the motor, replace now, taking care that the
seal seat is carefully guided over the motor shaft.
 Lubricate the inside of the seal rotating assembly [62] with
a small amount of silicon or glycerine lubricant and slide
onto the shaft sleeve [70] with a twisting motion, carbon
face first, until the carbon face is pressed firmly against
the seal seat [60]. Pressing on the seal rotating assembly
metal parts, with a screw driver, all the way around the
seal, will ensure that the faces are mated properly. Re-
move the spring retainer from the seal spring and place
the seal spring over the seal rotating assembly. Series
4360D and 4380 units with frame 56C motors will have a
shaft extension in place of an extended JM/JP shaft. This
should be treated in exactly the same manner as de-
scribed above for seal replacement.
12. REPLACE PUMP IMPELLER
 Install the shaft sleeve spacer [71] and impeller key on the
shaft and place the seal spring retainer onto the impeller
hub register. Slide the impeller in place on the motor shaft.
 Take care and ensure that the seal spring is kept in place
on the seal rotating assembly and fits well into the retainer
on the impeller hub.
13. TIGHTEN IMPELLER CAPSCREW
 It is good practice to replace self locking screws, once
removed. Install the impeller capscrew and washer [83 &
86]. Hold the impeller the same way as when the cap-
screw was successfully loosened (Bar or screw driver
placed carefully between the impeller blades) and tighten
the capscrew with a socket wrench.
14. INSTALL NEW CASING GASKET
 Insert new casing gasket [101] into the gasket cavity in
the casing.
15. LOWER ROTATING ASSEMBLY INTO PLACE
 The rotating assembly (Motor, adapter and impeller
combination) may now be lowered into place in the
casing.
16. CASING CAPSCREWS
 The casing capscrews [104] are now installed and evenly
tightened with a wrench. Tighten the capscrews a little at
a time, diagonally across the casing, to assure even
gasket pressure.
Replace the flush/vent tubing assembly
17. ISOLATION VALVES
 Replace the casing drain plug and open the suction and
discharge isolation valves.
18. MOTOR WIRING
 The motor conduit and its wiring are now replaced. If the
motor is new, double check that the voltage and rpm are
identical to the original motor.
 Be sure to check rotation of the motor after rewiring if the
motor is three phase and correct if necessary, by switch-
ing any two lead wires.
 Ensure that the pump is filled with water before operating
to check rotation.
19. CONDUIT BOX COVER
 The conduit box cover is replaced after checking the mo-
tor rotation. The pump may now be placed in operation.
S. A. Armstrong Limited
23 Bertrand Avenue
Toronto, Ontario
Canada, M1L 2P3
T: 416-755-2291
F: 416-759-9101
Armstrong Pumps Inc.
93 East Avenue
North Tonawanda, New York
U.S.A. 14120-6594
T: 716-693-8813
F: 716-693-8970
Armstrong Integrated Limited
Wenlock Way
Manchester
United Kingdom, M12 5JL
T: +44 (0) 8444 145 145
F: +44 (0) 8444 145 146 © S.A. Armstrong Limited 2010
For Armstrong locations worldwide, please visit www.armstrongintegrated.com