Array electronic TC-Pro480 Series User manual

Ver:3.0

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Multifunction LCD Digital Timer
Multifunction LCD Digital Timer
TC-Pro480×××
Highly visible display with backlit negative transmissive LCD
Visual alert when output status changes
PNP/NPN switchable DC-voltage input
Finger-safe terminals(screw terminal block models)
Three-language instruction manual
Applied to connect PC and HMI
Contents
Model Number Structure....................................................2
Specifications.....................................................................3
Nomenclature.....................................................................5
Connection.........................................................................6
Operating Procedures........................................................7
Timer Function .................................................................10
Twin Timer Function.........................................................13
2-Stage Timer Function....................................................15
Sequence Charts .............................................................18
Dimensions ......................................................................23
Installation & Accessories ................................................24
Input Connections ............................................................25
Safety Precautions...........................................................27
Additional Information ......................................................29
List of Settings .................................................................30
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Multifunction LCD Digital Timer/Counter/Tachometer
Model Number Structure
List of Models
Output type Supply voltage
Model
Standard Communication
Contact output 100~240 VAC TC-Pro480SRA (-D) TC-Pro480CRA (-D)
24 VDC/24 VAC TC-Pro480SRD (-D) TC-Pro480CRD (-D)
Transistor output 100~240 VAC TC-Pro480STA (-D) TC-Pro480CTA (-D)
24 VDC/24 VAC TC-Pro480STD (-D) TC-Pro480CTD (-D)
Note: The model with communication must be used with cable.
Model Number Legend
TC-Pro 480 -
1 2 3 4
Accessories (Order Separately)
Name Models
9-pin Female D-sub cable for RS-232 connector, 1.5m Cable CAB-090A232
9-pin Female D-sub cable for RS-485 connector, 1.5m Cable CAB-090A485
9-pin Female D-sub cable for RS-422 connector, 1.5m Cable CAB-090A422
9-pin male D-sub adapter for
CAB-090A232/CAB-090A485/CAB-090A422 ADP-090401
9-pin Female D-sub cable for RS-232 connector, 1.5m Cable CAB-090B232
9-pin Female D-sub cable for RS-485 connector, 1.5m Cable CAB-090B485
9-pin Female D-sub cable for RS-422 connector, 1.5m Cable CAB-090B422
Mounting Track 0F-A
Panel Protective Cover SVF-A
Communication Protective Cover TTL-11
Note：CAB-090A232/485/422 is used for Flush mounting products
CAB-090B232/485/422 is used for DIN track mounting products
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1. Communication
S: Standard (no communication)
C: Communication
2. Output type
R: Contact
T: Transistor
3. Supply voltage
A: 100V~240VAC
D: 24VDC、24VAC
Mounting method
None: Flush mounting
D: DIN track mounting
4.
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Multifunction LCD Digital Timer
Specications
Ratings
Item TC-Pro480□□□-□
Classication Digital timer
Rated supply voltage 100~240VAC (50/60Hz), 24VAC (50/60Hz), 24VDC (permissible ripple: 20% (p-p) max.)
Operating voltage
range 85% to 110% rated supply voltage(24VDC; 90% to 110%)
Power consumption
Approx. 6.2VA at 264VAC,
Approx. 5.1VA at 26.4VAC,
Approx. 2.4W at 24VDC
Mounting method Flush mounting, DIN track mounting
External connections Screw terminals
Terminal screw
tightening torque 0.5 N•m Max.
Display
7-segment, LCD display
Present value: 9-mm-high characters, white
Set value: 4-mm-high characters, white
Digits 6 digits, PV/SV (-99,999~999,999)
Time range
999.999s (0.001-s unit), 9999.99s (0.01-s unit), 99999.9s (0.1-s unit)
999999s (1-s unit), 9999min59s (1-s unit), 99999.9min (0.1-min unit),
999999min (1-min unit), 9999h59min (1-min unit), 99999.9h (0.1-h unit), 999999h (1-h unit)
Timer mode Elapsed time (UP), Remaining time (down) (selectable)
Input signals Signal, reset, gate
Input method
No-voltage input/voltage input (switchable)
No-voltage input
ON impedance: 1kΩ max. (leakage current: 5~20 mA when 0Ω)
ON residual voltage: 3V max.
OFF impedance: 100kΩ min.
Voltage Input
High(logic) level: 4.5 to 30 VDC
Low(logic) level: 0 to 2 VDC
(Input resistance: approx. 4.7 kΩ)
※
◆
◆
Signal, Reset, Gate Minimum input signal width: 1 or 20 ms (selectable, same settingfor all inputs)
Power reset Minimum power-opening time: 0.5 s (except for A-3, b-1 and F mode)
Reset system Power reset (execpt for A-3, b-1and F mode), external and manual reset
Sensor waiting time Approx. 250 ms (control output is turned OFF and no input is accepted during sensor waiting
time)
Output modes A, A-1, A-2, A-3, b, b-1, d, E, F, Z, ton or toff etc.
One-shot output time 0000.01~9999.99s
Output method Contact / transistor output
Control output
SPDT contact output: 5A at 250 VAC, resistive load (cosФ=1)
Minimum applied load: 10 mA at 5 VDC (failure level: P, reference value)
Transistor output: NPN open collector, max. 100mA at 30 VDC
Residual voltage: 1.5 VDC max. (approx. 1V)
Output category according to EN60947-5-1 for timers with Contact outputs
(AC-15; 250V 3A / AC-13; 250V 5A / DC-13; 30V 0.5A)
Output category according to EN60947-5-2 for timers with Transistor outputs
(DC-13; 30V 100 mA)
NEMA B300 Pilot Duty, 1/4 HP 5-A resistive load at 120 VAC, 1/3 HP 5-A resistive load at 240
VAC
External power supply 12VDC (15%), 80mA
Key protection Yes
Memory backup EEPROM (overwrites: 100,000 times min.) that can store data for 10 years min.
Ambient temperature Operating: -10 to 55°C (with no icing or condensation)
Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity 25% to 85%
Case color Flush mode: black, DIN track mode: gray-black
Attachments Waterproof packing, ush mounting adapter
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Multifunction LCD Digital Timer
Characteristics
Item TC-Pro480□□□-□
Life expectancy Mechanical: 10,000,000 operations min.
Electrical: 100,000 operations min. (5 A at 250 VAC, resistance load)
EMC
(EMI)
Emission Enclosure:
Emission AC mains:
(EMS)
Immunity ESD:
Immunity RF-interference:
Immunity Conducted Disturbance:
Immunity Burst:
Immunity Surge:
Immunity voltage Dip/interruption:
EN61326
EN55011
EN55011
EN61326
EN61000-4-2
EN61000-4-3
EN61000-4-6
EN61000-4-4
EN61000-4-5
EN61000-4-11
Weight Approx. 168g
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Multifunction LCD Digital Timer
Nomenclature
Reset Indicator
Control Output Indicator
Present Value (character height: 9 mm)
Time Unit Display (If the time range is 0 min,
0.0 min, 0 h, 0.0 h, 0h0 min, this display ashes
to indicate timing operation)
Set Value (character height: 4 mm)
The First Setting Key
The Second Setting Key
The Third Setting Key
The Fourth Setting Key
The Fifth Setting Key
The Sixth Setting Key
Reset Key (resets present value and output)
Mode Key (changes modes and setting items)
Key Protection Indicator (the preset value is
OFF)
Set Value (Range) A, B Display

6
Multifunction LCD Digital Timer
Connection
Block Diagram
Output circuit
Basic isolation
Display circuit
Key switch circuit
Input circuit Internal control circuit
Power supply circuit
Basic isolation
I/O Functions (Timer/Twin Timer)
Input
Start signal Stops timing in A-2 and A-3 (power ON delay) modes
Starts timing in other modes
Reset
Reset present value (In elapsed time mode, the present value returns to 0; in
remaining time mode, the present value returns to the set value)
Count inputs are not accepted and control output turns OFF while reset input
is ON.
Reset indicator is lit while reset input is ON.
Gate Inhibits timer operation
Outputs Control output
(OUT)
Outputs take place according to designated operating mode when timer
reaches corresponding set value.
I/O Functions (2-Stage Timer)
Inputs
Start signal Starts timing
Reset
Resets present value (the present value returns to 0)
Timing inputs are not accepted and control output turns OFF while
reset input is ON.
Reset indicator is lit while reset input is ON.
Gate Inhibits timer operation
Outputs
Forecast
value
setting
Control output
(OUT2) Turn ON when the present value reaches the set value.
Forecast output
(OUT1)
Turn ON when the present value reaches the forecast value.
The forecast value=set value-forecast set value
Absolute
value
setting
Control output 2
(OUT2) Turn ON when the present value reaches the set value 2.
Control output 1
(OUT1) Turn ON when the present value reaches the set value 1.
Note: Two control outputs can be used.
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Multifunction LCD Digital Timer
Operating Procedures
Timer/Twin Timer/2-stage Timer Selection Mode
Power ON
Note: when the mode is changed to timer/twin timer/2-stage timer
selection mode, the present value is reset and output turns OFF.
See note
3s min.
See note
3s min.
Timer setting mode
(See Run Mode on page 10)
Twin Timer setting mode
(See Run Mode on page 13)
Twin Forecast setting mode
(See Run Mode on page 15)
Run Mode
Timer / Twin Timer / 2-Stage Timer Selection Mdoe
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Multifunction LCD Digital Timer
Communication Format Function Selection Mode
Power ON
See note
3s min
See note
3s min
Note: Timer will reset when changing into the communication
format setting mode during operation
Transmission
Speed
Parity Check
Date bit
Stop bit
Station
address
Communication
on/off
Set the transmision speed with key
Set the parity check with key
Set the date bit with key
Set the stop bit with key
Set the Station address (HEX) with key
Set communication on/off with key
Transmission speed:1200,2400,4800,9600,14400,19200,28800,38400,57600bps
(NONE) (ODD) (EVEN)
(8 bit) (7 bit)
(1 bit) (2 bit)
(01) (FF)
(ON) (OFF)
Note: The communication format function is not performed for the model without the
communication function.
Run mode
Communication Format Function Selection Mode
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Multifunction LCD Digital Timer
Key Protection Setting Mode
Power ON
Note: the forecast setting value is not changed if the mode is
switched to K/P setting mode and returned to Run Mode
during operation.
When key protection switch is set to ON, it is
possible to prevent setting errors by prohibiting
the use of certain operation keys by specifying
the key protection level (KP1 to KP-5). The key
protection indicator is lit while the key protection
switch is set to ON.
See note
3s min.
See note
3s min.
K/P ON
Setting mode
K/P OFF
Setting mode
Run Mode
K/P Setting Mode
Level Meaning Changing mode
(see note)
Switching display
during operation Reset key Up/down key
KP- 1
(default setting) No Yes Yes Yes
KP- 2 No Yes Yes Yes
KP- 3 No Yes Yes No
KP- 4 No Yes No No
KP- 5 No No No No
Note: Changing mode to Timer/Twin Timer/2-Stage Timer selection mode ( 3 min.), Communication
Format Function Mode( 3min.),and Basic Function setting ( 3s min.)
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10
Multifunction LCD Digital Timer
Timer Function
Setting for Timer Function
Power ON
Run mode
Timer function setting mode
For details on operation in run mode, refer to page 11.
Note:
1. If the mode is switched to the timer function setting mode
during operation, operation will continue.
2. Changes made to settings in timer function setting mode
are enabled for the first time when the mode is changed to
run mode, and the timer is reset(time initialized and output turned OFF).
See note 1 See note 2
3s min. 3s min.
Time range
Timer mode
Output mode
Output time
Input signal
width
NPN / PNP
input mode
K/P level
Set the time range with key
Set the time mode with key
Set the output mode with key
Set the input signal width with key.
Set the NPN/PNP input mode with key
Set the K/P level with key.
For details, refer to time range list.
(Elapsed time) (Remaining time)
(20ms) (1ms)
(NPN input) (PNP input)
(kp-1) (kp-2) (kp-3) (kp-4) (kp-5)
Set the output time with key
(A) (b) (d) (E) (F) (Z)(b-1)(A-1) (A-2) (A-3)
Time range list
Display Set Value
ouput hold/0000.01~9999.99 (if the
output time is set to 0000.00, is displayed.) Displayed for A、A-1、
A-2、A-3、b and b-1 only.
0.01s ~ 9999.99s (default)
0.1s ~ 99999.9s
1s ~ 999999s
0min 01s ~ 9999min 59s
0.1min ~ 99999.9min
1min ~ 999999min
0h 01min ~ 9999h 59min
0.1h ~ 99999.9h
1h ~ 999999h
0.001s ~ 999.999s
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Multifunction LCD Digital Timer
Operation in Run Mode
When the output mode is not Z.
Present value
Set value
Set the six digital values with the corresponding
keys.
When the output mode is Z.
Present value
ON duty ratio
Present value
Cycle time
Set ON duty ratio with the corresponding keys
( can not be used)
Set each digit for the cycle time with the corresponding
keys.
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Present value and Set value (output mode≠Z)
These items are displayed when the power is
turned ON. The present value is displayed in the
main display and the set value is displayed in the
sub-display. The values displayed will be
determined by the setting mode for the time range
and timer mode in function setting mode.
Present value and ON duty ratio
(output mode=Z)
The present value is displayed in the main display
and the ON duty ratio is displayed in the sub-
display. "A"and'' Range '' light at the same time.
Set the ON duty ratio used in ON/OFF duty
adjustable icker mode (Z) as percentage.
If a cycle time is set, cycle control can be performed
in ON/OFF duty adjustable icker mode simply by
changing the ON duty ratio.
ON time = cycle time×ON duty ratio(%)/100
Example:
If the cycle time is 30s, the ON duty ratio is 31%,
the ON time is given by the following:
30(s) ×31(%)/100=9.3(s)
Present value and Cycle Time (output mode=Z)
The present value is displayed in the main display
and the cycle time is displayed in the sub-display.
("B"and'' Range '' light at the same time.)
Set the cycle time used in ON/OFF duty adjustable
icker mode (Z).
Fully closed
fully open
Elapsed cycle time
ON duty set as a
percentage
keys used for analog adjustment
of the ON duty.
ON duty
Output control
Cycle time
opening/closing
value
ON duty 0% 100%

12
Multifunction LCD Digital Timer
Explanation of functions
Time range (timr)
Set the range to be timed in the range 000.000s to 999999h.
Timer Mode (timm)
Set either the elapsed time (UP) or remaining time (DOWN) mode.
Output Mode (outm)
Set the output mode. The possible settings are A、A-1、A-2、A-3、b、b-1、d、E、F and Z.
For details on output mode operation, refer to “timing charts”.
Output time (otim)
When using one-shot output, set the output time (0000.01~ 9999.99s).
One-shot output can be used only if the selected output mode is set to A、A-1、A-2、A-3、b or b-1.
If the output time is set to 0000.00s, “hold” is displayed and the output is held.
Input signal width (it)
Set the minimum signal input width (20ms or 1ms) for signal, reset, and gate inputs.
NPN / PNP Input Mode (imod)
Select NPN input (no-voltage input) or PNP (voltage input) as the input format. The same setting is used for
all external inputs. For details on input connection, refer to “input connections” on page 25.
Key Protection Level (kypt)
When the key protection switch is ON, it is possible to prevent setting error by prohibiting the use of certain
operation keys by specifying K/P level (KP-1 to KP-5). For details, please refer to “Key Protection Setting
Mode” on page 9.
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Multifunction LCD Digital Timer
Twin Timer Function
Twin Timer Function Setting
Power ON
See note 1
3s min.
See note 2
3s min.
Run mode
For details on operation in run mode, refer to page 14.
Note:
1. If the mode is switched to the twin timer function setting mode during operation,
operation will continue.
2. Changes made to settings in function setting mode are enabled for the first time
when the mode is changed to run mode, the timer is reset (time initialized and
output turned OFF).
Time range list
Display Set Value
Twin timer function setting mode
(KP-1) (KP-2) (KP-3) (KP-4) (KP-5)
( NPN input ) ( PNP input )
(20ms) (1ms )
(flicker OFF start) (flicker ON start)
(Elapsed time) (Remaining time)
Set the K/P level with key.
Set the NPN/PNP input mode with key
Set the input signal width with key.
Set ON / OFF start mode with key
Set the twin timer mode with key
Set ON time range with key
for details, refer to time range list.
For details, refer to time range list.
Set OFF time range with key
OFF
time range
ON
time range
time mode
ON / OFF
start mode
Input signal
width
NPN / PNP
input mode
K/P level
0.01s ~ 9999.99s (default)
0.1s ~ 99999.9s
1s ~ 999999s
0min 01s ~ 9999min 59s
0.1min ~ 99999.9min
1min ~ 999999min
0h 01min ~ 9999h 59min
0.1h ~ 99999.9h
1h ~ 999999h
0.001s ~ 999.999s
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Multifunction LCD Digital Timer
Operation in Run Mode
Operation in Run Mode
Present value
Present value
OFF set value
ON set value
Set OFF set time with the corresponding keys.
Set ON set time with the corresponding keys.
Present value and OFF Set Time
The present value is displayed in the main display and the OFF Set Time is displayed in the sub-display.
"A"and'' Range '' light at the same time.
Present value and ON Set Time
The present value is displayed in the main display and the OFF Set Time is displayed in the sub-display.
"B"and'' Range '' light at the same time.
Explanation of functions
OFF Time range (timr)
Set the range to be timed in the range 000.000s to 999999h.
ON Time range (timr)
Set the range to be timed in the range 000.000s to 999999h.
Timer Mode (timm)
Set either the elapsed time (UP) or remaining time (DOWN) mode.
ON/OFF Start Mode (totm)
Set either the icker OFF start or icker ON start.
For details on start mode, refer to “timing charts”.
Input signal width (it)
Set the minimum signal input width (20ms or 1ms) for signal, reset, and gate inputs.
NPN / PNP Input Mode (imod)
Select NPN input (no-voltage input) or PNP (voltage input) as the input format. The same setting is used for
all external inputs. For details on input connection, refer to “input connections” on page 25.
Key Protection Level (kypt)
When the key protection switch is ON, it is possible to prevent setting error by prohibiting the use of certain
operation keys by specifying K/P level (KP-1 to KP-5). For details, refer to “Key Protection Setting Mode” on
page 9
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Multifunction LCD Digital Timer
2-Stage Timer Function
2-stage Function Setting
Power ON For details on operation in run mode, refer to page 16.
Note: 1. If the mode is switched to the 2-stage timer function setting mode
during operation, operation will continue.
2. Changes made to settings in function setting mode are enabled for
the first time when the mode is changed to run mode, the timer is reset
(time initialized and output turned OFF).
Set Forecast/Absolute Value with key
(Forecast value) (Absolute value)
Set time range with key
For details, refer to time range list.
Set the output mode with key
(A) (F-1)
Set the input signal width with key.
(20ms) (1ms)
Set the NPN/PNP input mode with key
(NPN input) (PNP input)
Set the K/P level with key.
(KP-1) (KP-2) (KP-3) (KP-4) (KP-5)
Time range list
Display Set Value
0.01s ~ 9999.99s (default)
0.1s ~ 99999.9s
1s ~ 999999s
0min 01s ~ 9999min 59s
0.1min ~ 99999.9min
1min ~ 999999min
0h 01min ~ 9999h 59min
0.1h ~ 99999.9h
1h ~ 999999h
0.001s ~ 999.999s
See note 1
3s min.
See note 2
3s min.
Forecast/
Absolute
value
time range
output mode
input signal
width
NPN / PNP
input mode
K/P level
Run mode
2-staget timer function setting mode
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Multifunction LCD Digital Timer
Operation in Run Mode
When the forecast value is selected
Present value
Set value
Present value
Forecast set value
Set “set value” with the corresponding
keys.
Set “forecast set value” with the corresponding
keys.
When the absolute value is selected
Present value
Set value 1
Present value
Set value 2
Set “set value 1” with the corresponding
keys.
Set “set value 2” with the corresponding
keys.
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17
Multifunction LCD Digital Timer
Explanation of functions
Forecast / Absolute Value (set1)
For details, refer to the following gure.
Time Range (timr)
Set the range to be timed in the range 000.000s to 999999h.
Output Mode (outm)
Set the output mode. The possible setting are A and F-1
For details on output mode operation, refer to “timing charts”.
Input signal width (it)
Set the minimum signal input width (20ms or 1ms) for signal, reset, and gate inputs.
NPN / PNP Input Mode (imod)
Select NPN input (no-voltage input) or PNP (voltage input) as the input format. The same setting is used for
all external inputs. For details on input connection, refer to “input connections” on page 25.
Key Protection Level (kypt)
When the key protection switch is ON, it is possible to prevent setting error by prohibiting the use of certain
operation keys by specifying K/P level (KP-1 toKP-5). For details, refer to “Key Protection Setting Mode” on
page 8.
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Forecast Value Setting
Example: F-1 Mode
Forecast
set value
Forecast
output (OUT1)
Control
output (OUT2)
Set value
Forecast
value
0
Present value
OUT1 (forecast output) turns ON when the
present value reaches the forecast value.
forecast value = set value-forecast set value
The forecast set value is used to set the
deviation for the set value.
OUT2 (control output) turns ON when the
present value reaches the set value.
If the forecast set value ≥ set value, OUT1
(forecast output) turns ON as soon as timing
starts.
1.
2.
3.
Absolute Value Setting
Example: F-1 Mode
Control output 1 (OUT1)
Control output 2 (OUT2)
Set value 2
Set value 1
0
Present value
OUT1 (control output 1) turns ON when the
present value reaches the set value 1.
OUT2 (control output 2) turns ON when the
present value reaches the set value 2.
1.
2.

18
Multifunction LCD Digital Timer
Sequence Charts
Timer Operation
Either one-shot output or sustained output can be selected
Output mode A: signal ON delay 1 (timer resets when power comes ON)
Timing starts when the start signal goes ON.
While the start signal is ON, the timer starts when the power
comes ON or when the reset input goes OFF. The control output is
controlled using a sustained or one-shot time period.
Power
Start signal input
Output
Timing
Basic Operation
Output is instantaneous when setting is 0.
Start signal input is disabled during timing.
Output mode A-1: signal ON delay 2 (timer resets when power comes ON)
Timing starts when the start signal goes ON, and is reset when the
start signal goes OFF.
While the start signal is ON, the timer starts when the power
comes ON or when the reset input goes OFF. The control output is
controlled using a sustained or one-shot time period.
Timing
Power
Start signal input
Output
Basic Operation
Output is instantaneous when setting is 0.
Output mode A-2: Power ON delay 1 (timer resets when power comes ON)
Timing starts when the reset signal goes OFF. The start signal
disables the timing function (i.e., same function as the gate input).
The control output is controlled using a sustained orone-shot time
period.
Timing
Power
Output
Basic Operation
Output is instantaneous when setting is 0.
Output mode A-3: Power ON delay 2 (timer does not reset when power comes ON)
Timing starts when the reset signal goes OFF. The start signal
disables the timing function (i.e., same function as the gate input).
The control output is controlled using a sustained or one-shot time
period.
Timing
Power
Output
Basic Operation
Output is instantaneous when setting is 0.
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One-shot output
Sustained
output

19
Multifunction LCD Digital Timer
Output mode b: Repeat cycle 1 (timer resets when power comes ON)
Timing starts when the start signal goes ON.
The status of the control output is reversed when time is up (OFF
at start).
While the start signal is ON, the timer starts when the power comes
ON or when the reset input goes OFF.
Power
Start signal input
Output
Basic Operation
Timing Timing Timing Timing
Normal output operation will not be possible if the set time is too
short.
Set the value to at least 100ms (contact output type).
Start signal input is disabled during timing.
Timing starts when the start signal goes ON.
The status of the control output is turned ON when time is up.
While the start signal is ON, the timer starts when the power comes
ON or when the reset input goes OFF.
Power
Start signal input
Output
Basic Operation
Timing Timing Timing Timing
Normal output operation will not be possible if the set time is too
short.
Set the value to at least 100ms (contact output type).
Start signal input is disabled during timing.
Output mode b-1: Repeat cycle 2 (timer does not reset when power comes ON)
Timing starts when the start signal goes ON.
The status of the control output is reversed when time is up (OFF
at start).
While the start signal is ON, the timer starts when the power comes
ON or when the reset input goes OFF.
Power
Start signal input
Output
Basic Operation
Timing Timingsustained
Normal output operation will not be possible if the set time is too
short.
Set the value to at least 100ms (contact output type).
Start signal input is disabled during timing.
Timing starts when the start signal goes ON.
The status of the control output is reversed when time is up (OFF
at start).
While the start signal is ON, the timer starts when the power comes
ON or when the reset input goes OFF.
Power
Start signal input
Output
Basic Operation
Timing Timingsustained
Normal output operation will not be possible if the set time is too
short.
Set the value to at least 100ms (contact output type).
Start signal input is disabled during timing.