Ascon tecnologic 2 Series User manual

Heat/Cool
temperature controller
1/4 DIN - 96 x 96
Q1 line cc
User Manual • 07/05 • Code: ISTR_M_Q1_E_03_--
UL
CUS
LISTED
Q1 UK-ed3 3-08-2007 9:56 Pagina 1
ISO 9001
Certified
Ascon Tecnologic srl
viale Indipendenza 56, 27029 Vigevano (PV)
Tel.: [phone] - Fax: [phone]
Sito internet: www.ascontecnologic.com
Indirizzo E-Mail: [email protected]

Heat / Cool
temperature controller
1/4DIN - 96 x 96
Q1 line cc
Q1
123
SP
PV
AT
S2
S1
REM
45.80
45.80
SCI
RUN
UL
CUS
LISTED
Q1 UK-ed3 3-08-2007 9:56 Pagina 1

cc
NOTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY
2
Information
Please, read carefully these instructions before proceeding with the installation of the
controller.
Class II instrument, real panel mounting.
This controller has been designed with compliance to:
Regulations on electrical apparatus (appliance, systems and installations) according to
the European Community directive 73/23/EEC amended by the European Comunity direc-
tive 93/68/EEC and the Regulations on the essential protection requirements in electrical
apparatus EN61010-1 : 93 + A2:95.
Regulations on Electromagnetic Compatibility according to the European Community
directive n089/336/EEC, amended by the European Community directive n° 92/31/EEC,
93/68/EEC, 98/13/EEC and the following regulations:
Regulations on RF emissions:
EN61000-6-3: 2001 residential environments
EN61000-6-4: 2001 industrial environments
Regulation on RF immunity
EN61000-6-2: 2001 industrial equipment and system
It is important to understand that it’s responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC.
The device has no user serviceable parts and requires special equipment and specialised
engineers. Therefore, a repair can be hardly carried on directly by the user. For this purpose,
the manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are
marked with the Bsign, at the side of the note.
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3
Table of contents
TABLE OF CONTENTS
1INSTALLATION ...................................................Page 4
2ELECTRICAL CONNECTIONS .............Page 8
3PRODUCT CODING ......................................Page 16
4OPERATIONS ......................................................Page 21
5DISPLAYS...............................................................Page 47
6COMMANDS........................................................Page 48
7TECHNICAL SPECIFICATIONS ...........Page 52
Main universal input
Control Alarms Retransmission
Resources
PV
AUX
Modbus RS485
Parameterisation
Supervision
(option)
Q1
Setpoint Fuzzy tuning with automatic selection
One shot
Auto tuning
One shot
Natural Frequency
Operating mode
12
12
Auxiliary input
Special functions (option)
PV / SP
1 OP1 OP2 OP3 OP5
Single
2action OP4 OP1 OP2 OP3 OP5
3 OP1 OP2 OP3 OP5
4Double OP1 OP4 OP2 OP3 OP5
action
5 OP4 OP2 OP1 OP3 OP5
OP1
OP2
OP3
OP4
OP5
(option)
(option)
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4
1 - Installation
1INSTALLATION
Installation must only be carried out by
qualified personnel.
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
Bsymbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.
B
To prevent hands or metal touching parts
that may be electrically live, the controllers
must be installed in an enclosure and/or
in a cubicle.
IP 20 Terminal Block
EN61010 - 1 (IEC1010 - 1)
Product code label
Sealing front panel gasket
Mounting clamps
Front panel
IP65 protection
EN 650529 (IEC 529)
Panel
surface
1.1 GENERAL DESCRIPTION
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5
1 - Installation
1.2 DIMENSIONS 1.3 PANEL CUT-OUT
96 mm
3.78 in
110 mm
4.33 in
10 mm max.
0.39 in max.
10 mm max.
0.39 in max.
96 mm
3.78 in
92+0.8 mm
3.62+0.031 in
113 mm min.
4.45 in min.
92+0.8 mm
3.62+0.031 in
103 mm min.
4.05 in min.
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6
1 - Installation
Operating conditions
MAltitude up to 2,000 m
TTemperature 0…50°C
%Rh Relative humidity 5…95 % non-condensing
1.4 ENVIRONMENTAL RATINGS B
Special conditions
MAltitude > 2,000 m
TTemperature >50°C
%Rh Humidity > 95 %
PConducting atmosphere Use filter
Warm up
Use forced air ventilation
Use 24Vac supply version
Suggestions
Forbidden Conditions D
CCorrosive atmosphere
EExplosive atmosphere
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7
1 - Installation
1.5.1 INSERT
THE INSTRUMENT
1Prepare panel cut-out;
2Check front panel gasket
position;
3Insert the instrument through
the cut-out.
1.5.2 INSTALLATION
SECURING
1Fit the mounting clamps;
2Push the mounting clamps
towards the panel surface to
secure the instrument.
1
3
2
1.5.3 CLAMPS
REMOVING
1Insert the screwdriver in the
clips of the clamps;
2Rotate the screwdriver.
2
1
1.5.4 INSTRUMENT
UNPLUGGING B
1Push and
2pull to remove the instrument.
Electrostatic discharges can
damage the instrument.
Before removing the instrument
the operator must discharge
himself to ground.
12
1
2
1.5 PANEL MOUNTING [1]
2
1
1
UL note
[1] For Use on a Flat Surface of a Type 2 and Type 3
‘raintight’ Enclosure.
1MΩ
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28
27
30
29
26
25
19 31
820 32
933
10 34
11 23 35
12 24 36
0,5
Nm
5.7 mm
0.22 in
Rear terminal cover
Cable size
1 mm2 [2]
3
2
1
8
2 - Electrical connections
2ELECTRICAL
CONNECTIONS
UL note
[1] Use 60/70 °C copper (Cu) conductor only.
[2] Wire size 1mm2(18 AWG Solid/Stranded)
24 screw terminals M3
Option terminals
Tightening torque 0.5 Nm
Positive screw-driver PH1
Negative screw-driver
0.8 x 4 mm
Terminals
Pin connector
q1.4 mm 0.055 in max.
Ø
Fork-shape AMP 165004
Ø5.5 mm - 0.21 in
L
Stripped wire
L 5.5 mm - 0.21 in
N
L
RS485
1
2
3
8
9
10
11
12
19
20
23
24
25
26
27
28
29
30
31
32
33
34
35
36
TA
TC
mV
NC
C
NO
OP3
NO
C
NO
OP1
OP2
OP4
C
REM
OP5
24V—
OUT
A
b
B
RTD
13
14
15
16
17
18
21
22
7
4
5
6
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C NO
C
2.1 TERMINAL BLOCK [1] B
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28
27
30
29
26
25
19 31
820 32
933
10 34
11 23 35
12 24 36
28
27
30
29
26
25
19 31
820 32
933
10 34
11 23 35
12 24 36
A B
E C C
3
2
1
A B
E C C
3
2
1
9
2 - Electrical connections
PRECAUTIONS B
Despite the fact that the instru-
ment has been designed to work
in an harsh and noisy environ-
mental (level IV of the industrial
standard IEC 801-4), it is recom-
mended to follow the following
suggestions.
A
All the wiring must comply with
the local regulations.
The supply wiring should be rout-
ed away from the power cables.
Avoid to use electromagnetic
contactors, power Relays and
high power motors nearby.
Avoid power units nearby, espe-
cially if controlled in phase angle.
Keep the low level sensor input
wires away from the power lines
and the output cables.
If this is not achievable, use
shielded cables on the sensor
input, with the shield connected
to earth.
Conduit for supply and output cables
Conduit for low level sensor cables
2.2 SUGGESTED WIRES ROUTING B
A= Supply
B= Outputs
C= Analog inputs
D= Analogue output
E=
Digital input/output Serial Comm.s
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10
2 - Electrical connections
2.3 EXAMPLE OF WIRING DIAGRAM (HEAT / COOL CONTROL) B
Notes:
1] Make sure that the power supply voltage is
the same indicated on the instrument.
2] Switch on the power supply only after that
all the electrical connections have been
completed.
3] In accordance with the safety regulations,
the power supply switch shall bring the
identification of the relevant instrument. The
power supply switch shall be easily acces-
sible from the operator.
4] The instrument is is PTC protected. In case
of failure it is suggested to return the instru-
ment to the manufacturer for repair.
5]
To protect the instrument internal circuits use:
- 2 A~T fuse for Relay outputs (220 Vac);
- 4 A~T fuse for Relay outputs (110 Vac);
- 1 A~T fuse for Triac outputs.
6] Relay contacts are already protected with
varistors.
Only in case of 24 Vac inductive loads,
use model A51-065-30D7 varistors (on
request).
Commands
RS485
Power
supply
switch
C
Alarm
V ~
Cooling
Heating
[3]
[6]
[6]
[5]
[5]
OP3
OP1
OP2
CT Current transformer 50 mA ~
OP5 V~
[6]
[5]
V~
PTC
Retransmission
12
11
10
9
8
3
2
1
24
23
20
19
36
35
34
33
32
31
30
29
28
27
26
25
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11
2 - Electrical connections
2.3.1 POWER SUPPLY B
Switching power supply with mul-
tiple isolation and internal PTC.
• Standard version:
- nominal voltage:
100...240Vac (-15...+10%);
- frequency 50/60Hz.
• Low Voltage version:
- nominal voltage:
24Vac (-25...+12%);
- frequency 50/60Hz
or 24Vdc (-15...+25%).
Power consumption 4W max.
For better protection against
noise, it is recommended not to
connect the earth clamp provid-
ed for civilian installations.
L
N
25
26
Included PTC
Supply
27
2.3.2 PV CONTROL INPUT B
A L-J-K-S-R-T-B-N-E-W thermocouple type
• Connect the wires with the polarity as shown;
• Use always compensation cable of the correct type
for the thermocouple used;
• The shield, if present, must be connected to a prop-
er earth.
B For Pt100 resistance thermometer
• If a 3 wires system is used, use always cables of the
same diameter (1mm2min.) (line 20 Ω/lead maximum
resistance);
• When using a 2 wires system, use always cables of the
same section (1.5mm2min.) and put a jumper between
terminals 11 and 12.
C For ∆T (2x RTD Pt100) Special
AWhen the distance between the controller and the
sensor is 15 m using a cable having a section of 1.5
mm2, produces an error on the measure of 1°C.
R1 + R2 must be <320Ω.
Wire resistance
150Ωmax.
For 3 wires only
Maximum line
resistance 20 Ω/line
Use wires of the same
length and 1.5 mm2
size.
Maximum line
resistance 20 Ω/line
10
11
12
A
B
A
R2
R1
10
11
12
A
b
B
11
12
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12
2 - Electrical connections
2.3.2 PV CONTROL INPUT B
D For mA, mV
Rj >10MΩ
D1 With 2 wires transducer
24Vdc
4…20mA
External
shunt 2.5Ω
Transducer
PV 36
11
12
[1]
mA
mV mA
11
12
External
shunt 2.5Ω
D2 With 3 wires transducer
[1] Auxiliary power supply for external
transmitter 24Vdc ±20% /30mA
max. without short circuit protec-
tion.
24Vdc
4…20mA
External
shunt 2.5Ω
Transmitter
PV 36
11
12
[1]
mA
A - From Remote Setpoint
Current: 0/4…20mA;
Input resistance: 30Ω;
Voltage: 1…5V, 0…5V, 0…10V;
Input resistence: 300KΩ.
2.3.3 AUXILIARY INPUT (OPTION) B
B- For current transformer CT
Not isolated
For the measure of the load cur-
rent (see page 45).
• Primary coil10A…100A;
• Secondary coil 50mA default
100mA S3 internal jumper
selectable.
9
8
10…100A 50/100mA
load CT
~
5 watt burden resistor
0.5Ωfor 1A secondary
transformer coil
0.1Ωfor 5A secondary
transformer coil
S3
24
23
mAmV-V
Rj
Jumper for
100 mA
secondary
transformer coil.
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13
2 - Electrical connections
2.3.5 OP1 - OP2 - OP3 - OP4 - OP5 OUTPUTS (OPTION) B
The functionality associated to
each of the OP1, OP2 and OP4
output is defined during the con-
figuration of the instrument index
n(see page 19).
The suggested combinations
are:
OP1 - OP2 Relay or Triac output
OP3 Relay output (for AL3 only)
OP4 SSR drive control or Relay output
OP5 Retransmission analogue output
where:
Control outputs Alarms Retransmission
Heat Cool AL1 AL2 AL3 PV/SP
ASingle
action
OP1 OP2 OP3 OP5
BOP4 OP1 OP2 OP3 OP5
C
Double
action
OP1 OP2 OP3 OP5
DOP1 OP4 OP2 OP3 OP5
EOP4 OP2 OP1 OP3 OP5
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14
2 - Electrical connections
2.3.5-A SINGLE ACTION RELAY
(TRIAC) CONTROL OUTPUT B
2.3.5-B SINGLE ACTION SSR DRIVE
CONTROL OUTPUT B
2.3.5-C SINGLE ACTION
ANALOGUE OUTPUT B
2.3.5-D DOUBLE ACTION
RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B
2.3.5-E DOUBLE ACTION
RELAY (TRIAC)/SSR DRIVE CONTROL OUTPUT B
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Fuse
Coil of the cool
load contactor
32
33
OP2 [1]
Fuse
Coil of the cool
load contactor
32
33
OP2 [1]
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
[2]
Load
Static Relay
34
35
OP4
[2]
Cool Load
Static Relay
34
35
OP4
[2]
Heat Load
Static Relay
34
35
OP4
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15
2 - Electrical connections
2.3.6 ALARM OUTPUTS B
AThe relay/triac output OP1, OP2 and OP3,
can be used as alarm outputs only if they
are not used as control outputs.
Fuse
AL1 load
31
32
OP1 [1]
33
OP2 [1] AL2 load
V~
Fuse
Fuse
AL3 load
28
29
OP3 [1]
30
[1] AL3 load
V~
Fuse
NC
C
NO
Notes:
[1] Varistor for inductive load 24Vac only.
[2] When basic product code b= 9 (pag. 17),
OP4 (terminals 34, 35) is a Relay output
2.3.7 OP5 ANALOGUE RETRANSMISSION
OUTPUT (OPTION) B2.3.8 SERIAL COMMUNICATIONS (OPTION) B
For PV/SP retransmission only:
• Galvanic isolation: 500Vac/1 min;
• 0/4…20mA, (750Ωor 15Vdc max.).
• Galvanic isolation: 500Vac/1 min;
Compliance to the EIA RS485 standard
for Modbus/Jbus;
• Setting dip switches.
C
1
2
3
19
20
OP5 Load mA
1234
SLAVE
APlease carefully read the manual:
gammadue® and deltadue®controller
series serial communication and con-
figuration.
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16
3 - Product coding
3PRODUCT CODING
The complete code is shown on the instru-
ment label. The informations about product
coding are accessible from the front panel
by mean of a particular procedure described
at section 5.2 page 47
Q1
123
SP
PV
AT
S2
S1
REM
hard
31.50
SCI
RUN
P/N
CONF
S/N
V~(L-N)
: Q1-3150-0000
: 0320-2301
: A0A-9909/0013
: 100÷240V 50/60 Hz - 4W
L
C D
M N
B
P Q RO
Basic product code (hardware)
Configuration code (software)
Instrument label
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3.1 MODEL CODE
17
3 - Product coding
Line Basic Accessories Configuration
1st part 2nd part
Q 1 A B C D -E F G 0 /IL M N
Mod.:
Line 1Q
Power supply A
100... 40Vac (-15...+10%) 3
24Vac (-25...+12%) or 24Vdc (-15...+25%) 5
Triac - Triac - SSR Drive 5
Outputs OP1 - OP2- OP4 B
Relay - Relay - SSR Drive 1
The product code indicates the specific hardware configuration of the instrument, that can be modified by specialized engineers only.
Special function E
Not fitted 0
Start-up + Timer 2
User manual F
Italian/English (std) 0
French/English 1
German/English 2
Spanish/English 3
Front panel colour G
Dark (std) 0
Beige 1
O P Q R
-
RS485 Modbus/Jbus SLAVE 5
Serial Communications C
None 0
Retransmission output + Remote Setpoint input 5
Options D
None 0
Relay - Relay - Relay 9
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18
3 - Product coding
3.2 CONFIGURATION CODING
A 4+4 index code follows the
model of the controller.
This code must be set to con-
figure the controller (see chap-
ter 3.1 pages 16 and 17)
E.g.: Enter code 0320 to choose:
- T/C type J input with range:
0...600°C;
- Single PID control algorithm,
reverse action;
- Relay output.
E.g.: Enter code 2301 to choose:
-AL1 absolute, active high;
-AL2 absolute, active low;
-AL3 Used by Timer;
- Local + 2 Stored Setpoints with
tracking function.
Index
1st part of
configuration
mode
I L M N
Con.1
0320
Index
2nd part of
configuration
mode
O P Q R
Con.2
2301
TC T Cu-CuNi 0
TC K Chromel-Alumel IEC584
0
TC S Pt10%Rh-Pt IEC584 0
Input type and range
Dc input 0…50mV linear
TR Pt100 IEC751 0
1
Dc input 10…50mV linear 1
Custom input and range [1]
TR Pt100 IEC751 0
1
TC L Fe-Const DIN43710 0
-328…752 °F
TC J Fe-Cu45% Ni IEC584 0
32…2,192 °F
32…2,912 °F
-99.9…572.0 °F
-328…1,112 °F
32…1,112 °F
32…1,112 °F
-200 …400 °C
0…1,200 °C
0…1,600 °C
Engineering and units
-99.9…300.0 °C
Engineering and units
-200…600 °C
0…600 °C
0…600 °C
6
5
4
6
5
4
3
2
1
0
TC R Pt13%Rh-Pt IEC584 0 32…2,912 °F0…1,600 °C 7
TC B Pt30%Rh
Pt6%Rh IEC584 0
32…3,272 °F0…1,800 °C 8
TC N Nichrosil-Nisil IEC584 0 32…2,192 °F0…1,200 °C 9
TC E Ni10%Cr-CuNi IEC584 1 32…1,112 °F0…600 °C 0
TC W3%Re-W25%Re 1 32…3,632 °F0…2,000 °C 2
TC W5%Re-W26%Re 1 32…3,632 °F0…2,000 °C 3
TC NI-NiMo18% 1 32…2,012 °F0…1,100 °C 1
[1] For instance, other thermocouples types, ∆T (with 2 PT 100), custom lin-
earisation etc.
IL
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19
3 - Product coding
Deviation Active high
Heater break
by CT [3]
4
Active during ON output state
Active low
Alarm 1 type and function
8
Disabled 0
5
Band
Sensor break/Loop break alarm (LBA) 1
Absolute 2
Active high
Active during OFF output state
3
Active low
Active out
9
6
Active in 7
Engineering and units
ON-OFF reverse action 0
ON-OFF direct action 1
PID single reverse action 2
PID single direct action 3
PID double action
4
5
6
7
Linear cool output
Oil cool output [2]
Water cool output [2]
ON-OFF cool output
Relay (OP1) 0
SSR drive or relay (OP4) 1
Output configuration
Heat OP1, Cool OP2
Heat OP1, Cool OP4
Single action Double action
Deviation Active high
Heater break
by CT [3]
4
Active during ON output state
Active low
Alarm 2 type and function
8
Disabled 0
5
Band
Sensor break/Loop break alarm (LBA) 1
Absolute 2
Active high
Active during OFF output state
3
Active low
Active out
9
6
Active in 7
[2] In consideration of the thermal characteristics of the different cooling liquids,
2 different correcting methods of the control output are available. One for water
and the other for oil
OP water = 100•(OP2/100)2OP oil = 100•(OP2/100)1,5
[3] Only possible whether "Output configuration" n= 0 or 1 and HT.F.S. para-
meter is different to OFF (see page 29)
2
Heat OP4, Cool OP2
N
MO
P
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