ASI JD MACDONALD 10-0199-2-00 Service manual

1
PLEASE CAREFULLY READ THROUGH THIS MANUAL BEFORE USING THE PRODUCT.
OBSERVING ALL SAFETY INFORMATION, WARNINGS AND CAUTIONS WILL PROTECT
YOURSELF AND OTHERS. PLEASE KEEP INSTRUCTIONS FOR FUTURE REFERENCE.
ITEM CATEGORY
Operating Voltage, 10-0199-2
Output Warm Air Volume
Output Warm Air Temp
Output Air Speed
Sound Pressure
Motor Type
Motor Thermal Protection
Heater Element
Heater Thermal Protection
Drying Time
Standby Power
Circuit Operation
Sensor Range
Timing Protection
Timing Duration
Cover Type
Cover Finish
Net Weight
Shipping Weight
Unit Size
PERFORMANCE DATA
TECHNICAL SPECIFICATIONS
220-240VAC, 50/60Hz, 1.0kW
42 - 60 CFM {71 - 102 m³/h}, Adjustable by Owner
131°F {55°C} at ambient T = 77°F {25°C}, MAX, Adjustable by Owner
102 mph (150 ft/s) [45.5 m/s {164 km/h}] - 157 mph (230 ft/s) [70 m/s {252 km/h}], Adjustable by Owner
68.9 dB-A Min @ 2m , 74.3 dB-A Max @ 2M, Adjustable by Owner
0.67 HP, 16 - 29 krpm, Adjustable, Brush Type, Dual Ball Bearings
220-240 VAC, Auto Resetting Thermostat turns unit off at 203°F {95°C}
ON/ OFF Heating options; Range Adjustable by Owner, 325 - 500 W
Auto Resetting Thermostat turns heater element off at 185°F {85°C}, Resets at
167°F {75°C},Thermal cut-off at 288°F {142°C}
Less than 15 seconds
Less than 0.5W
Infrared Automatic, self adjusting
4" to 9" [100 mm to 230 mm], adjustable; standard 7" [170 mm ± 20 mm]
60 seconds auto shut off
1 delayed turn off after last sensor readsecond
18 gauge {.047", 1.2 mm} thick drawn steel or 304 series stainless steel
White epoxy on steel or Bright or Satin on stainless steel
8.4 lbs {3.8 kg}
9.2 lbs {4.2 kg}
10-41/64" W x 8-1/2" H x 3-15/16” D {270.4 x 216 x 100}
10-41/64″
(270.4)
DIM’S
inch(mm)
3-15/16″
(100)
8-1/2″
(216)
MODEL # 10-0199-2-00
Patented
Operating Instructions and Parts Manual
Hand Dryer Surface-mounted ADA-compliant hand dr yer
MODEL # 10-0199-2-92
MODEL # 10-0199-2-93
www.asijdmacdonald.com.au
ASI JD MACDONALD PTY. LTD.
www.asijdmacdonald.com.au 1800 023 441

Installation
Installation Kit Included (find in carton)
2
1. Make sure power supply breaker is switched off. Installation must be carried out in accordance with
the current edition of the local wiring regulations code having jurisdiction. Installation should be
performed only by a qualified electrician.
2. Place template against wall at desired height (see mounting height recommendations) and mark
locations of 4 mounting holes and wire service entry at knockout (KO) location.
Note: For two or more dryers, dryers should be no closer than 24 inches (610 mm) on center.
3. Remove and retain 2 cover screws and cover.
4. a. For in-wall (concealed) power supply - (See MT & IG 1207101509)
Provide supply wire to KO location according to local code and attach securely to chassis at KO
with appropriate strain relief connector (not supplied).
b. For Surface Mounted Conduit (exposed) power supply -
Provide appropriate conduit to entry location according to local code and attach securely to chassis
with correct strain relief connector (not supplied).
5. Drill four (4) holes at locations A, B, C and D of Ø5/16" (Ø8) Diameter x 1-3/8" (35mm) deep if using
wall anchors supplied with unit. Install supplied anchors flush with wall face, or install other fastening
system suitable for wall conditions (not supplied). Attach dryer to wall. For wood wall/studs use Ø1/4
inch (M6) screws at length that will ensure 1 inch (25 mm) min. stud penetration. For masonry walls
use expansion bolts or anchors for Ø1/4 inch (M6) screws to ensure penetration 1/4 inch (6 mm)
deeper than anchor. Shim if necessary to ensure base plate is flat against wall.
6. Connect supply and ground wires to terminal block where indicated or connect supply wires to
terminal block where indicated and connect ground wire to base plate with ground screw.
Connections:
A. Connect the live wire (colored Brown, Red or Black) to the terminal block marked "L".
B. Connect the neutral wire (colored Black, Blue, White or Grey) or connect the second live wire
(colored Red or Orange) to the terminal block marked "N".
C. Connect the ground wire to the terminal block marked " " or to the green screw marked " ".
Bare grounding (earth) wires should be sleeved with green and yellow or green tubing.
Colors of live and neutral wires depend on voltage of supply service and requirements of Building
and Electrical Code having jurisdiction.
7. Replace cover. Do not over-tighten screws.
Service Tool Included (with installation kit)
Security hex driver 4 mm x 1 pcs (5/32" pin-hex will work if tool is lost)
Please unpack the unit and check the quantity of the above tool and kit.
Operating Instructions and Parts Manual
Hand Dryer Surface-mounted ADA-compliant hand dr yer
VAC
220
230
240
Motor Heater
Vac
220
230
240
Inrush A(W)
2.86 (630)
2.99 (689)
3.13 (750)
Operating A (W)
1.91 (420)
2.00 (459)
2.08 (500)
1.91 (420)
2.00 (459)
2.08 (500)
Vac
220
230
240
Total
Inrush A(W)
4.77 (1050)
4.99 (1148)
5.21 (1250)
Operating A(W)
3.82 (840)
3.99 (918)
4.17 (1000)
№
10-0199-2
10-0199-2
10-0199-2
ModelInput
Inrush / Operating A(W)
1. Self-Threading screws 1/4" x 1-1/2" (M6 x 38) x 4 pcs 4. Crimp-on terminal wire tip x 3 pcs
2. Metal Washer 3/8" x 7/8"x 1/16" (Ø10 x Ø22 x 1.6 thk) x 4 pcs
3. Nylon bushing x 4 pcs
5. Plastic anchor Ø5/16" x 1-3/8"
(Ø8 x 35) x 4 pcs
www.asijdmacdonald.com.au
www.asijdmacdonald.com.au
1800 023 441
ASI JD MacDonald Pty .Ltd .

Operation
Periodic cleaning of the unit is recommended to ensure optimum performance.
Disconnect the electrical supply.
Remove the two cover-mounting screws.
Remove the cover.
Clean all dust lint from the interior of the dryer.
Replace the cover. Do not over tighten the screws.
Wipe the cover with a damp cloth and mild
cleaning solution. Do not Soak. Never use
abrasives to clean the cover.
Cleaning and Maintenance
50"
3
Warranty
Recommended mounting heights - from bottom edge of dryer above finished floor (AFF)
See Mounting Template & Installation Guide (MT & IG)
1207101509 (Supplied with unit)
Men
Women
Children 4-7 years
Children 8-10 years
Children 11-13 years
Children 14-16 years
Handicaped
(1270 mm)
47" (1194 mm)
35" (889 mm)
39" (991 mm)
43" (1092 mm)
47" (1194 mm)
40" (1016 mm)
All Approaches 48" (1219 mm)
Reference ADAAG
Reach LIMIT (unrestricted)
AFF (maximum)
All of our dryers are designed and manufactured to provide years of dependable performance.
Component parts are guaranteed to be free of defects in material and workmanship for a period
of Five (5) years from date of original invoice. This guarantee will be honored provided that the
dryer is installed and maintained in accordance with the instructions. Parts damaged during the
installation are the purchaser's responsibility. ASI JD MacDonald warranty covers defects exclusively,
and only liability for the replacement of defective parts will be accepted. This warranty does not cover wear
and tear, or misuse and abuse. Transportation, freight costs and labor are also excluded. Defective
parts must be returned prepaid, accompanied by the unit serial number, to the point of purchase.
This warranty is granted solely to the original purchaser of the unit and is subject to registration.
Circuit Diagram
Shake excess water from hands.
Place hands under the nozzle and dryer
automatically starts operation.
Rub hands lightly and rapidly under the nozzle.
Dryer stops when hands are removed from
sensor zone or if maximum time is reached.
Operating Instructions and Parts Manual
Hand Dryer Surface-mounted ADA-compliant hand dr yer
Patented
www.asijdmacdonald.com.au
www.asijdmacdonald.com.au
1800 023 441
ASI JD MacDonald Pty .Ltd .
Blue (220-240VAC)
Circuit Board Module
Transistor
Power Switch
MO2 HE2 NMO1 HE1L
Transistor
Power Switch
VR
G
N
L
Black
Black
G/Y
Blue
Brown
Motor With Thermal Switch 2A
Heater With Thermo-fuse
FOR SENSOR
SW.FOR HEATE R
Sensor module
ON
1
VR FOR MOTOR
G
G/Y Y2 Filter
Brown (220-240VAC)
Sensor Adjustment Control.
Clockwise: Lengthen the sensing range(+)
Counterclockwise: Shorten the sensing range(-)
DO NOT OVERTURN!
Thermostat

Operating Instructions and Parts Manual
Hand Dryer Surface-mounted ADA-compliant hand dr yer www.asijdmacdonald.com.au
1800 023 441
ASI JD MacDonald Pty .Ltd .
1.Cut off the power, loosen the screw of the cover
and remove the cover.
2.Adjust the heater switch on the PCB with a
flathead screwdriver.
2.1 Turn the switch to "ON": heater on
2.2. Turn the switch to "1": heater off
Heater Element Switch ON/ OFF
Warm aır speed adjustment
Sensor range adjustment
VR. FOR SE NSOR
2.Clockwise: Lengthen the sensing range(+)
3.Counterclockwise: Shorten the sensing range(-)
4.DO NOT OVERTURN!
1. The ranger 4" to 9" [100 mm to 230 mm],
standard 7" [170 mm± 20 mm]
SW.FOR HEATER
VR. FOR AI R SP EED
1.Cut off the power, loosen the screw of the cover
and remove the cover.
2.clock-wise [CW] to increase power to maximum,
Turn tool gently [CCW] to reduce power as required.
4www.asijdmacdonald.com.au

5
Diagnostics and Remedies
If the dryer will not run
The dryer cycles by itself
or runs constantly
The dryer runs but air
stream is low pressure
and/or low velocity
Ensure that there is no obstruction on or in front of the IR sensor. Clean
any dirt or debris off the sensor lens. If problem persists, replace sensor.
First ensure that the breaker supplying the dryer is operational. If it is,
disconnect the power and remove the dryer cover. Taking suitable
precautions to avoid shock hazard, reconnect the power and check for
Voltage at the terminal block. Verify that connections are made correctly.
Ensure that the supply Voltage is correct. Dryer will run weakly if the
input Voltage is too low. Verify Voltage requirement on unit rating label
and correct supply as required.
The dryer makes a loud
noise and does not run
for a complete cycle
Ensure that the supply Voltage is correct. Dryer will make a loud humming
noise if the input Voltage is too high. Verify Voltage requirement on unit
rating label and correct supply as required. If CBM has been damaged,
replace CBM, IR sensor module.
Symptom Corrective Actions for Initial Installation Failures
Symptom Corrective Actions for In-Service Failures
If the dryer will not run
The IR sensor only “sees”
close range objects
The dryer only blows cold
air during a full cycle
Ensure that there is no obstruction on or in front of the IR sensor. Clean
any dirt or debris off the sensor lens. If problem persists, disconnect the
power and remove the dryer cover and replace CBM, IR sensor module.
First ensure that the breaker supplying the dryer is operational. If it is,
disconnect the power and remove the dryer cover. Replace the CBM
and IR sensor module. Taking suitable precautions to avoid shock
hazard, reconnect the power and check for Voltage at the terminal block.
Disconnect the power. Remove the dryer cover and check/ ensure heater
SW is ON. Disassemble the blower-motor/fan housing. Test the thermostat
for open circuit. Check the heater element for signs of burning or breakage.
Damaged element must be replaced.
The heater gets hot but
no air stream is produced
Disconnect the power. Remove the dryer cover. Check VR for speed
setting Disassemble the blower- motor/ fan housing. Replace the fan motor.
Reassemble.
The air stream is low
pressure and velocity
Check the output nozzle for obstructions. If none are present, disconnect
the power. Remove the dryer cover. Remove any dust/lint buildup from
intake vent slots. Check VR for speed setting. Disassemble the blower-
motor/fan housing. Check the motor brushes for worn condition (≤ 1-3/16”
[30 mm] graphite remains) and replace them, if necessary.
Operating Instructions and Parts Manual
Hand Dryer Surface-mounted ADA-compliant hand dr yer
General safety information:
Disconnect power at the
service breaker before installing or servicing.
This product is intended
for installation by a qualified service person.
Use AWG NO. 12 solid conductor for wiring.
All units must be supplied
with a 3-wire service. The ground wire must
be connected to the dryer's backplate.
Failure to properly ground
unit could result in severe electrical shock
and/or death.
www.asijdmacdonald.com.au
www.asijdmacdonald.com.au
1800 023 441
ASI JD MacDonald Pty .Ltd .

6
Repair parts list
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Key Part #
A0245
A0168
A0246
A0248
A0250
A0251
A0252
A0001
A0028
A0029
A0253
A0011
A0133
A0183
A0010
A0254
A0256
A0258
A0259
A0293
A0294
A0295
A0296
A0099
A0176
Description Qty
1
1
2
1
1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Blower housing - Upper
Motor rubber - Upper
Motor brushes
Motor
0.67HP@240Vac
Heater assembly
500W@240Vac,115.2Ω
Motor rubber - Lower
Blower housing - Lower
Rubber grommet -Base
Metal washer
Nylon bushing
Base plate
Grounding screw with cup washer
Mylar shield with LNG marked
Nylon cable clamp
Terminal block
Blower mounting bracket
Sensor bracket
Sensor module
Label, Circuit Diagram 220V
Cover
Steel - Epoxy enamel ASI-JD
Stainless steel - Bright ASI-JD
Stainless steel - Satin ASI-JD
CAUTION label
Security hex cap head 1/4"-20
x 5/8" screw with lock washer
Cable protector
Circuit Board Module (CBM)
220-240Vac (EPR)
Operating Instructions and Parts Manual
Hand Dryer Surface-mounted ADA-compliant hand dr yer
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Key Part #
-
-
-
-
-
-
-
-
A0124
A0276
A0297
A0268
A0242
A0269
A0288
Description Qty
4
2
8
2
1
2
2
1
1
1
1
1
3
4
1
Self threading screw 1/4"x1-1/2",
philips pan head
Screw M4x10, philips pan head
Self threading screw M4x10,
philips pan head
Screw M3x16,philips pan head
Screw M4x10,philips pan head
with external tooth lock washer
Screw M5x8,philips pan head
with external tooth lock washer
Screw M5x10,philips pan head
Wires Harness (Not Shown)
L-Wrench
CBM terminal legend label
Rating label
10-0199-2 220-240 VAC
Caution Branch Circuit label
8.0A- 240Vac
Crimp-on wire tips for terminal block
Plastic wall anchor 5/16" DIA x
1-3/8" long (Ø8 x 35)
Power cord (No shown)
www.asijdmacdonald.com.au
www.asijdmacdonald.com.au
1800 023 441
ASI JD MacDonald Pty .Ltd .

Assembly Diagram
67
Patented
Operating Instructions and Parts Manual
Hand Dryer Surface-mounted ADA-compliant hand dr yer
1
2
3
4
6
7
8
11
12
20
13
15
14
16
17
18
19
21
22
23
24
5
910 25
26
27
26
28
29
27
30
31
27
35
36
38
34
Tools Req’d
(Provided in kit)
L-Wrench
Item 33
Tools Req’d
(Not provided)
Crimp tool
Philips #1/ #2
Wire cutter
Flat blade
⅛" DIA(Ø3)
3/64" THK(1.1)
37
Optional Terminals
(Provided in kit))
Use AWG 16-14(MAX)
(See MT & IG 1207101509)
www.asijdmacdonald.com.au
www.asijdmacdonald.com.au
1800 023 441
ASI JD MacDonald Pty .Ltd .