ASSEMBLED 280-3534 User manual

E
IMPORTANT DOCUMENT - DELIVER TO MANAGER
OWNER’S MANUAL
and TECHNICAL DOCUMENTATION
Mart Cart® is a quality product line of Assembled Products® Corporation
115 E. Linden • Rogers, Arkansas 72756 USA
[phone] • [phone] fax
1-800-548-3373 www.martcart.com
Model 280-3534
Quality, Performance, Value

2martcart.com •
1-800-548-3373
— IMPORTANT INFORMATION —
Please read before operating.
CONGRATULATIONS!
You have just purchased the best electric shopping cart on the market
today. This Mart Cart incorporates the very latest in technological
advances. To assure you of the best and safest performance as well
as longest life, please read the enclosed information. After reading this
manual, should you have a service problem or need help, please call
our Customer Service Department with the serial number of your cart, at
our toll free number: 1-800-548-3373 or [phone].
DAMAGE: Check the shipping carton for any visible damage. Report
the damage to the freight carrier immediately. File a claim with the
carrier if actual damage to your cart has occurred. Check the contents
of the carton. The contents should agree with the information listed on
the packing list. Report any discrepancy to the carrier and the factory
immediately.
TO ORDER PARTS: Call 1-800-548-3373 or [phone]. Be sure
to give the serial number to the Service Department personnel. The
Mart Cart serial number is located on the seat support tube under the
seat as shown in parts list portion of this manual.
TERMS: All parts will be shipped with approved credit card, check in
advance or C.O.D. Commercial accounts are allowed 15 day terms from
date on invoice with approved credit.
FREIGHT: All freight will be paid by the customer. Special consideration
will be given to items under warranty coverage.
ATTENTION: It is the responsibility of the owner of this cart to maintain
the cart in a safe and reliable operating condition at all times.
NOTE: Specications found in this manual subject to change without
notice.
— IMPORTANT SAFETY INSTRUCTIONS —
Please read before operating.
WARNINGS
• Never attempt to charge the batteries in this cart without using an
electrical outlet that is protected by a GFCI.
• Replace charging cord if plug is damaged or if the cord is worn or
frayed. Never use the charging cord without proper grounding. Do
not use if plug does not have three prongs.
• Never allow the cart to be used out-of-doors or on any surface
that is not level.
• Always disconnect power before servicing.
• See “Daily Maintenance Checklist,” and follow instructions.
• Cart can roll. Enter and exit cart with care.
OPERATING PROCEDURES
• New carts will need charging! Charge batteries for 24 hours prior
to rst use.
• THIS CART IS FOR USE INDOORS ON A FLAT, LEVEL
SURFACE ONLY.
• DO NOT STAND ON CART. (See “Operating & Warning
Instructions” on cart).
• After batteries are charged, disconnect power supply cord
BEFORE operating cart.
• DO NOT exceed the load limitations as shown on the cart.
• Return power cord to circular cavity when not charging
• DO NOT allow children to operate or play on cart. Keep cart
secured with key (if applicable), at service counter.
DAILY MAINTENANCE CHECK LIST
For optimum cart availability and performance, the following items
should be checked daily:
• ELECTRIC CORD—Replace cord if cord is worn or frayed,
3-prong plug is broken or reel (optional) will not retract. Be sure
power outlet provides protection through an operating “Ground
Fault Circuit Interrupter” (GFCI).
• SEAT AND MOUNTING—Tighten if necessary. If cracks or rust
occur, or if seat rocks loosely, replace at once.
• SEAT SWITCH—Test and replace if not working properly. Cart
must stop when weight is removed from seat.
• THROTTLE—Test for smooth “start, acceleration, deceleration,
and stop.” Repair if necessary. Charge or replace batteries if
needed.
• ANTI-TIP CASTERS—Replace if broken. Maintain height
adjustment of 1/8” to 1/2” above oor level.
• GENERAL—Repair or replace any component that may cause a
potential safety concern.
• APPEARANCE—Wipe o󰀨 and clean as needed for customer
satisfaction and for store’s public image.
— BATTERY CHARGING INSTRUCTIONS —
Please read before charging.
Your cart is equipped with the Intelli-Charge™ system. While operating
the cart, the LED will be solid green until the batteries fall below 24.8
volts and then turns solid amber. When the batteries charge falls below
21.0 volts, the LED will begin ashing red. The person riding the cart
should have ample time to return the cart for charging. When the rider
exits the cart, the horn will start beeping in unison with the red ashing
LED. This will alert those responsible for maintaining the cart to plug
in the charger. When plugged into a 120v AC wall socket, the LED will
ash amber and the horn will silence. When charging is complete the
LED will start ashing green. The charger may be left plugged in even
longer as it will NOT harm the batteries.
LED Color Status Description while operating
LED O󰀨 O󰀨/On rocker switch is set to “O󰀨” position
Green (solid) O󰀨/On rocker switch is set to “On” position - seat
switch is engaged - batteries are fully charged
Amber (solid) O󰀨/On rocker switch is set to “On” position - seat
switch is engaged - batteries are below 24.8 volts
Red - Flashing Batteries need to be charged - below 21.0 volts
LED Color Status Description while charging
Amber - Flashing Charger is plugged in and batteries are charging
Green - Flashing Charger is plugged in and batteries are charged
• Install a Ground Fault Circuit Interrupter (GFCI) in the electrical
circuit wherever the cart is to be charged. This is to protect against
any possible shock hazard.
• AC voltage required is 100-240 VAC (50/60 Hz). The current draw is
3.5 amps maximum.
• Charge batteries every night, all night, and at every opportunity.
When the batteries are fully charged, the charger will maintain a
“oat voltage” which will not damage the batteries.
• Do not allow the batteries to fully discharge by skipping the nightly
charging cycle. Fully discharged batteries will take 7 hours to fully
charge, so it is best not to let the batteries become completely
discharged.
• Do not store the cart with discharged batteries. This can cause
premature battery failure. Fully charge the batteries at least every 30
days if in a low usage location.
• No maintenance of batteries is required. The AGM batteries are
maintenance free and water cannot be added.

3
1-800-548-3373 • martcart.com
NOTE: Under normal conditions, the batteries will last more than 2
years or longer if the above recommendations are followed. Replace
with original Mart Cart batteries only. Mart Cart is not responsible for any
adverse e󰀨ects caused by replacement with any other type of batteries.
IMPORTANT: Your cart has been equipped with AGM (Suspended
Electrolyte) Batteries during the manufacturing process as original
equipment. The manufacturer recommends that you replace the original
batteries only with the same type and rating to prevent damage to your
cart’s internal components, charging system, or personal injury to you
and your customer.
— BATTERY REPLACEMENT
INSTRUCTIONS —
Please read before replacing batteries.
Be Responsible! Recycle old batteries or dispose of according to local or national
codes. See next column, under DISPOSAL.
To Replace Batteries: (Read precautions on batteries, under Charging
Instructions and Safety Precautions, to avoid any sparks)
1.
Turn o󰀨 key switch (if equipped, or ip On/O󰀨 switch to “O󰀨”
position). Disconnect charger cord from wall outlet, if plugged in.
2. Reach under right rear of back cover and pull latch, then tilt chair
forward.
3. Remove rear cover.
4. Untie battery cover straps and remove battery covers.
CAUTION: Do not cross battery posts with metal object!
5. Remove old batteries and place new batteries.
6. Reinstall battery covers. They will only t one way.
7. Secure battery cover straps.
8. Before reinstalling covers, check wheel condition, and general
condition of the chair.
9. Reinstall rear cover and tilt chair back.
10. Test cart for proper operation. Charge batteries if necessary.
— ADDITIONAL INFORMATION —
SEAT SWITCH
The seat switch is located under seat. Pressure (weight) on the seat
closes the control circuit, and allows the cart to operate.
VARIABLE SPEED CONTROL
The cart’s speed is regulated by a potentiometer. This provides
extremely smooth acceleration from 0 to 2.5 MPH, and is located in the
control box on the steering column.
CIRCUIT BREAKER
The circuit breaker is designed to protect your electrical system from
transient overloads or electrical shorts. Either could cause serious
damage without a circuit breaker to open the circuit. The circuit breaker
is a manual reset type. It requires manual resetting once it has been
tripped. It is located on the battery cover.
CHARGING
HOW IT WORKS: When the power supply cord is plugged into the
store’s electrical outlet the battery charger is energized. The charger
sends approximately 29 volts to the batteries for charging. A third wire
(yellow) from the charger output inhibits the PWM until the power to the
charger is disconnected. The motor circuit is interrupted until charging is
complete. NOTE: The cart will not move under power when the batteries
are being charged. If the cart moves while plugged in, check the power
to your outlet before calling for service.
CONTROL BOX
The master control box is located on top of the steering column. It
contains the RUN/STOP/HORN switch, and key switch (optional keyless
system available). The cover can be removed by removing the four
bottom screws. Our models are equipped with the Intelli-Charge™
system, a bicolor LED can be found in the RUN/STOP/HORN switch.
— DISPOSAL —
Please read before disposing your old batteries.
Spent batteries must be treated as hazardous waste and
disposed of in accordance with local, state and federal guidelines.
The BATTERY ACT of 1996 applies to battery disposal and
recycling. The life expectancy of the Mart Cart is 7-10 years. The
life expectancy of the batteries can be 2 years or longer with
recommended charging procedures. The disposal of the Mart
Cart can be administered by any local metal recycling center. The
recycling of the batteries can be administered by any local battery
recycling center.
— PARTS LISTS AND SCHEMATICS —
12
COMPONENTS:
Item Part # Description
1 280-1178 *Control Box Bottom Cover
2 280-1177 *Control Box Top Cover
3 280-1184 *Control Box Divider
4 280-1187 Potentiometer Assembly
5 200-1640 Key Switch
6 280-1405 Rocker Switch Assembly
7 280-1863 *Top Control Box Overlay
8 280-1185 *Front Control Box Overlay
9 280-1199 Steering Column w/Rod & Grips
10 280-1602 Grip
11 280-1862 *Intelli-Charge Indicator decal
*NOTE: Parts are ordered in Control Box Kits below.
CONTROL BOX KITS:
Part # Description
280-0130 Control Box, Keyless (1-4, 6-8, 11)
280-0131 Control Box, Keyed (1-8, 11)
280-1230 Control Box Top, Keyless (2, 4, 6-8, 11)
280-1231 Control Box Top, Keyed (2, 4-8, 11)
280-1232 Box Top with Decals (2, 7, 8, 11)

4martcart.com •
1-800-548-3373
200-1155 (front & back)
280-1307
000-1183
280-1831 (optional)
280-1783
280-1775
280-1509
280-1624
200-1127
200-1387
280-1570
280-3007
280-1185
280-1863
280-1545
280-1848
280-1862 280-2103
— DECALS FOUND ON ULTIMA BY MART CART®ELECTRIC SHOPPING CART —
Please call 1-800-548-3373 if your decals are missing or are needing replacement.
Standard decals and signs are English and Spanish (see part numbers below). Call for other languages.
280-1730
(front & back)

5
1-800-548-3373 • martcart.com
Item Part No. Description
1 280-1818 Main Frame
2 280-1877 Wheel, 8”, Poly-U
3 029-0047 Snap Ring
4 280-1963 Axle, Rear
5 280-1261 Seat Mount Tube
6 280-1799 Fuse, 5 AMP Mini
7 260-1228 Circuit Breaker, 15 AMP
8 200-1558 Mart Cart 18” Seat
9 280-1264 Basket Tube (see options pg. 6)
10 200-1799 Basket, LIL Max (see options pg. 6)
11 200-1236 Basket Mounting Clip (4)
12 280-1968 Caster, 2” x 13/16”
13 280-1960 Hub Motor/Wheel/Tire, Brown
14 see pg. 3 Steering Column
15 280-1214 Battery, 35 Ahr
16 200-1553 Seat Switch
17 280-1842 24 VDC Charger - 5 AMP low inhibit
18 280-1997 Main Wire Harness/Battery Cover Assy.
27
28 8
34
36
21
22
32
13
20
11
12
24
1
26
10
33
35
Item Part No. Description
19 280-0031 Steering Wire Harness w/Connectors
20 280-1281 Floor Cover
21 280-0005 Rear Cover (select color option)
22 280-1279 Front Cover (select color option)
23 280-1711 Spring Latch for Seat
24 280-1967 PWM Controller, 24V Brown
25 280-164
6 Wire Harness (see note) PWM to Motor
26 280-1269 Fork Assembly
27 280-1441 Bridge Cover
28 280-1797 Charging Cord, coiled
29 280-1626 Wire Guide (see note)
30 280-1840 Rear Bumper
31 see pg. 3 Control Box
32 280-1614 Basket bumpers (gray)
33 280-1637 Cord Cover (see note)
34 280-1659 Cord Cover Lid (see note)
35 280-1999 Fender Flair RH
36 280-2000 Fender Flair LH
25
19
17
31
7
6
23
15
Serial Number
Location
9
16
5
3
2
29
14
4
18
30
NOTE: #29 (wire guide) and #25 (wire harness) can be ordered as an
assembly part 280-1656
#33(cord cover) & #34 (cord cover lid) can be ordered as an
assembly part 280-0004

6martcart.com •
1-800-548-3373
Item Part # Description
1 280-1374 Jumbo Basket (w/castors & lower shelf)
2 200-8153 Folding Produce Tray
3 280-1586 Check-Writer
4 280-1653 Safety Flag
5 200-1393 Cord Reel - 6’
6 280-1956 Hour Meter
7 280-1609 Crutch Holder Assembly (for basket)
8 280-1833 Crutch Holder Assembly (for seat)
Optional Parts
1
2
3
4
5
6
7
8

7
1-800-548-3373 • martcart.com
Red
+
-
Battery Charger
Motor Controller
280-1967
Black
Red
Red
Brown
Brown
Motor
Brake
Blk
Red
Red
Blk
Horn Sw
Big Yel
Vio
Wht
Key Sw Optional
5 A Fuse
Seat Switch
Blu
Yel
Blk
Throttle Potentiometer
15 Amp
C.B.
Two 12V
35 AHr
Batteries
Bat -
M -
M +
Bat +
9
8 7 6
2
4
11
E-Stop/On Rocker Sw
Inhibit
123456
7891112
12 10
Back side of connector
wt
bk
vio
org
big yel
grn
brn
yel
blu
10
Red
Optional Hr Meter
Org
Grn
Red LED
Grn LED
280-1998
PART NO.:
MATRL:
Drawing, Electrical Schematic
TITLE:
SCALE:
NONE
DRWN BY:
CHKD BY:
USED ON:
TM
REL#:
BY:
DATE:
ASSEMBLED PRODUCTS CORPORATION ROGERS, AR 72756
CHG
DESCRIPTION OF CHG
BY
DATE
6/20/13
SSC
2099
01
Added Hr Meter Option
2094
SSC
4/24/13
SSC
SSC
Mart Cart Ultima Model 9563
ECN#
x x xx x
x x xxx
Electrical Schematic (Ultima)

MC1-MODEL 3534 Personal-OM-180215-EN Specifications are subject to change without notice . Printed in the USA.
115 E. Linden • Rogers, Arkansas 72756 USA
[phone] • Fax: [phone]
www.martcart.com
800-548-3373