Astral Pool ELITE 60 User manual

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Our commitment: excellence
Disclaimer
ELITE
english

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CONTENTS
1. Product specifications and technical characteristics
1.1. Table of characteristics
1.2. Packaging
1.3. Measurements
2. Checklist of quality controls passed
3. Certificate of CE conformity
4. Certificate of warranty
5. Characteristics and design standards
6. Exploded view
7. Recommendations
7.1. Packaging
7.2. Storage
7.3. Transport
7.4. Location
7.5. Operation fundamentals
7.6. Installation
7.6.1. Electrolysis cell installation
7.6.2. Electrical connection of the electrolysis cell
7.6.3. Installation of the external flow detector
7.6.4. Installation of the pH/ORP sensor
7.6.5. Start-up
7.6.6. Controls and indicators
7.6.7. System configuration
7.7. Operation
7.7.1. System on stand-by
7.7.2. Production level selection
7.7.3. Salinity test
7.7.4. pH/ORP set point programming
7.7.5. Alarms
8. Maintenance
8.1. Electrolysis cell
8.2. Calibration of the pH sensor
8.2.1. “Fast” mode
8.2.2. “Standard” mode
8.3. Calibration of the ORP sensor
8.4. Maitenance of the pH/ORP sensors
9. Troubleshooting
10. “DO AND DO NOT” table

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ASTRALPOOL CHLORE ELITE SALT ELECTROLYSIS
Self-cleaning salt electrolysis systems, with integrated pH/ORP control.
1. Product specifications and technical characteristics
MODEL DESCRIPTION
42353 Salt electrolysis ELITE 10-12 g/h 60 - 80 m3
42354 Salt electrolysis ELITE 20-24 g/h 100 - 140 m3
42355 Salt electrolysis ELITE 25-32 g/h 140 - 170 m3
Microprocessor control.
Membrane keypad with control keys
and operation indication leds.
Control I/O: 2 inputs (potential-free con-
tact type) for monitoring the state of the
automatic cover and the external ow
switch.
Cell output: production control (11 dis-
crete levels).
Integrated pH/ORP controller.
Self-cleaning system with automatic
polarity switch of the electrodes.
Easy view display.
High efciency TWIN CELL® elec-
trodes.
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Natural convection cooling.
Power supply: Blue ABS (RAL 5002)
with aluminium base.
Electrolysis cell and sensor holder:
transparent blue methacrylate, direct
gluing to PVC D63 pipe allowed.
Double ow detection system: inte-
grated (gas detector) and external (ow
switch).
pH/ORP sensors: gel electrolyte and
plastic body (Noryl PPO).
Electrode state auto-diagnostic. Re-
placement warning.
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1.1. Table of characteristics
ELITE 60 ELITE 100 ELITE 160
Code 42353 42354 42355
Standard working voltage 230 V AC, 50 Hz.
Output (dc) 12 A 24 A 32 A
Production (g/h) 10 - 12 20 -24 25 - 32
Flow detector Gas detector + ow switch
Salinity range / Temperature 4 – 6 g./l. / +15 – 40°C
Electrodes SELF-CLEANING coated Titanium Estimated lifetime: 4.000 – 7.000 hours
of operation (depending on water quality)
Production control 0 – 100 % (11 production levels)
Cover control Input for potential free contact
Programmable reduction of production from control panel when closed cover
[10 ... 90%]
Polarity switch Programmable from control panel: 2/3 hours + test mode
External control One input for potential free contact for external ow switch.
Programmable contact logics from unit control panel
Salt level protection Automatic production protection
Measurement range 0.0 – 9.9 (pH) / 0 – 999 mV (ORP)
Control range 7.0 – 7.8 (pH) / 650 – 800 mV (ORP)
Precision ± 0.1 pH / ± 1 mV (ORP)
Calibration Automatic with calibration solutions
Control outputs [pH] One output 230 V / 500 mA for dosage pump connection
pH/ORP sensors PPO body, range 0 – 12 (pH) / ± 2000 mV (ORP), solid electrolyte
Flow detector PPO Noryl GFN3 Casing / paddle, stainless steel
1,4571 shaft, EPDM O-ring

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1.3. Measurements
MODEL STANDARD
UNITS MEASUREMENTS (mm) VOLUME MANUFACTURER
42353 1 445 x 435 x 240 0,05 ID ELECTROQUIMICA
42354 1 445 x 435 x 240 0,05 ID ELECTROQUIMICA
42355 1 445 x 435 x 240 0,05 ID ELECTROQUIMICA
1.2. Packaging

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2. Checklist of quality controls passed
MATERIALS
INTAKE
Raw materials Certicates
ENTRY
FINISHED
PRODUCT
FINAL
SM: Coating surface control SM: Accelerated lifetime test
QC: Pressure test QC: Fatigue test
SM: 100% SELF-MONITORING INTEGRATED IN THE MANUFACTURING PROCESS ITSELF QC: PAPERWORK CONTROLS BY THE QUALITY DEPARTMENT
SM: Electrode holder water tightness control
SM: Finished visual appearance
Electrolysis
cell
Power box
Control
Cell
body
Cover
Base
Power supply
control
Thermoplastic
injection
Titanium
coating
SM: Circuit operational tests
SM: 8-hour test at maximum load
QC: Dimensional control and surface nishing

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3. Certificate of CE conformity
I.D. ELECTROQUÍMICA, S.L., CERTIFIES THAT:
The products listed above are in compliance with:
Certied products:
• SALT ELECTROLYSIS SYSTEM
• Models:
• 42353 ASTRALPOOL CHLORE ELITE 60
• 42354 ASTRALPOOL CHLORE ELITE 100
• 42355 ASTRALPOOL CHLORE ELITE 160
Directives and Regulations applied:
• Directive 73/23/EEC: Low Voltage Directive.
• Directive 89/336/EEC: Electromagnetic Compatibility Directive.
• European Standard EN 61558-1:1999, and all its modications.
Alicante, April 1st, 2008
Gaspar Sánchez Cano
General Manager
I.D. Electroquímica, S.L. _ Pol. Ind. Atalayas, Dracma R-19 _ E-03114 ALICANTE. Spain.

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4. Certificate of warranty
GENERAL ASPECTS
1.1. According to these provisions, the seller guarantees that the guaranteed product is in per-
fect condition upon delivery.
1.2. The Total Warranty period is 5 YEARS for the following parts:
Code 4408041301 COVER ELITE
Code 4408041302 KEYPAD ELITE
Code 4408041101 CONTROLLER WALL BASE
Code 4408041116 CONTROLLER SCREW BASE
Code 4408041117 CONTACT PROTECTION COVER
Code 4408041122 CELL BODY
For the rest of the product the Total Warranty period is 2 YEARS.
1.3. The Warranty period will be calculated as of delivery to the purchaser. The electrode is cov-
ered by a 2-YEAR WARRANTY (or 5.000 hours), which is not extendable. The pH/ORP sensors
are covered by a 6-MONTH, non-renewable warranty.
1.4. Should the Product be faulty and the seller is notied during the Guarantee Period, he shall
repair or replace the Product at his own cost wherever he sees t, unless this is either impos-
sible or out of proportion.
1.5. When the Product cannot be repaired or replaced, the buyer may request a proportional
price reduction or, if the fault is important enough, rescission of the sales contract.
1.6. Parts replaced or repaired pursuant to this warranty shall not extend the warranty period of
the original Product, although they shall have their own warranty.
1.7. For this warranty to be effective, the buyer shall accredit the date of acquisition and delivery
of the Product.
1.8. When the buyer alleges a fault in the product over six months after its delivery, he shall ac-
credit the original and existence of the alleged fault.
1.9. This Warranty Certicate does not limit or prejudge consumer rights pursuant to national
legislation.

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SPECIAL CONDITIONS
2.1. For this warranty to be effective, the buyer must closely follow the manufacturer’s instructions
included in the documentation supplied with the product, as applicable to each product range and
model.
2.2. Whenever a schedule is dened for the replacement, maintenance or cleaning of certain prod-
uct parts or components, the warranty shall only be valid when said schedule has been correctly
followed.
LIMITATIONS
3.1. This warranty shall only be applicable to sales to consumers, with consumer being dened
as a person who purchases the product for other than professional purposes.
3.2. No warranty is applicable to normal wear or the product, parts, components and/or fungible
or consumable materials (except the electrode).
3.3. The warranty does not cover cases in which the product: (i) has been incorrectly treated; (ii)
has been inspected, repaired, maintained or handled by an unauthorised person; (iii) has been
repaired or maintained with non-original parts, or (iv) has been incorrectly installed or started
up.
3.4. When a faulty product results from incorrect installation or start-up, this warranty shall only
be applicable when the installation or start-up forms part of the product contract of sale and had
been performed by the seller or under the seller’s responsibility.
3.5. Damage or faults due to any of the following causes:
• Operation at salinity values of less than 3 g of sodium chloride per litre and/or tem-
peratures lower than 15ºC (59ºF) or higher than 40ºC (104ºF).
• Operation at a pH of more than 7.6.
• Use of explicitly unauthorised chemicals.
• Exposure to corrosive environments and/or temperatures of less than 0ºC (32ºF) or
more than 50ºC (125ºF).

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5. Characteristics and design standards
Power supply
Electrolysis cell
Sensor holder
pH sensor
ORP sensor
External ow detector (ow switch)
ORP 470 mV Calibration solution
pH 4.00 Calibration solution
pH 7.00 Calibration solution
CEE22 connector for dosage pump
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