Astral Pool XC Series User manual

XC-SERIES
Pool & Spa Cartridge Filter
Installation And Operation Manual
H0785300_REVA
WARNING
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualied on pool
equipment in accordance with the latest applicable version of AS3633, along with any other applicable local or council
codes/standards. Before installing this product, read and follow all warning notices and instructions that accompany this
product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death.
Improper installation and/or operation will void the warranty. Improper installation and/or operation can create unwanted
hazards which can cause serious injury, property damage, or death.

2XC-SERIES™ • Installation And Operation Manual
WARRANTY
REGISTRATION
Record your equipment details here for quick reference:
Model No. :
Serial No. :
AUSTRALIA WARRANTY:
For full warranty terms and conditions and to register your warranty,
visit www.astralpool.com.au/warranty and complete your details.
Or scan the QR code to go directly to the registration page.
NEW ZEALAND WARRANTY:
For full warranty terms and conditions and to register your warranty,
visit www.astralpool.co.nz/warranty and complete your details.
Or scan the QR code to go directly to the registration page.
EQUIPMENT INFORMATION RECORD
DATE OF INSTALLATION
INSTALLER INFORMATION
FILTER MODEL
PUMP HORSEPOWER
INITIAL PRESSURE GAUGE READING
WITH CLEAN FILTER
SERIAL NUMBER
NOTES

3
XC-SERIES™ • Installation And Operation Manual
Table of Contents
Section1. Important Safety Instructions ............................ 4
Section2. General Information ..................................... 5
2.1 Introduction....................................................5
2.2 Technical Assistance ............................................5
2.3 Description.....................................................5
2.4 XC-Series Specifications and Dimensions ........................6
Section3. Installation Instructions .................................. 7
3.1 Inside the Box ..................................................7
3.2 Required Tools .................................................7
3.3 Installation .....................................................8
Section4. Start-Up and Operation .................................10
Section5. Maintenance ........................................... 11
5.1 General Maintenance ..........................................11
5.2 Maintenance Schedule ........................................11
5.3 Filter Cartridge Cleaning/Replacement .........................11
Section6. Troubleshooting ........................................ 13

4XC-SERIES™ • Installation And Operation Manual
Section1. Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS
This product should only be installed and serviced by a qualified pool professional and conform to all national,
state, and local codes. When installing and servicing, basic safety precautions should always be followed, including
the following:
WARNING
Do not connect system to an unregulated city water system or other external source of pressurised water producing
pressures greater than 250 KPA (36 PSI).
Pressurised air in system can cause the lter lid to be blown o which can result in death, serious personal injury, or property
damage. Be sure all air is out of system before operating or testing the equipment.
WARNING
MAXIMUM OPERATING PRESSURE OF THE FILTER IS 250 KPA (36 PSI). NEVER SUBJECT THE FILTER TO ANY OPERATING
PRESSURE EXCEEDING 250 KPA (36 PSI).
This lter operates under high pressure. When any part of the circulating system, i.e., lter, pump, valve(s), clamp, etc. is
serviced, air can enter the system and become pressurised when the system is restarted. Pressurised air can cause the lter
lid to be blown o which can result in death, serious personal injury or property damage. To avoid this potential hazard,
follow all of the instructions in this manual.
WARNING
To minimise risk of severe injury or death the lter and/or pump should not be subjected to the piping system pressurisation test.
Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not
intended to apply to the pool equipment such as lters or pumps.
AstralPool equipment is pressure tested at the factory.
If however this WARNING cannot be followed and pressure testing of the piping system must include the lter and/or
pump BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS:
Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing.
RELEASE ALL AIR in the system before testing.
Water pressure for test must NOT EXCEED 250 KPA (36 PSI).
Water temperature for test must NOT EXCEED 38°C (100°F).
Limit test to 24 hours. After test, visually check system to be sure it is ready for operation.
Notice: These parameters apply to AstralPool equipment only. For non-AstralPool equipment, consult equipment manufacturer.
WARNING
Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause lters and other equipment to fail,
resulting in severe injury or property damage. Do not store pool chemicals near your equipment.
WARNING
Incorrectly installed equipment may fail, causing severe injury or property damage.
WARNING
To reduce the risk of injury, do not permit children to use this product.
SAVE THESE INSTRUCTIONS

5
XC-SERIES™ • Installation And Operation Manual
2.3 Description
Cartridge filters do not require sand or diatomaceous
earth as the filter medium. Instead, the filter contains
filter elements which are easily removed for cleaning
or replacement.
Dirty water flows into the filter tank through the
water line connected to the inlet of the tank body. It is
directed through the filter cartridge inside of the filter.
The debris is collected in the filter and the clean water
flows out of the filter through the outlet on the bottom
of the tank body. Clean water is returned through the
piping system to the pool.
As debris collects in the filter, the pressure will rise
and water flow to the pool will reduce. The filter will
eventually become so clogged with debris that it will
be necessary to remove the filter cartridges and clean
them with soap and water.
NOTE: A lter removes dirt and other suspended particles
but does not sanitise the pool. Pool water must be
sanitised and chemically balanced for clear water.
The ltration system should be designed to meet
local health codes.
Section2. General Information
2.1 Introduction
Congratulations on the purchase of your AstralPool
XC-series cartridge filter. The XC-series filters are made
to last by utilising the best quality materials available.
The tank is made from high quality and high strength
glass fibre reinforced plastics, capable of withstanding
the harshest environments.
This manual provides installation and operation
instructions for the AstralPool XC-series cartridge
filter. Read the installation and operation instructions
completely before proceeding with the installation.
2.2 Technical Assistance
For technical assistance, in Australia please visit
www.astralpool.com.au or call at 1300 186 875,
in New Zealand please visit www.astralpool.co.nz or
call at 0800 807 665.

6XC-SERIES™ • Installation And Operation Manual
2.4 XC-Series Specifications and Dimensions
FILTER
MODEL
MODEL
NO.
REPLACEMENT
ELEMENT
CODE
FILTER
AREA
(M2)
MAX.
FLOW
RATE
(L/MIN)
MAX.
FLOW
RATE
(L/HR)
4 HR
TURN
OVER
(L)
6 HR
TURN
OVER
(L)
MAX.
WORKING
PRESSURE
(KPA)
PUMP
SIZE (W)
SHIPPING
WEIGHT
(KG)
XC50 30040 SP78020 4.7 225 13,500 54,000 81,000 250 550-750 13.6
XC75 30041 SP78021 7.0 290 17,400 69,600 104,400 250 550-1100 14.2
XC100 30042 SP78097 9.3 375 22,500 90,000 135,000 250 750-1100 14.4
XC150 30043 SP78059 14.0 445 26,700 106,800 160,200 250 750 -1500 16.6
XC200 30044 SP78099 18.6 490 29,400 117,60 0 176,400 250 750-1500 17.0
XC250 30045 SP78094 23.2 515 30,900 123,600 185,400 250 750-1500 17.5
Figure 1. XC-Series Filter Dimensions

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XC-SERIES™ • Installation And Operation Manual
Section3. Installation Instructions
Follow the step-by-step instructions to avoid any
accidents and to ensure proper installation of the filter.
3.1 Inside the Box
Make sure all the parts are included in the product
package. If you have a problem with the filter or the
parts, contact AstralPool or the retailer for technical
assistance.
ab
d
ef
g
h
i
j
k
c
Figure 2. XC-Series Package Contents
XC-Series Package Contents (Figure 2)
a. Air Relief Valve w/ O-ring
b. Pressure Gauge
c. Filter Housing
d. Handles
e. Blanking Cap w/ Fittings
f. Inlet Fittings
g. Outlet Fittings
h. Drain Cap Assembly (rear)
i. Filter Cartridge (installed)
j. Installation and Operation Manual
k. Warranty Card
3.2 Required Tools
Please ensure that the following equipment is available
to the installer at the time of installation:
Safety eye wear
Gloves
Pipe wrench
Adjustable wrench
Multi grips
PVC pipe cutter
PVC cement
Teflon tape
Tape measure

8XC-SERIES™ • Installation And Operation Manual
3.3 Installation
1. The cartridge lter must be installed on a clean,
stable and level base.
2. The location of the lter should ideally be under
cover away from direct sunlight and away from
heat sources.
3. Attach the handles to the lter by sliding vertically
into the slots in the locking ring (Figure 3). Press
down until you hear the tabs click into place.
NOTE: Each handle ts only one side. Match the handles
to the slots.
Handles
Locking
Ring
Figure 3. Handle Attachments
4. The XC-series lter has four ports in total - two
inlet ports (from pump), one outlet port (to pool/
spa) and one drain port (Figure 4).
Inlet Port
Drain Port
Inlet Port
Outlet Port
Figure 4. Filter Ports
5. Either inlet port can be used. While one inlet is in
use (active inlet), the other (passive inlet) must be
blocked using the blanking cap supplied with the
product.
NOTE: Both inlets may be used in an optional
conguration (second tail union not included).
6. Glue the water connection pipe from the pump to
the inlet tail union (Figure 5). Glue the pool returns
water connection pipe to the outlet tail union.
Ensure locking nuts are placed on tail union
before gluing connection pipes. Allow 24 hours
for glue to dry before subjecting lter to system
pressures.
Pipe
(not included)
Locking Nut
Tail Union
Figure 5. Plumbing Connections
7. Install the O-ring on the tail union, then screw
the locking nut onto the active inlet. The O-ring
must be clean and avoid any twisting. Install the
tail union on the outlet of the lter in the same
manner (Figure 6).
Locking Nuts
O-Rings
Blanking Cap Tail Union
Figure 6. Inlet Fittings
8. Block the second (passive) inlet using a blanking
cap, O-ring and locking nut (Figure 6).

9
XC-SERIES™ • Installation And Operation Manual
9. Each inlet is tted with a water deector. These
deectors must remain in place to prevent
damage to the lter due to high-speed water ow
from the pump (Figure 7).
NOTE: Both inlet water deectors are installed at the
factory.
Inlet
Deectors
Figure 7. Water Deectors
10. Install the drain cap assembly into drain port
(Figure 8).
O-Ring
Drain Filter
Lock Nut
Cap
Gasket
Figure 8. Drain Cap
11. Assemble the pressure gauge with front and rear
casings (Figure 9).
Front Casing
Rear Casing
Figure 9. Pressure Gauge Casings
12. Apply Teon tape (not included) to the pressure
gauge and screw into lid where indicated (Figure
10).
13. Install the air relief valve (also known as air bleed
valve) into the lid (Figure 10).
Teon Tape
Pressure Gauge Air Relief
Valve
O-ring
Figure 10. Pressure Gauge and Air Relief Valve Installation

10 XC-SERIES™ • Installation And Operation Manual
Section4. Start-Up and Operation
Heater
Outlet Inlet
Drain
XC-Series
Filter
Pump
From Pool
Valve
Pool Return
Check
Valve
Valve
Figure 11. Basic Pool Plumbing
1. Turn o the pump and disconnect any additional
power source that is connected to the system.
2. Check that the locking nuts on all four ports are
in place and tight (inlet, outlet, drain cap and
blanking cap).
3. Make sure the lter cartridge is installed in the
lter housing.
NOTE: The cartridge is installed at the factory, ready for
the rst start-up.
4. Make sure the locking ring is closed tight (fully
clockwise) and the locking tab is engaged. When
closing the locking ring, the locking tab will “click”
as it engages (Figure 12).
Locking Ring
Locking Tab
“Click”
Figure 12. Secure Locking Ring
5. Open the pump hair/lint pot lid and ll the pump
basket with water to prime the system. Replace
the lid (you may have to do this several times on
new start-ups).
6. Open the suction and return line valves (if tted).
7. Stand clear of the lter. Start pump and open the
air relief valve on the lter lid about three-quarter
turn – until you hear air being forced from the
tank (Figure 13).
Air Relief
Valve
about three-quarter turn
Figure 13. Open Air Relief Valve
8. Once water begins to ow from the valve, tighten
to close. Check there is a good ow of water back
into the pool.
9. Watch the pressure gauge to make sure the
pressure stays below 250 kPa or 36 PSI. If the
pressure approaches 250 kPa, immediately turn
the pump o and clean the lter cartridges
(see Section5 “Maintenance”). If the pressure
remains high after cleaning the lter, refer
to the troubleshooting guide (Section6
“Troubleshooting”) for possible causes and
solutions.
10. When the lter is rst installed, make a note of
the pressure gauge reading in the Equipment
Information Record Table (page 2). Follow the
Maintenance Schedule to clean or replace the
cartridge when the ow to the pool reduces or
the pressure gauge increase is more than 20 kPa.
(see Section5 “Maintenance”).