ATD Tools ATD-7486B User manual

ATD7486B_rev_1122
ATD-7486B
8-Ton Long Hydraulic Ram
Owner’s Manual
Made in China to ATD Tools, Inc. Specifications
Visit us at www.atdtools.com
Features:
• Fits ATD-10141B and most other engine cranes
• Machined and polished cylinders provide non-abrasive, leak-free, durable performance
• Hydraulic system is protected from internal damage by a built-in bypass mechanism
Specifications:
• Capacity (Ton): 8
• Minimum Height: 24-13/16”
• Maximum Height: 44”
• Base Size: 4-1/8” x 4-3/4”
• Ram Piston Hole Diameter: 11/16”

Long Hydraulic Ram is designed to be used with corresponding ATD
Figure 1 -Model ATD-7486A nomenclature
2
Release Valve
Oil Filler Plug
(not shown)
Handle Sleeve
Handle
SPECIFICATIONS
Save these instructions. For your safety, read and understand the information contained within.The owner and
operator should have an understanding of this product and safe operating procedures before attempting to use this
product. Instructions and safety information shall be conveyed in the operator’s native language before use of this
product is authorized. Make certain that the operator thoroughlyunderstands the inherent dangers associated with the
use and misuse of the product. If any doubt exists as to the safe and proper use of this product as outlined in this
factory authorized manual, remove from service until which time it is clear.Inspect before each use. Do not use if
broken, bent, cracked or otherwise damaged parts are noted.If the jackhas been or is suspected to have been
subjected to a shock load, discontinue use until checked out by an authorized factory service center.Owners and
operators of this equipment should be aware that the use and subsequent repair of this equipment may require special
training and knowledge.It is recommended that an annual inspection be done by qualified personnel and that any
missing or damaged parts, decals, warning /safety labels or signs be replaced with factory authorized replacement
parts only.Any jack that appears to be damaged in any way, is worn or operated abnormally should be removed from
service immediately until such time as repairs can be made.
PRODUCT DESCRIPTION
ATD Tools’ Tools’ Engine Cranes. Its
intended use is as an aid in the removal and installation of vehicle component parts and assemblies, particularly
vehicle engines andthose vehicle transaxles designed to be removed from above the engine compartment.
DO NOT USE AS AN INDEPENDENT LIFTING DE-
VICE. DO NOT OVERLOAD BEYOND RATED CA-
PACITY. AVOID SHOCK LOADS CAUSED BY RAP-
IDLY OPENING AND CLOSING RELEASE VALVE. DO
NOT OPEN OIL FILLER PLUG UNLESS RAM IS
FULLY LOWERED. MOVE OR DOLLY THE LOAD
WITH CRANE IN LOWEST POSITION ONLY AND
THEN ONLY ON HARD LEVEL SURFACES CAPA-
BLE OF SUSTAINING THE LOAD. ENSURE THAT
ALL MOUNTING HARDWARE IS TIGHT BEFORE
USING. READ AND UNDERSTAND ALL INSTRUC-
TIONS PROVIDED WITH THIS JACK. FAILURE TO
HEED THESE WARNINGS MAY RESULT IN LOSS
OF LOAD, PERSONAL, EVEN FATAL INJURY AS
WELL AS PROPERTY DAMAGE.
WARNING
!
ModelCapacityBase Size (L xW)Min. HeightMax. Height
ATD-7486B 4-1/8” x 4-3/4”
8 Ton 24-13/16” 44"

OPERATION
1. Secure jackto suitable engine crane. Locate and
close release valve by turning lever clockwise firmly.
2. Operate by pumping handle until engine crane hook
reaches desired position.
3. Lower hook by gently turning the release valve lever
counterclockwise, never more than 1/2 turn. The
release valve system is metered, so please be care-
ful when lowering load.
BE SURE ALL TOOLS AND PERSONNEL ARE CLEAR
BEFORE LOWERING LOAD. DANGEROUS DYNAMIC
SHOCK LOADS ARE CREATED BY QUICKLY OPENING
AND CLOSING THE RELEASE VALVE AS THE LOAD IS
BEING LOWERED. THE RESULTING OVERLOAD MAY
CAUSE HYDRAULIC SYSTEM FAILURE WHICH COULD
CAUSE SEVERE PERSONAL INJURYAND/OR PROPERTY
DAMAGE.
MAINTENANCE
Important: Use onlya good grade hydraulic jack oil.
Avoid mixing different types of fluid and NEVER use
brake fluid, turbine oil, transmission fluid, motor oil or
glycerin. Improper fluid can cause premature failure of
the jack and the potential for sudden and immediate
loss of load.
Adding Oil:
1. With ram fullylowered and pump piston fully de-
pressed, set jack in its upright, level position. Care-
fully remove from crane. Remove oil filler plug.
2. Fill until oil is level with the filler plug hole, re-install oil
filler plug.
Changing Oil:
For best performance and longest life, replace the com-
plete fluid supply at least once per year.
1. With ram fullylowered and pump piston fullyde-
pressed, remove the oil filler plug.
2. Lay the jack on its side and drain the fluid into a
suitable container.
Note: Dispose of hydraulic fluid in accordance
with local regulations.
3. Set jack in its level upright position.
4. Fill with good quality jack oil. We recommend Mobil
DTE 13 or equivalent. Reinstall oil filler plug.
Lubrication
1. A coating of light lubricating oil to pivot points, axles
and hinges will help to prevent rust and assure that
wheels, casters and pump assemblies move freely.
2. Periodically check the pump piston and ram for signs
of rust or corrosion. Clean as needed and wipe with
an oily cloth.
NEVER USE SANDPAPER ORABRASIVE MATERIAL
ON THESE SURFACES!
3. When not in use, store the jack with pump piston and
ram fully retracted.
3
Possible Causes
Jack will not lift load
Jack bleeds off after lift
Will not lift to full extension
Release valve not tightly closed
Overload condition
Fluid level low
Fluid level low
Air trapped in system
Release valve not tightly closed
Overload condition
Hydraulic unit malfunction
Ensure release valve tightly closed
Remedy overload condition
Ensure release valve tightly closed
Remedy overload condition
Contact your supplier
Ensure proper fluid level
Ensure proper fluid level
With ram fully retracted, remove oil filler
plug to let pressurized air escape,
reinstall oil filler plug
TROUBLESHOOTING
Poor lift performance
Jack will not lower after unloadingReservoir overfilled
Linkages binding
Drain fluid to proper level
Clean and lubricate moving parts
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4
Figure 2 -Replacement Parts Illustration for model ATD-7486B
REPLACEMENT PARTS
Not all components of this product are replacement items, but are illustrated as a convenient reference for position in
the assembly sequence. When ordering parts, give model number, part number and description. Call your distributor
for current pricing:
ITEM# ORDERING PART# DESCRIPTION
1PRT7486B-01 OIL FILLERPLUG
2PRT7486B-02RELEASE VALVE
3 PRT7486B-03 PUMPHANDLE
1
3
2

WARRANTY
1 YEAR LIMITED WARRANTY
THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES
PURCHASED FROM: _______________________________________
DATE PURCHASED: ________________________________________
INVOICE/RECEIPT NUMBER: _________________________________________
Your ATD-7486B is warranted for a period of 12 months from the original purchase date.
For a period of one (1) year from your purchase date, ATD Tools Inc. will repair or replace (at its option) without charge, your
ATD product if it was purchased new and the product has failed due to a defect in material or workmanship which you experienced
during normal use of the product. This limited warranty is your exclusive remedy.
To access the benefits of this warranty, contact your supplier, or point of sale directly. You may be advised to return the product
under warranty, freight prepaid, to your supplier for warranty determination.
If this ATD product is altered, abused, misused, modified, or undergoes service by an unauthorized technician, your warranty will
be void. We are not responsible for damage to ornamental designs you place on this ATD product and such ornamentation should
not cover any warnings or instructions or they may void the warranty. This warranty does not cover scratches, superficial dents, and
other abrasions to the paint finish that occur under normal use. It also does not cover normal wear items such as but not limited to
brushes, batteries, drill bits, drill chucks, pads or blades.
Subject to the law in your state:
(1) Your sole and exclusive remedy is repair or replacement of the defective product as described above.
(2) ATD is not liable for any incidental damages, including but not limited to, lost profits and unforeseeable consequences.
(3) The repair and replacement of this product under the express limited warranty described above is your exclusive remedy and is
provided in lieu of all other warranties, express or implied. All other warranties, including implied warranties and warranties of
merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is prohibited, these warranties are limited to
one year from your date of purchase of this product.
Some states’ laws do not allow limited durations on certain implied warranties and some states’ laws do not allow limitations on
incidental or consequential damages. You should consult the law in your state to determine how your rights may vary.
[Affix receipt or invoice here for safe keeping]