ATD Tools ATD-7385W User manual

Specications
t$BQBDJUZ 12-Ton
t.JO)FJHIU wNN
t.BY)FJHIU wNN
t/FU8FJHIU MCTLH
ATD-7385W
12-Ton Shorty Bottle Jack
Owner’s Manual
.BEFJO$IJOBUP"5%5PPMT*OD4QFDJöDBUJPOT
7JTJUVTBUXXXBUEUPPMTDPN
"5%8@SFW@
Features:
t8FMEFEEFTJHOGPSHSFBUFSTUSFOHUIBOEFMJNJOBUFTMFBLT
t$ISPNFQMBUFEQJTUPOBOESBNGPSJODSFBTFESVTUSFTJTUBODFBOEEVSBCJMJUZ
t&YUFOTJPOTDSFXGPSIFJHIUBEKVTUNFOU
t0WFSMPBECZQBTTTBGFUZTZTUFNQSFWFOUTEBNBHFUPKBDL
t.FFUT"4.&1"-%BOE$&TUBOEBSET

5IFTFJOTUSVDUJPOTIBWFCFFOXSJUUFOUPIFMQUIFVTFSNPSFFòFDUJWFMZVTFBOENBJOUBJOUIJTKBDL4PNFPG
UIFJOGPSNBUJPOBQQMZJOHUPDPOTUSVDUJPOJOTUBMMBUJPOPQFSBUJPOJOTQFDUJPOBOENBJOUFOBODFPGIZESBVMJD
KBDLTXBTTFMFDUFEGSPN"/4*#BOE"4.&"/4*1"-%TBGFUZTUBOEBSETGPSKBDLT
Product Description
5IJT"5%)ZESBVMJD#PUUMF+BDLJTEFTJHOFEUPMJGUCVUOPUTVTUBJOSBUFEDBQBDJUZMPBET*UTEFTJHOFEUPCFVTFE
WFSUJDBMMZ"GUFSMJGUJOHMPBETNVTUCFJNNFEJBUFMZTVQQPSUFECZBQQSPQSJBUFNFBOT5IJT"5%)ZESBVMJD#PUUMF
+BDLJTTVJUBCMFGPSVTFJOBOBQQSPQSJBUFMZSBUFEBOEEFTJHOFEWFSUJDBMQPTJUJPOCFODIQSFTTTUSVDUVSFJUJTNOT
SFDPNNFOEFEGPSVTFJOQPTJUJPOJOHDPOTUSVDUJPOUSBJMFSTIPVTFTPSPUIFSCVJMEJOHTUSVDUVSFT
Safety Precautions
WARNING: 'BJMVSFUPIFFEUIFGPMMPXJOHXBSOJOHTDBOSFTVMUJOQFSTPOBMJOKVSZBOEPSFRVJQNFOUEBNBHF
5IFTFXBSOJOHTDBOOPUDPWFSFWFSZTJUVBUJPOTPIBWFTBGFUZGPSFNPTUJOZPVSNJOEXIFOVTJOHUIJTKBDL
t3FBEVOEFSTUBOEBOEGPMMPXUIFPQFSBUJOHJOTUSVDUJPOTBOEUIF"/4*#BOE"4.&1"-%TBGFUZ
TUBOEBSEGPSKBDLT*GUIFPQFSBUPSDBOOPUSFBE&OHMJTIPQFSBUJOHJOTUSVDUJPOTBOETBGFUZQSFDBVUJPOTNVTU
CFSFBEBOEEJTDVTTFEJOUIFPQFSBUPSTOBUJWFMBOHVBHF
t8FBSFZFQSPUFDUJPOUIBUNFFUTUIFSFRVJSFNFOUTPG"/4*;BOE04)"
t*OTQFDUUIFKBDLCFGPSFFBDIVTFEPOPUVTFUIFKBDLJGJUJTEBNBHFEBMUFSFEPSJOQPPSDPOEJUJPO
t5PQSFWFOUUJQQJOHTFUVQUIFKBDLPOBIBSEMFWFMTVSGBDF4FUWFIJDMFQBSLJOHCSBLFBOECMPDLUJSFT
t5IFMPBENVTUOPUFYDFFEUIFSBUFEMJGUJOHDBQBDJUZPGUIFKBDL-JGUPOMZEFBEXFJHIU
t$FOUFSUIFMPBEPOUIFKBDLTBEEMFCFDBVTFPòDFOUFSMPBETDBOEBNBHFTFBMTBOEDBVTFIZESBVMJDGBJMVSF
t6TFUIFKBDLGPSMJGUJOHQVSQPTFPOMZ5IJTKBDLJTEFTJHOFEUP-*'5MPBET/054611035MPBET*NNFEJBUFMZ
TVQQPSUBMJGUFEMPBEXJUIKBDLTUBOET
t4UBZDMFBSPGMJGUFEMPBET
t6TFPOMZBQQSPWFEIZESBVMJDøVJETVDIBT.PCJM%5&.PSFRVJWBMFOU
Operating Instructions
t5PSBJTFUIFKBDLVTFOBSSPXFOEPGKBDLIBOEMFUPUJHIUFOSFMFBTFWBMWFDMPDLXJTF$8*OTFSUIBOEMFJOUP
TPDLFUBOEPQFSBUFQVNQ
t5PMPXFSUIFKBDLSLOWLYPQFOUIFSFMFBTFWBMWFLOPCCZUVSOJOHJUDPVOUFSDMPDLXJTF$$8
Preventive Maintenance
Important:%JSUJTUIFHSFBUFTUTJOHMFDBVTFPGGBJMVSFJOIZESBVMJDVOJUT,FFQUIFKBDLDMFBOBOEXFMM
MVCSJDBUFEUPQSFWFOUGPSFJHONBUUFSGSPNFOUFSJOHUIFTZTUFN*GUIFKBDLIBTCFFOFYQPTFEUPSBJO
TOPXPSHSJUJUNVTUCFDMFBOFECFGPSFJUJTVTFE
8IFOUIFKBDLJTOPUJOVTFLFFQUIFQJTUPOGVMMZSFUSBDUFE4UPSFUIFKBDLPOJUTCBTFBOEJOBXFMMQSPUFDUFE
BSFBXIFSFJUXJMMOPUCFFYQPTFEUPDPSSPTJWFWBQPSTBCSBTJWFEVTUPSBOZPUIFSIBSNGVMFMFNFOUT
.BJOUBJOUIFPJMMFWFMBUUIFCPUUPNPGUIFöMMFSQMVHIPMF*GJUJTOFDFTTBSZUPBEEPJMSFNPWFUIFöMMFSQMVH
BOEöMMUIFSFTFSWPJSXJUI.PCJM%5&.PSFRVJWBMFOU
7JTVBMMZJOTQFDUUIFKBDLCFGPSFFBDIVTF5BLFDPSSFDUJWFBDUJPOJGBOZPGUIFGPMMPXJOHQSPCMFNTBSFGPVOE

a.$SBDLFEPSEBNBHFEIPVTJOH
b. &YDFTTJWFXFBSCFOEJOHPSPUIFSEBNBHF
c. -FBLJOHIZESBVMJDøVJE
d. 4DPSFEPSEBNBHFEQJTUPOSPE
e.*ODPSSFDUMZGVODUJPOJOHTXJWFMIFBETPSBEKVTUJOHTDSFX
f. -PPTFIBSEXBSF
g..PEJöFEPSBMUFSFEFRVJQNFOU

Maintenance
Important: 6TFPOMZBHPPEHSBEFIZESBVMJDKBDLPJM"WPJENJYJOHEJòFSFOUUZQFTPGøVJEBOENEVERVTFCSBLF
øVJEUVSCJOFPJMUSBOTNJTTJPOøVJENPUPSPJMPSHMZDFSJO*NQSPQFSøVJEDBODBVTFGBJMVSFPGUIFKBDLBOEUIF
QPUFOUJBMGPSTVEEFOBOEJNNFEJBUFMPTTPGMPBE8FSFDPNNFOE.PCJM%5&.PSFRVJWBMFOU
Adding oil
8JUITBEEMFGVMMZMPXFSFEBOEQVNQQJTUPOGVMMZEFQSFTTFETFUKBDLJOJUTVQSJHIUMFWFMQPTJUJPO3FNPWFPJM
öMMFSQMVH
'JMMVOUJMPJMJTMFWFMXJUIUIFöMMFSTDSFXIPMFSFJOTUBMMPJMöMMFSQMVH
Changing oil
'PSCFTUQFSGPSNBODFBOEMPOHFTUMJGFSFQMBDFUIFDPNQMFUFøVJETVQQMZBUMFBTUPODFQFSZFBS
8JUITBEEMFGVMMZMPXFSFESFNPWFUIFPJMöMMFSTDSFX
-BZUIFKBDLPOJUTTJEFBOEESBJOUIFøVJEJOUPBTVJUBCMFDPOUBJOFS
Note: %JTQPTFPGIZESBVMJDøVJEJOBDDPSEBODFXJUIMPDBMSFHVMBUJPOT
4FUKBDLJOJUTVQSJHIUMFWFMQPTJUJPO'JMMVOUJMPJMJTMFWFMXJUIUIFöMMFSTDSFXIPMFSFJOTUBMMPJMöMMFSTDSFX
Lubrication
"QFSJPEJDDPBUJOHPGMJHIUMVCSJDBUJOHPJMUPQJWPUQPJOUTBOEIJOHFTXJMMIFMQUPQSFWFOUSVTUBOEBTTVSFUIBU
QVNQBTTFNCMJFTNPWFGSFFMZ
Cleaning
1FSJPEJDBMMZDIFDLUIFQVNQQJTUPOBOESBNGPSTJHOTPGSVTUPSDPSSPTJPO$MFBOBTOFFEFEBOEXJQFXJUIBOPJMZ
DMPUINote:/FWFSVTFTBOEQBQFSPSBCSBTJWFNBUFSJBMPOUIFTFTVSGBDFT
Troubleshooting
Possible Causes Corrective Action
Jack will not lift load
Jack bleeds off after lift
Will not lift to full
extension
Release valve not tightly
closed
Fluid level low
Fluid level low
Air trapped in system
Hydraulic unit malfunction
Release valve not tightly closed
Ensure release valve tightly
closed
Ensure release valve tightly closed
Contact your supplier for service or
warranty information.
Ensure proper fluid level
Ensure proper fluid level
With ram fully retracted,
remove oil filler screw to let
pressurized air escape, then
reinstall oil filler screw
Poor lift performance
Jack will not lower
after unloading Reservoir overfilled Drain fluid to proper level
Symptom

ITEM# ORDERING PART# DESCRIPTION ITEM# ORDERING PART# DESCRIPTION
1n/a BASE 16 n/a RETAINER
2n/a STEEL BALL 17 PRT7385W-01 *O-RING
3PRT7385W-01 *O-RING 18 n/a GASKET
4n/a RELEASE VALVE ASSEMBLY 19 PRT7380W-03 *OIL PLUG
5n/a STEEL BALL 20 n/a PIN
6n/a BALL VALVE SEAT 21 n/a LINK PIN
7n/a SAFETY VALVE SPRING 22 n/a PUMP CORE PIN
8n/a SCREW 23 PRT7385W-01 *Y-RING
9PRT7385W-01 *SEAL RING 24 PRT7385W-01 *NYLON GASKET
10 n/a SCREW 25 PRT7385W-01 *O-RING
11 n/a STEEL BALL 26 n/a PUMP CORE
12 n/a BALL STOP HOLDER 27 n/a HANDLE SOCKET
13 PRT7385W-01 *O-RING 28
14 PRT7385W-01 *WASHER 29
15 n/a PISTON ROD 30 n/a CAP
Seal kit contains all items marked with an asterisk (*)
Not all components of the jack are replacement items, but are illustrated as a convenient reference of parts locaƟon.
Call your distributor for current pricing. When ordering parts, give part number and parts descripƟon.
PRT7384W-02 HANDLE ASSEMBLY
ATD-7385W
*
*
*
*
*
*
*
*
*

WARRANTY
1 YEAR LIMITED WARRANTY
THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES
PURCHASED FROM: _______________________________________
DATE PURCHASED: ________________________________________
INVOICE/RECEIPT NUMBER: _________________________________________
Your ATD-7385W is warranted for a period of 12 months from the original purchase date.
For a period of one (1) year from your purchase date, ATD Tools Inc. will repair or replace (at its option) without charge, your
ATD product if it was purchased new and the product has failed due to a defect in material or workmanship which you experienced
during normal use of the product. This limited warranty is your exclusive remedy.
To access the benefits of this warranty, contact your supplier, or point of sale directly. You may be advised to return the product
under warranty, freight prepaid, to your supplier for warranty determination.
If this ATD product is altered, abused, misused, modified, or undergoes service by an unauthorized technician, your warranty will
be void. We are not responsible for damage to ornamental designs you place on this ATD product and such ornamentation should
not cover any warnings or instructions or they may void the warranty. This warranty does not cover scratches, superficial dents, and
other abrasions to the paint finish that occur under normal use. It also does not cover normal wear items such as but not limited to
brushes, batteries, drill bits, drill chucks, pads or blades.
Subject to the law in your state:
(1) Your sole and exclusive remedy is repair or replacement of the defective product as described above.
(2) ATD is not liable for any incidental damages, including but not limited to, lost profits and unforeseeable consequences.
(3) The repair and replacement of this product under the express limited warranty described above is your exclusive remedy and is
provided in lieu of all other warranties, express or implied. All other warranties, including implied warranties and warranties of
merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is prohibited, these warranties are limited to
one year from your date of purchase of this product.
Some states’ laws do not allow limited durations on certain implied warranties and some states’ laws do not allow limitations on
incidental or consequential damages. You should consult the law in your state to determine how your rights may vary.
[Affix receipt or invoice here for safe keeping]