ATEK MAKINA KONIG JUNIOR S User manual

1
INSTRUCTIONS BOOKLET
RIM PRESS
KÖNİG JUNIOR S
English

2
The Machines which are produced By ATEK MAKINA are under warranty against defects
of the material and production for one (1) Year from date of it is sold.
Our Company ATEK MAKINA is not responsible for the damages or defects due to
damages occured by faulty used and out of purpose of use.
If the Defects and damages are occured during the warranty, After making analysis by
technical staff, If the Material and production fault is found, the damaged parts will be
replaced with new one
Warranty covers all parts of the machine during the warranty.
ATTENTION: you have to put thermic switch which is suitable to motor ampere on your
electric wiring to make Electric motor under warranty otherwise in case of any defect
the Electric Motor will not be under warranty.
Do Make Maintanence of the machine periodicly, monthly, yearly, The defects,
damages which are caused by not making maintanence will not be undur warranty.
Sale Date :
Seller Company;

3
IMPORTANT NOTICE
-The presents instructions booklet is an integral part of the product. Carefully study the warnings and instructions contained in it. This
information is important for safe use and maintenance.
-Conserve this booklet carefully for further consultation.
THIS MACHINE
Is a rim pres to repair defective rims.
The machine has been designed to operate within the limits described in this booklet and in accordance with the manifacturers
instructions.
The machine must be used only for the functions for which it was expressly designed. Any other use is considered wrong and
therefore unacceptable.
The manifacturers cannot be held responsible for eventual damage casued by improper , erroneous or unacceptable use.
IMPORTANT
This machine may be operated only by suitably trained personnel. Any work on the electrical , hydraulic systems must be conducted
only by professionally qualified personnel.
10 years in the life of the machine.
TECHNICAL CHARACTERISTICS
T E C H N IC A L D A T A
HEİGHT
1614 mm
LENGTH
1235 mm
WIDHT
430 mm
RIM
10” – 24”
NET WEIGHT
165 kg
NOISE LEVEL
75 db
HYDRAULIC UNIT ENGINE
0.55 kw –1400 rpm
3 Phases –Single phase
230 –400 V
ATEK MAKİNA Service & Garage Equipments
Hastane Mah. Hadımköy-İstanbul Cad. No:54 34555 Hadımköy - İST/TR
Tel : [phone] Head Office Tel/Fax : [phone]
http // www.atekmakina.com e-mail: [e-mail]

4
WARNING
THIS MANUAL HAS BEEN PREPARED FOR WORKSHOP PERSONNEL EXPERT IN THE USE OF THE MACHINE
(OPERATOR) AND TECHNICIANS RESPONSIBLE FOR ROUTINE MAINTENANCE (MAINTENANCE FITTER);
READ THE MANUAL BEFORE CARRYING OUT ANY OPERATION WITH THE RIM REPAIR AND/OR PACKING . THIS
MANUAL CONTAINS IMPORTANT INFORMATION REGARDING :
-RIM REPAIR MACHINES SAFETY
-THE PERSONNEL SAFETY OF OPERATORS AND MAINTENANCE WORKERS
THE MANUAL IS AN INTEGRAL PART OF THE RIM REPAIR, WHICH IT SHOULD ALWAYS ACCOMPANY EVEN IF THE UNIT
IS SOLD.
THE MANUAL MUST BE KEPT IN PROXIMITY OF THE RIM REPAIR, IN AN EASILY ACCESSIBLE PLACE.
THE OPERATOR AND MAINTENANCE STAFF MUST BE ABLE TO LOCATE AND CONSULT THE MANUAL QUICKLY
AND AT ANY TIME.
LIFTING, TRANSPORT , UNPACKING , ASSEMBLY , STARTING UP , INITIAL ADJUSTMENT AND TESTING ,
EXTRAORDINARY MAINTENANCE , REPAIR , OVERHAULS, TRANSPORT AND DISMANTLING OF THE RIM REPAIR
MACHINE MUST BE PERFORMED BY SPECIALISED PERSONNEL FROM THE LICENSED DEALER OR A SERVICE
CENTRE AUTHORISED BY THE MANUFACTURER .
THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR INJURY TO PERSONS OR DAMAGE TO VEHICLES OR
OBJECTS WHEN ANY OF THE ABOVE MENTIONED OPERATIONS HAS BEEN PERFORMED BY UNAUTHORISED
PERSONNEL OR WHEN THE RIM REPAIR HAS BEEN SUBJECT TO IMPROPER USE.
THIS MANUAL INDICATES ONLY THE OPERATIVE AND SAFETY ASPECTS THAT MAY PROVE USEFUL TO THE
OPERATOR AND MAINTENANCE WORKER, IN BETTER UNDERSTANDING THE STRUCTURE AND OPERATION OF THE
RIM REPAIR AND FOR BEST USE OF THE SAME.
IN ORDER TO UNDERSTAND THE TERMINOLOGY USED IN THIS MANUAL, THE OPERATOR MUST HAVE SPECIFIC
EXPERIENCE IN WORKSHOP, SERVICE, MAINTENANCE AND REPAIR ACTIVITIES.
ALL PACKING,LIFTING , HANDLING , TRANSPORT AND UNPACKING OPERATIONS ARE TO BE PERFORMED
EXCLUSIVELY BY EXPERT PERSONNEL WITH KNOWLEDGE OF THE RIM PRES AND THE CONTENTS OF THIS MANUAL.
PACKING
LIFTING AND HANDLING
THE PALLETS MUST BE MOVED WITH A LIFT TRUCK.THE EQUIPMENT CHOSEN MUST BE SUITABLE FOR SAFE LIFTING
AND MOVING, BEARING IN MIND THE DIMENSIONS , WEIGHT , BARYCENTRE , JUSTS AND FRAGILE PARTS NOT TO BE
DAMAGED.
STORAGE
PACKED MACHINERY MUST ALWAYS BE KEPT IN A COVERED , PROTECTED PLACE AT A TEMPERATURE BETWEEN –10
C TO +40 C AND MUST NOT BE EXPOSED TO DIRECT SUNLIGHT.
PACKAGES STACKING
THE TYPE OF PACKING ALLOWS THE POSSIBILITY OF STACKING UP TO 2 PACKAGES, PROVIDED THEY ARE
RESTRAINED TO PREVENT FALLING.
UP TO 2 PALLETS MAY BE STACKED ONE UPON THE OTHER ON LORRIES OR IN CONTAINERS IF PROPERLY
POSITIONED AND PROVIDED THEY ARE RESTRAINED TO PREVENT FALLING.
OPENING CRATES
WHEN THE CRATES ARRIVE, CHECK THAT THE MACHINE HAS NOT BEEN DAMAGED DURING TRANSPORT AND THAT
ALL THE LISTED PARTS ARE PRESENT. THE CRATES MUST BE OPENED USING ALL POSSIBLE PRECAUTIONARY
MEASURES TO AVOID DAMAGING THE MACHINE OR ITS PARTS. MAKE SURE THAT PARTS DO NOT FALL FROM THE
CRATE DURING OPENING.
DISPOSAL OF CRATES
THE WOOD OF THE PALLETS AND THE STRECH FILM MAY BE RE-USED.
INTRODUCTION
PACKING , TRANSPORT , STORAGE
CONSERVING THE MANUAL
THE RIM REPAIR MACHINE IS SENT ON PALLETS, COVERED WITH STRECH FILM
WEIGHING APPROXIMATELY 190 KG

5
1. Clean the muds and the balance weights from the rim
ANALYSING THE DEFECTIVE AREA
2. Locate the defective area by using gauge and sign it.
4. Choose a suitable support and repair it by using the pres.
RIM REPAIRING POSITIONS
OPERATION
2. Choose a suitable sized
connecting flansh for the rim.
3. Tight the connecting flansh and fasten
to the suitable canals on the flansh.
1. Rotate the flansh
3. ***TIGHT THE NUTS TO START THE REPAIRING
PROCEDURE

6
SOME EXAMPLES OF THE REPAIR
If the defect is on the front surface to
the outer side of the rim
If the defect is from inner to the outer
side of the rim
If the defect is from outer to the inner
side of the rim.
OPERATION

7
To gurantee the efficiency of the machine and for its correct functioning is essential to carry out routine cleaning and
maintenance.
Routine maintenance must be carried out by the user according to the maker’s instruction.
Before starting any cleaning or maintenance switch off the main switch and remove the mains plug from socket.
EVERY DAY...
Clean and grease the flansh.
EVERY MONTH...
Check the oil level of the hydraulic system.
EVERY 6 MONTHS...
Grease the bearings.Make a general check.
EVERY YEAR...
General Check:Visual inspection of all structural parts and mechanisms to qurantee that there are no problems or
anomailes.
Electric Plant:Skilled electricians should test the electric plant.
The machine is provided without oil in the hyraulic unit.Put some oil till the level to the hydraulic unit
from the oil can that you can find in your accessories box provided with your machine.
Use only SHELL TELLUS 46 in the hydraulic unit
Run the machine idle for 10 minutes during the winter months. Start work later please.
THE MACHINE IS GURANTEED (1 YEAR) ;
IN ALL CASES CONTACT THE ASSISTANCE SERVICE OF HATCO. FOR PROMPT ASSISTANCE IT IS
IMPORTANT AT THE TIME OF THE CALL TO SPECIFY THE MACHINE MODEL, THE PRODUCTION NO.
(FOUND ON THE REGISTRATION PLATE) AND TYPE OF MALFUNCTION.
***THE MOTORS ARE NOT UNDER WARRANTY.
WHEN REPLACING PARTS AND MAKING REPAIRS COMPLY WITH ALL THE SAFETY PRECAUTIONS.
TO ORDER SPARE PARTS:
INDICATE THE SERIAL NUMBER OF THE MACHINE AND THE YEAR BUILT.
INDICATE THE CODE OF THE PIECE REQUESTED.
INDICATE THE QUANTITIY REQUIRED.
ROUTINE MAINTENANCE
THERE IS NO OIL IN THE HYDRAULIC UNIT
WARNING
ANY WORK ON THE ELECTRICAL, HYDRAULIC AND PNEUMATIC SYSTEMS MUST BE CARRIED
OUT ONLY BY PROFESSIONALLY QUALIFIED PERSONNEL.
TECHNICAL ASSISTANCE AND SPARE PARTS
WARNINGS
USE ONLY ORIGINAL PARTS OF THIS MACHINE
THE MANUFACTURER TAKES NO RESPONSIBILITY OF THE NONORIGINAL PARTS

8
MACHINE ASSEMBLY AND SET UP
When you open the case of the machıne check the machıne ıs there any damage or mıssıng parts
because of the transport.
take care of the naıl, wıre and stampıng materıal on the package when you dısassemblıng the packıng.

9
ELECTRIC DIAGRAM

10
DEMONTAGE PLAN
14S 01 000
01 0112 08
01 0113 010
01 0112 08 01 0195 04
01 0060 010 01 0073 070
01 0062 025
01 0200 05 01 0198 16
01 0115 008
14S 03 001
01 0016 1800
01 0112 05
01 0060 010
01 0131 3-8
01 0014 20
01 0014 21
01 0157 02
01 0146 24A
01 0146 24C
01 0111 006 01 0061 020
01 0146 24
01 0122 010
01 0072 016
01 0014 23C
01 0014 79
14S 03 002
01 0271 01 01 0135 1-2P
15 25 000
01 0111 006
01 0014 23C
01 0145 12
01 0131 3-8
01 0014 20A
26 06 003
14S 00 001
14S 03 000
01 0149 02 (3-8)
01 0137 1-2
15 19 000
01 0111 006
01 0014 65
01 0072 020
14S 00 003

11
15 39 000
01 0024 041-1.80
01 0115 010
01 0112 10
14S 05 000
26 10 001
01 0139 080
01 0114 23
14S 00 002
14S 04 002
01 0024 040-2
33 04 003
01 0027 005
01 0052 09
01 0063 025
15 29 001
15 29 001
14S 06 000
( 1 - 12 )
01 0024 014-3
14S 04 001
15 29 004
01 0047 03
15 14 001
01 0022 060-044
01 0072 010
15 15 001
15 13 001
14S 02 001 01 0024 062-3
15 14 004
15 14 003
01 0024 062-3
01 0024 035-3
01 0075 030
15 08 001
01 0074 035
01 0115 001
26 10 001
26 10 000
14S 02 002
01 0064 080-1,5
01 0014 112
14S 02 003

12
SPARE PARTS LIST FOR JUNIOR
NO
COD NUMBER
DESCRIPTION
01
01 0047 03
Allen Head Set
02
15 29 000
Support Set With Miles Complete
03
15 29 001a
Angular Supports
04
15 29 001b
Angular Supports
05
15 29 001c
Sguare Supports
06
15 29 001d
Sguare Supports
07
15 29 001e
Gradual Supports
08
15 29 001f
Gradual Supports
09
15 29 001g
Cutter Type Supports
10
15 29 001h
Cutter Type Supports
11
15 29 001j
Cutter Type Supports
12
15 29 001k
Cutter Type Supports
13
15 29 004a
Supports Miles
14
15 29 004b
Supports Miles
15
15 29 004c
Supports Miles
16
15 29 004d
Supports Miles
17
01 0145 12
Hydraulic Pump
18
15 08 001
Rim Connect Flash
19
15 13 001
Hydraulic Cylinder Supports Pin Set.
20
14S 04 002
Hydraulic Cylinder Up Support.
21
14S 04 001
Hydraulic Cylinder Down Support.
22
01 0157 02
Hydraulic Control Valve.
23
15 14 000
Hydraulic Cylinder Complete
24
15 14 004
Hydraulic Cylinder Nut.
25
15 14 001
Hydraulic Cylinder
26
15 14 003
Hydraulic Cylinder Piston
27
01 0022 060 –044
Hydraulic Compackt Set.
28
01 0021 35 –46,3 –10
Wipper
29
01 0024 035*3
O –ring ( 35*3 )
30
01 0024 062*3
O –ring ( 62*3 )
31
01 0064 080-1,5
Rim Connect Screws
32
01 0115 001
Rim Connect Nuts
33
01 0014 20
Record 3/8”–1/4"
34
01 0131 3-8
Copper Flake 3/8
35
01 0016 1800
Hydraulic Hose
36
14S 00 001
Depot Resource Sheet
37
01 0115 010
Nut
38
01 0115 08
Nut
39
01 0062 025
Bolt
40
01 0072 020
Bolt
41
01 0061 016
Bolt
42
01 0200 05
Switch
43
01 0113 010
Bolt M4x10
44
01 0117 008
Nut
45
01 0112 08
Washer
46
01 0198 16
Record (Plastic)
47
01 0063 025
Bolt
48
01 0112 10
Washer
49
15 15 000
Piston Pendent
50
01 0052 09
Baserotor To Stop Screw
51
15 22 001
Washers Centering
52
01 0074 035
Bolt
53
01 0139 080
Segment
54
14S 02 002
Spındle Of A Ladle
55
14S 03 000
Hydraulıc Unıt Group
56
01 0157 02
Hydraulic Control Valve
57
01 0014 21
Record Rotating Crank 3/8”
58
15 19 000
Oil tank
59
15 25 000
Up Cover Of Oil Tank
60
01 0137 1-2
Level gauge
61
01 0135 1-2P
Stopper
62
01 0014 20
Record 3/8”
63
01 0072 016
Bolt
64
01 0014 112
Record 3/8”–1/4"
65
01 0149 02 (3-8)
Hydraulic Oil Filter
66
26 06 003
Pump Output Pipe
67
01 0271 01
Hydraulıc Unıt Engine
68
01 0111 006
Washer
69
01 0072 020
Bolt
70
01 0061 020
Bolt
71
01 0014 23
Nipple
72
15 32 004
Hydraulic Pump Clutch.
73
14S 03 002
Depot Return Pipe
74
14S 03 001
Pump Branch Connection Pipe
75
14S 02 001
Top Group
76
14S 01 000
Low Group
77
14S 00 002
Gauge Connection Pipe
78
01 0114 23
Knob M8

13
SPARE PARTS LIST FOR JUNIOR
NO
COD NUMBER
DESCRIPTION
79
14S 05 000
Magnetic gauge stick
80
14S 05 002
Stick connection plastic
81
01 0008 63
Spiral hose
82
26 10 001
Center flange
83
14S 00 003
Bush break
84
01 0024 040-2
O-ring
85
14S 02 003
Bearing Washer
86
26 10 054.0
Rim to center washer –54
26 10 056.5
Rim to center washer –56,5
26 10 057.0
Rim to center washer –57
26 10 058.0
Rim to center washer –58
26 10 059.5
Rim to center washer –59,5
26 10 060.1
Rim to center washer –60,1
26 10 063.3
Rim to center washer –63,3
26 10 064.0
Rim to center washer –64
26 10 065.0
Rim to center washer –65
26 10 066.6
Rim to center washer –66,6
26 10 072.0
Rim to center washer –72
26 10 072.5
Rim to center washer –72,5