ATEK MAKINA POLISH-CLN User manual

1
FULL AUTOMATIC RIM POLISHING
AND CLEANING MACHINE
POLISH-CLN
INSTRUCTIONS BOOKLET
English

2
A T T E N T I O N
Please read this document carefully.
The information which given this document is necessity for safely working and maintenance.
Please keep this document for the possible further problems.
SIZE :
Height .............................................................................1850 mm
Width ……......................................................................1620 mm
Length ........................................................................... 1670 mm
E L E C T R I C M O T O R
P O W E R
P O W E R
P O W E R
P O W E R
0,75 kw
1,1 kw
0,75 kw
1,1 kw
0,75 kw
1,1 kw
0,75 kw
1,1 kw
REVOLUTION
REVOLUTION
REVOLUTION
VOLUME RANK
VOLUME RANK
Net Weight..................................................................390 Kg
Rim Size ................................................................. 12‖–28‖
Rim Holding Flange.................................................... Pneumatic
Cradle and Support Group ……………………………. Hydrolic
Maximum Working Pressure....................................... 8 bar
INDEX
page
1. General Informations, Index .................................................... 2
2. Technical Characteristics ........................................................ 2
3. Machine Parts ........................................................................ 3
4. Importants Warnings, Safety .……........................................... 4-5
5. Operations and Usage........................................................... 6-7
6. Electricity Diagram.................................................................. 8-9
7. Packing, Transport, Stocking …………………………………. 10
8. Assembly of the Machine and Setup ..................................... 10
9. Maintenance ….……............................................................ 11
10. Oiling Periods and Guarantee ............................................... 12
11. Standard Accessories and Supplies ………………………. 13-14-15
TECHNICAL CHARACTERISTICS
ATEK MAKİNA Service & Garage Equipments
Turgut Özal Cad Hastane Mah. No:27 34880 Hadımköy - İST/TR
Tel : [phone] Head Office Tel/Fax : [phone]
http // www.atekmakina.com e-mail: [e-mail]
THIS MACHINE
Is designed for automatic tire changing operation. Please use only for this aim. Using for other works is wrong using and we have
any responsibility for wrong usinig and their results.
IMPORTANT NOTICE
THIS MACHINE MUST BEEN USE BY THE EDUCATED PERSONAL ONLY.

3
PARTS OF THE MACHINE
CRADLE AND SUPPORT GROUP
During the Rim Polishing It provides to touch the
brush easily whole surface of the rim.
MIRROR
It provides you to fix the
12‖-28‖ Rims easily via
tightening by help of
outside&inside clamping
arms and pedals
RIM POLISHING GROUP
During the Rim Polishing After connecting
suitable brush to required parts you can
continue the operation easily
COMMAND GROUP
During the Operation İt makes
you direct the machine.
DUST VACUUM FILTER
When you connect the the hose of the
vacuum to The part (which is shown in the
figure) , During the operation When you start
the vacuum , you willl not see dust on the
machine and around the machine
.
PEDAL SİSTEMİ
Jant sıkma işlemini yaparken aynayı açıp
kapatmanızı sağlar.
PEDAL GROUP
Hydraulic Power unit was fixed on the main
body by connecting screw .It works
suitably to well known standart hydraulic
princibles ,It provides all movements of
units of the machine ,It pumps the hydraulic
oil to hydraulic cylinder. It consists of
Hydraulic Pump mechanism &Electric Motor
(it takes its power from it)
BALANCER GROUP
During the Rim Tightening
operation It provides the rim to
center the mirror easily and
makes clamps clutch the rim
easily.
HORIZONTAL CRADLE GROUP (PNEUMATIC)
During the operation It provides the brush to go
forward and back

4
-5-
WARNİNG
This instructions booklet has been prepared for the service stuffs and personal whom doing periodical maintenance.
This instructions booklet contains important information about ;
SERVICE STUFFS SAFETY
MACHINE LIFE
For the reason please save this handbook with machine.
TAKE CARE
THAT THE
VOLTAGE OF
THE NETWORK
OF THE
ELECTRICITY.
IT MUST BE
SAME
VOLTAGE
VALUE
INDICATED ON
THE MACHINE
LABEL.
Read the manual absolutely
before the operating the
machine.
Don’t use your machine
without glasses and
gloves.
ATTENTION
When you have to open the Electric panel , Make sure that you stop connection of
electric network.
When you are making operation on the rim ,
Do not put your hands between Brush and
Rim
The operating pressure value
is max. 8 bar.
IMPORTANT NOTICES
SAFETY WARNINGS
While the Machine is working , Do not put your
hands on moving parts.
ŞARTLANDIRICISIZ
ÇALIŞTIRMAYINIZ
ÇALIŞMA BASINCI : MAX 8 BAR
DİKKAT

5
SAFETY WARNINGS
- Take care that the voltage of the network of electrıcıty. ıt must be same voltage value ındıcated on the machıne
label.
- Have an electrıcıty tachnıcıan ınstall the thermal swıtch before the electrıc socket accordıng to the type of the
electrıc motor on the machıne.
- Read the manual absolutely before the operatıng the machıne.
- Don’t hold the hexagonal shaft of your machıne.
- Don’t use your machıne wıthout glasses and gloves.
- Don’t permıt the use your machıne by the uneducated personal.
- Keep far your hands when machıne ıs workıng.
- Make sure that do not open the Electric panel cover ; It can cause accident and it can spoil the machine settings
because There is High Voltage and moving mechanical parts in the machine If it is urgent , Do call Technical
service
- During the Rim Polishing Do not put your hands Between Rim and Brush
- While making operation on the mirror , Do not put your hands between Rim Clamping Arm and the Rim
- While you are working on the flange don’t put your hands between the dismantling foot and rim.
- While you are dismantling the tyres, don’t insert your hand between the dismantling foot and rim.
- While you are working with the machine, if you heard any abnormal noise, please call the technical service.
- Protect the electric connection of the machine from physical and chemical damages. don’t pass upper the cable
with any vehicle like forklift or tyred jack.
- Don’t use the damaged cable because of any reason. change the cable immediately.
- Please keep your machine clean continuously.
- When you clean or maintain the machine don’t use the pressured air, water, conductive or semi-conductive
cleaning materials. protect your machine from moisture and don’t run the machine when the machine wet.
- Your machine was designed for tyre changing. don’t use for the machine for the other purposes and don’t use the
machine with other equipments except the supplied wıth the machine.
- Don’t change the factory settings and don’t use non-original parts.

6
OPERATIONS AND USAGE
1 –FASTENING RIM
—Do place the Rim on the
centering Balancer of the Mirror
—Press on the Rim tightening
Pedal which is showed with ―OK‖ to
make stable the rim
2 –BRUSH FASTENING
-Choose suitable brush which will be used on
the rim and fasten it to suitable parts.
3 –HORIZONTAL CRADLE BEARING
LINING
—Do push the joy stick which is showed on the
figure to the right and left to make move
Horizontal Cradle Bearing lining to down and up
4 –GAP SUPPORT MOVEMENT
—Do push the joy stick which is showed on the
figure to Down and up to make the movement of
opening &closing of Gap Support Group
5 –VERTICAL CRADLE BODY GROUP
—Do Push the joy stick which is showed on the figure to down
and up to make move Vertical Cradle Body to down and up.
6 –MAIN SUPPORT BODY
—Do push the joy stick which is showed on the
figure to the right and left to make turning of
movement of Support body

7
7 –HORIZONTAL CRADLE GROUP
—Do Move the joy stick forward and back which is
showed on the figure to make move Horizontal
Cradle Group forward and back.
STOP
AB
STOP
8 –MIRROR ROTATION
—If you require to make the rotation of the mirror manual ,;Do turn
the button with latch which is showed on the figure(A) to the
direction where you require to turn the mirror
—If you require to make this rotation automatically at clockwise ;Do
press the button which is showed on figure(B), If you require to stop
it , do press on other side of the button .
STOP
12
9 –ROTATION OF THE BRUSH
—Do Press Button No(1) which is showed on figure
to rotate the brush , Do Press Button No(2) which is
showed on the figure to stop the brush .

8
5
4
3
2
1
32 333028 29 31 34
4
3A
V
U
816 3 1311
W
14
L2
25
L1 L3
21
0
321
27262524222120181715 16 19
1211910 13
7
6
5
4814 23
1 2 3
-
+
380 V
24 V
1- HYDROLIC
2- POLISH 4- MOTION RIGHT 5- MOTION LEFT
3- PERMANENT MOVEMENT
VALVE
POLISH
ENGINE
ELEKTRICAL PLAN

9
Y- Y+
X+
A1+A1-
X-Z+Z-
A2+A2-
23
32
23
33
21
28
30
22
21
29
31
22
19
24
20
26
19
25
20
27
12
21 3 4 567810911 21
17
1413 1615 1918 20 2322 24 25 26 27 28 29 30 31 32 33 34
MOTION
START/STOP MOTION RIGHT/LEFT POLISH START/STOP
HYDROLIC
ENGINE MOTION ENGINE
EMER
STOP

10
When you unpack the machine , please do
check If the machine has got damaged or not
during the transportation and please check If
there is missing parts and equipment or not .
During the unpacking Please pay attention to
such as cutting materials Nail, Fiber, etc ….
NOTE:
-Do connect the suitable plug , The plug is should be three phase and it should be
containing 4 connection and these are 3 phase + 1 neuter line
-After completing Electric line , The machine will be ready for using
While the Machine is working or not working , Except the operator no
one should not be close to the machine more than 1,5 meter distance
and There should be at least 1,5 meter working area around the
machine to provide the operator work comfortably.
MACHINE ASSEMBLY AND SET UP
1.5 M
1.5 M
1.5 M 1.5 M
There is no responsibility of the manufacturer because of the accident and damage, which is happened the
assembly without dont’t read the manual.
PACKING
These machınes has packed wıth the wooden cases on the pallet.
LIFTING AND CARRYING
The machınes must carry wıth the forklıft or other sımılar carrıer.
STORAGE
Please storage the machıne on the covered area between –10ºC and +40º temperature. Please keep the
packıng from the dırect sun lıghts and wet.
STOWAGE
You can put only one machıne upon the other machıne.
PACKING, TRANSPORT AND STORAGE

11
MACHINES HAVE 1 YEARS GUARANTEED.
PLEASE CONTACT WITH YOUR DEALER FOR THE PROBLEMS AND WHEN YOU NEED A SERVICE.
***OUR GUARANTEE DOESN’T CONTAIN ELECTRIC MOTOR.
FOR SPARE PARTS ORDER :
PLEASE INFORM THE SERIAL NUMBER OF THE MACHINE AND MANUFACTURING YEAR.
PLEASE INFORM THE PART CODE.
PLEASE INFORM THE QUANTITIES.
YEARLY
1) Check the daıly, weekly, monthly and 6 monthly maıntenance are done.
2) Are there any ubnormal noıses comıng from the machıne.
3) Are there any ubnormal noıses comıng from the engıne.
4) Are there any ubnormal noıses from the machıne when the machıne ıs not workıng but plugged.
5) Is there any heatıng ın the cables.
6) Is there any ubnormalıtyın the engıne durıng the operatıon.
If any answers of these guestıons are yes call the technıcal servıce ımmedıateley do not try to solve the problems by
yourself.
GUARANTEE
ATTENTION
PLEASE DON’T TRY TO REPAIR IF THE PERSONAL IS NOT OUR REGISTERED SERVICE MAN.
MAINTENANCE
DAILY
1) Check the cable of the machıne before the runnıng.
2) Check the machıne ıf the machıne ıs clean and maıntenance ıs completed.
3) Check the pneumatıc cylınder agaınst the aır leakage.
4) Do check If there is oil leakage or not in Hydraulic cylinder and oil tank.
WEEKLY
1) Check ıf the daıly maıntenance ıs done systematıcally.
2) Check ıf there ıs any aır leakage on the cylınderof the bead lıftıng.
3) Check the adjustment of the bead lıftıng.
4) Check ıf there ıs any damage on the bead lıftıng arm.
5) Check ıf there ıs any problem on the swıtches and connectıon of the machıne.
6) Check ıf there ıs any leakage on the aır dıstrıbutıng system.
7) Check the aır valves and hoses.
8) Do check If there is oil leakage or not in Hydraulic cylinder and oil tank
MONTHLY
1) Check ıf the daıly and weekly maıntenances are done.
2) Check the machıne pedals.
3) Check the foot ıs tıghtened the rım ıf there ıs any abnormal posıtıon.
4) Check ıf there ıs any damage on the bead lıftıng arm.
5) Check the belt of the motor.
6) Check the connectıon of the gearbox.
7) Check the motor connectıon bolts.
6 MONTHLY
1) Check the daıly, weekly and monthly maıntenance are done.
2) Check the bead lıftıng pedal ıf the pedal ıs workıng properly.
3) Check ıf there ıs any damage on the pulley of the dısmantlıng and fıxıng arm.
4) Check ıf the plastıcs of the naıls are spoıled or damaged.
5) Check ıf there ıs any connectıon problems on the cables and socket.
6) Check the earth connectıon of the machıne electrıc system.
7) Check the adjustment of the dısmantlıng and fıxıng arm.

12
STANDART ACCESSORIES AND CONSUMABLES FOR POLISH CLEAN MACHINE
1 CONNECTION ADAPTERS (STANDART ACCESSORY)
A ) Main connection body
B) Universal connection chuck
C) Chuck connection screw
D) 22 mm Long connection socket
E) 22 mm Short connection socket
F) 14 mm Connection socket
G) 22 –50 mm Adapter
H) 22 –32 mm Adapter
I) 22 –25 mm Adapter
J) Rİght helical connection screw
K) Left helical connction screw
2 WAX (CONSUMABLE)
2-A ) Polishing wax
2-B ) Sharp wax
3 WIRE BRUSH (CONSUMABLE)
Used to remove the rust and the paint on the rim
surface
4 BLUE PAINT REMOVER (CONSUMABLE)
Blue paint remover is used for cleaning the paint on
the surface of the rim.
also is used for the deep scratches on the aluminium
rims.
A
B
C
D
K
J
H
I
E
G
F
2-A
2-B

13
5 BLACK PAINT REMOVER (CONSUMABLE)
Black paint remover is used to remove the paint on
the steel and iron rims
6 COMBI MOP CARPET SANDER (CONSUMABLE)
Combi mop is used for preparing the surface before
finish
7 COMBI FLAP CARPET SANDER (CONSUMABLE)
Combi flap is used for preparing the surface before
finish
It makes the same job like combi mop but the reach
points are different
8 FINISH COTTON CARPET (CONSUMABLE)
Finish cotton carpet is used for the finisg polishing
after all the process is over.
It is necessary to use the suitable wax according to
the rim type

14
ATTENTION IMPORTANT NOTES :
Consumables which are supplied with the machine are not under warranty
The consumables which are supplied with the machine are not enought to polish the rim
For a professional polishing it is needed to use many different consumables and to use the necessary
consumables for different rim types
The standart accessories supplied with the machine may not be enough for you job.
The other sizes of adapters are optional. (please contact us)
To polish the surface wax is very necessary to use otherwise there may be some dark point on the surface
because of burning.
Do not press to much on the surface of the rim to have a quick process this may burn the surface and may
cause some dark point on the rim surface
While polishing the rim you have to use protective glasses and gloves because with the high temperature
some sharp pieces may remove from the surface of the rim , protect yourself
Please use an industrial vacuum cleaner with a water tank to vacumm the removed particles from the rim
surface
ATTENTION !!! Aluminium is highly flammable due to its structure so it is necessary to use a vacuum
cleaner with a water tank. other wise there is a possiblity of FIRE