ATH WH220 User manual

USER´S MANUAL
ATH WH220

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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INDEX
INTRODUCTION .............................................................................................................................- 3 -
General information´s .................................................................................................................- 3 -
Description of pneumatic jack ......................................................................................................- 4 -
Operation of jack ........................................................................................................................- 5 -
Technical data ............................................................................................................................- 6 -
Dimension drawing......................................................................................................................- 6 -
INSTALLATION...............................................................................................................................- 7 -
Transport and storage .................................................................................................................- 7 -
Unpacking of machine .................................................................................................................- 7 -
Place of use................................................................................................................................- 7 -
Assembly....................................................................................................................................- 8 -
OPERATION .................................................................................................................................- 11 -
Operating instructions ...............................................................................................................- 11 -
General instructions...................................................................................................................- 12 -
MAINTENANCE .............................................................................................................................- 13 -
Safety regulations for oil ............................................................................................................- 13 -
Maintenance instructions ...........................................................................................................- 13 -
Maintenance and service instructions ..........................................................................................- 14 -
Disposal ...................................................................................................................................- 15 -
DECLARATION OF CONFORMITY ...................................................................................................- 16 -
WARRANTY NOTE.........................................................................................................................- 17 -
SPARE PART BOOK .......................................................................................................................- 19 -
NOTE...........................................................................................................................................- 24 -

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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INTRODUCTION
General information´s
THIS MANUAL IS AN INHERENT PART OF THE MACHINE.
IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.
THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM
NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.
ATTENTION: Follow the instructions to avoid injuries or damages.
TIP: Gives further information’s to the functions and tips for using the machine efficiently.
Protective clothes must be worn for all works on the described machine.

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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Description of pneumatic jack
1
Valve
For pneumatic lifting of jack
2
Lowering valve
For mechanically lowering of jack
3
Fixing handle
To fix the handle bar in three different positions
4
Cylinder
Lifting cylinder with springs on side
5
Lifting adaptors
Adaptors for catch high lifting points
1
2
3
4
5

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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Operation of jack
A
¼” connector (nut)
B
¼” connector
C
Valve for lifting
D
Valve
E
Fixing clamp for lifting valve
F
Air hose
G
Fixing handle for locate the handle bar in
different Positions
H
Lowering valve for lower the jack or close for
abort the lowering

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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Technical data
Capacity
22.000 kg
(A) Minimum height
185 mm
(B) Maximum height (w/o adaptors)
365 mm
(C) Lifting
90 mm
(D) Extension
90 mm
(E) Length of jack
555 mm
(F) Width of jack
325 mm
(L) Adaptor
60 mm
60 mm
100 mm
140 mm
(M) Diameter adaptor
63 mm
48 mm
48 mm
48 mm
Total height
1210 mm
Diameter of wheel
200 mm
Working air pressure
6,9 - 12 bar
Measuring of air hose
16x1200 mm
Weight (net)
46 kg
Dimension drawing

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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INSTALLATION
Transport and storage
Always use suitable means for transporting and
positioning the machine and keep attention to the
gravity centre of the machine.
The machine should only be transported with the
original packing.
Width
36cm
Length
66cm
Height
28cm
Storage
temperature
-25 to +55 °C
Weight (gross)
48 kg
Unpacking of machine
Remove the upper cover of the carton and make sure that there were no damages during
the transport.
The packing material of the machine should be stored carefully.
Keep the packing material away from children as it could be dangerous for them.
Place of use
The machine should be kept away from flammable and explosive materials as well as from solar radiation
and intensive light. The machine should also be installed in a well-ventilated place.
The jack must be used on a concrete floor or similar solid flooring.
When selecting the place of usage, besides the soil condition also the guidelines and instructions of the
accident prevention regulations and workplace regulations must be observed.
When using on an intermediate ceiling the capacity must be checked before. Generally, it is recommended
to ask a technical expert when installing on an intermediate ceiling.
It is not allowed to install the machine outside, but only inside, as the machine has no corresponding safety
provisions (IP-protection, zinc coated and so on)
Temperature
4-40 °C
Sea level
< 1000 m
Air humidity
50% at 40°C –90% at 20 °C

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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Assembly
1. Assembly of handle:
a. First remove the fixing screw (5-5).
b. Now bring together the two lever elements (5-1-1 & 5-1-2). To bring these elements fully
into the correct position, you must turn the drain wheel (5-2) to bring the internal drain
control bar (5-6) together.
c. Fix the two elements using the screw (5-5)
d. Finally, the fixing elements (5-12-1 & 5-12-2) can be connected to one another and fixed by
means of the securing nut (5-17).
2. Attach the control lever to the jack:
a. Insert the control lever (5-0) into the support (5-10). For this purpose, the locking rod (5-0)
must also be inserted into one of the three locking holes (6-11).
b. By turning the drain wheel (5-2), the control lever can be fully inserted into the support (5-
10).
c. Secure the operating lever by use of the screw (5-11).
3. Support for adaptors
a. Use the two U-rails (5-16) and nuts to secure the mount to the control lever with shims (5-
17).
b. Now the adaptors can be placed in the support and fixed by using the fuse pins (5-18).
5-5
5-1-1
5-1-2
5-2
5-6
5-12-1
5-12-2
5-17
5-10
5-11
5-0
6-11

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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4. Connection
a. Add a nipple G1/4”(not include the scope of delivery) which is suitable for your pneumatic
system into the valve and connect to your system.
b. Connect the jack as shown in the drawing:
1) Greaser
2) Water separator
3) Manometer
4) Condensation drainer
5-16
5-17
5-0
5-18

© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10
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5. Finish
Before using the jack, the following points should be checked:
a. All moving parts should be lubricated
b. Check the oil level, the water level and the adjacent air pressure at the maintenance unit
c. Check whether the mains connection is connected correctly.