Ath Wh220 User manual

USER´S MANUAL

ATH WH220

 
 
© Copyright by ATH-Heinl GmbH & Co. KG, 2017, All rights reserved / Misprint and technical changes reserved / Issue: 2017/10 
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INDEX 
INTRODUCTION .............................................................................................................................- 3 -
General information´s .................................................................................................................- 3 -
Description of pneumatic jack ......................................................................................................- 4 -
Operation of jack ........................................................................................................................- 5 -
Technical data ............................................................................................................................- 6 -
Dimension drawing......................................................................................................................- 6 -
INSTALLATION...............................................................................................................................- 7 -
Transport and storage .................................................................................................................- 7 -
Unpacking of machine .................................................................................................................- 7 -
Place of use................................................................................................................................- 7 -
Assembly....................................................................................................................................- 8 -
OPERATION .................................................................................................................................- 11 -
Operating instructions ...............................................................................................................- 11 -
General instructions...................................................................................................................- 12 -
MAINTENANCE .............................................................................................................................- 13 -
Safety regulations for oil ............................................................................................................- 13 -
Maintenance instructions ...........................................................................................................- 13 -
Maintenance and service instructions ..........................................................................................- 14 -
Disposal ...................................................................................................................................- 15 -
DECLARATION OF CONFORMITY ...................................................................................................- 16 -
WARRANTY NOTE.........................................................................................................................- 17 -
SPARE PART BOOK .......................................................................................................................- 19 -
NOTE...........................................................................................................................................- 24 -
 
 
 

- 3 -

INTRODUCTION

General information´s

THIS MANUAL IS AN INHERENT PART OF THE MACHINE.

IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.

THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM

NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.

ATTENTION: Follow the instructions to avoid injuries or damages.

TIP: Gives further information’s to the functions and tips for using the machine efficiently.

Protective clothes must be worn for all works on the described machine.

- 4 -

Description of pneumatic jack

Valve

For pneumatic lifting of jack

Lowering valve

For mechanically lowering of jack

Fixing handle

To fix the handle bar in three different positions

Cylinder

Lifting cylinder with springs on side

Lifting adaptors

Adaptors for catch high lifting points

- 5 -

Operation of jack

¼” connector (nut)

¼” connector

Valve for lifting

Valve

Fixing clamp for lifting valve

Air hose

Fixing handle for locate the handle bar in

different Positions

Lowering valve for lower the jack or close for

abort the lowering

- 6 -

Technical data

Capacity

22.000 kg

(A) Minimum height

185 mm

(B) Maximum height (w/o adaptors)

365 mm

90 mm

(D) Extension

90 mm

(E) Length of jack

555 mm

(F) Width of jack

325 mm

(L) Adaptor

60 mm

100 mm

140 mm

(M) Diameter adaptor

63 mm

48 mm

Total height

1210 mm

Diameter of wheel

200 mm

Working air pressure

6,9 - 12 bar

Measuring of air hose

16x1200 mm

Weight (net)

46 kg

Dimension drawing

- 7 -

INSTALLATION

Transport and storage

Always use suitable means for transporting and

positioning the machine and keep attention to the

gravity centre of the machine.

The machine should only be transported with the

original packing.

Width

36cm

Length

66cm

Height

28cm

Storage

temperature

-25 to +55 °C

Weight (gross)

48 kg

Unpacking of machine

Remove the upper cover of the carton and make sure that there were no damages during

the transport.

The packing material of the machine should be stored carefully.

Keep the packing material away from children as it could be dangerous for them.

Place of use

The machine should be kept away from flammable and explosive materials as well as from solar radiation

and intensive light. The machine should also be installed in a well-ventilated place.

The jack must be used on a concrete floor or similar solid flooring.

When selecting the place of usage, besides the soil condition also the guidelines and instructions of the

accident prevention regulations and workplace regulations must be observed.

When using on an intermediate ceiling the capacity must be checked before. Generally, it is recommended

to ask a technical expert when installing on an intermediate ceiling.

It is not allowed to install the machine outside, but only inside, as the machine has no corresponding safety

provisions (IP-protection, zinc coated and so on)

Temperature

4-40 °C

Sea level

< 1000 m

Air humidity

50% at 40°C –90% at 20 °C

- 8 -

Assembly

1. Assembly of handle:

a. First remove the fixing screw (5-5).

b. Now bring together the two lever elements (5-1-1 & 5-1-2). To bring these elements fully

into the correct position, you must turn the drain wheel (5-2) to bring the internal drain

control bar (5-6) together.

c. Fix the two elements using the screw (5-5)

d. Finally, the fixing elements (5-12-1 & 5-12-2) can be connected to one another and fixed by

means of the securing nut (5-17).

2. Attach the control lever to the jack:

a. Insert the control lever (5-0) into the support (5-10). For this purpose, the locking rod (5-0)

must also be inserted into one of the three locking holes (6-11).

b. By turning the drain wheel (5-2), the control lever can be fully inserted into the support (5-

10).

c. Secure the operating lever by use of the screw (5-11).

3. Support for adaptors

a. Use the two U-rails (5-16) and nuts to secure the mount to the control lever with shims (5-

17).

b. Now the adaptors can be placed in the support and fixed by using the fuse pins (5-18).

5-5

5-1-1

5-1-2

5-2

5-6

5-12-1

5-12-2

5-17

5-10

5-11

5-0

6-11

- 9 -

4. Connection

a. Add a nipple G1/4”(not include the scope of delivery) which is suitable for your pneumatic

system into the valve and connect to your system.

b. Connect the jack as shown in the drawing:

1) Greaser

2) Water separator

3) Manometer

4) Condensation drainer

5-16

5-17

5-0

5-18

- 10 -

5. Finish

Before using the jack, the following points should be checked:

a. All moving parts should be lubricated

b. Check the oil level, the water level and the adjacent air pressure at the maintenance unit

c. Check whether the mains connection is connected correctly.

- 11 -

OPERATION

Operating instructions

PNEUMATIC JACK

RISKS FOR HUMAN AND ENVIRONMENT

•Crashing or dropping the load or parts

•Crushing and scraping when the jack and / or parts are moved

•If the system is leaking, hydraulic oil can get into the environment

PRECAUTIONS AND RULES OF CONDUCT

•The operating instructions must be observed

•The lifting movement must be observed

•Operation only by trained staff

•No crushing and scraping around the environment

•Do not load the jack excessively

•Secure the vehicle against movement

•Carry out a functional test daily before commissioning

•When moving the jack, do not expose the person to injury

•Do not carry persons on the lift

•When lifting and lowering, do not stay in the range of movement

BEHAVIOUR IN CASE OF ERROR

•In the case of safety-related faults, immediately set the operation of the lifter

and secure it against use

•In the case of defects, inform superiors

•Have any defects repaired by a specialist

FIRST AID

Emergency call:

_____________

•Keep in mind in case of an accident not only to save the injured person and to

render first aid but also to secure the scene of accident.

•Report every accident immediately to the responsible person.

•Place of first aid kit and first aid book: ________________

•Record all information in the first aid book.

•Secure the accident

•Provide first aid, inform first aid provider ________________

and supervisor ________________

•Look after the injured person

•Storage location of the box and the association book: ________________

•Enter records in the association book

MAINTENANCE, DISPOSAL

•Reparations are only allowed to be made by the after sales service of the

manufacturer.

•Maintenance work on lifts is carried out by: ________________

•Disposal (for example waste oil) is responsible: ________________

- 12 -

General instructions

THE JACK IS A DEVICE THAT IS USED TO LIFT A VEHICLE, TO PROVIDE ACCESS TO REPAIR AND

MAINTENANCE.

A LIFT IS ONLY A LIFTING DEVICE AND MAY NOT BE TO USE FOR TRANSPORT GOODS OR LOADING

A VEHICLE.

MOVING UNDER LOAD IS FORBIDDEN.

DO NOT USE THE LIFT FOR ANOTHER ISSUE LIKE DESCRIBET.

PLEASE NOTE THE PRODUCT SAFETY INFORMATION!

ALL WARNINGS MUST ALWAYS BE IN GOOD CONDITION. YOU MUST BE REPLACED IMMEDIATELY IF

THEY DAMAGED.

READ THE MAINTENANCE INSTRUCTIONS BEFORE USE THE JACK.

USE WHEEL CHOCKS

USE JACK STANDS

DON´T USE JACK BY GRADIENT

DON´T USE JACK ON SOFT SURFACES

- 13 -

MAINTENANCE

TO GUARANTEE A SAFE OPERTION OF THE MACHINE THE OPERATOR IS OBLIGED TO MAINTAIN THE

MACHINE REGULARLY.

ONLY AUTHORIZED SERVICE PARTNERS CAN MAKE REPARATION WORKS. THE CUSTOMER IS ONLY

ALLOWED TO MAKE THIS AFTER CONSULTING THE MANUFACTURER.

For maintenance and reparation works the machine must be disconnected from ALL

power supply (main switch off, mains plug disconnected). There must be made

precautions for a reconnection by accident.

Safety regulations for oil

ALWAYS CONSIDER THE LEGAL REGULATIONS RESPECTIVELY THE HANDLING OF USED OIL.

DISPOSE USED OIL ONLY THROUGH A CERTIFIED COPMANY.

IN CASE OF LEAKAGE THE OIL MUST BE COLLECTED IMMEDIATELY BY MEANS OF BINDER OR BASINS SO

THAT IT WON´T GET INTO THE GROUND EARTH.

AVOID ANY CONTACT OF THE OIL WITH THE SKIN.

MAKE SURE THAT NO OIL VAPOR ESCAPES IN THE ATMOSPHERE.

OIL IS INFLAMMABLE –PAY ATTENTION TO POSSIBLE SOURCES OF DANGER.

WEAR OIL RESISTANT PROTECTIVE CLOTHES AS E.G. GLOVES, PROTECTIVE GLASSES, PROTECTIVE

CLOTHES…

Maintenance instructions

The machine must be maintained and cleaned regularly, independent from the dirt.

Afterwards the machine must be treated with a cleaning agent (e.g. oil or wax spray). Do

not use cleaning agents which are harmful for the skin

IF THE NAMED POINTS WILL NOT BE FULFILLED, THEN THE WARRANTY CLAIM EXPIRES

Daily

-Remove all liquids and other impurities from the jack immediately.

-Damage to the surface protection (varnishing / zinc etc.) must be repaired.

-Clean

Weekly

-Check the tightness of all screws

-Lubricate moving parts with grease

Monthly

-Lubricate air valve (see maintenance and service manual)

-Clean the air filter (see maintenance and service manual)

Annually

-Change the hydraulic oil (see maintenance and service manual)

- 14 -

Maintenance and service instructions

LUBRICATE AIR VALVE

-Insert the pneumatic oil (1) into the valve

body (2) while opening the valve (3)

HYDRAULIC OIL CHANGE

-To change the oil (HLP ISO 32) from the lifter

you will find a plug (1) on the side.

-Through this, they can both drain the oil and

add new ones

- 15 -

BLEED AIR

-Remove the top cover (6-12)

-Loosen the screw (1) by half a turn

-Close the drain cock (2)

-Press the valve for lifting while opening and

closing the screw (1)

-Close the screw (2) as soon as the cylinder

starts lifting.

CLEANING THE AIR FILTER

-Clean with suitable liquid.

-Blow out with compressed air.

Disposal

•Remove the air and supply lines.

•Remove all non-metallic material and store it according to the local regulations.

•Remove the oil of the machine and store it according to the local regulations.

•Dispose all metallic materials

The machine contains some substances which pollute the environment and are dangerous

for the human body if they are not handled correctly.

- 16 -

DECLARATION OF CONFORMITY

Declaration of conformity

For

Pneumatic hydraulic jack

Type

ATH WH220

The following EG-directives are considered:

2006/42/EC

(Machine-Directive)

The following harmonized standards are applied:

EN1494:2000+A1:2008

EN ISO 12100:2010

Manufacturer:

ATH-Heinl GmbH &Co. KG

Kauerhofer Straße 2

92237 Sulzbach-Rosenberg

GERMANY

Institute of Quality:

ALBERK QA INTERNATIONAL

TECHNICAL CONTROL AND

CERTIFICATION CORP.

Reference number for the technical data:

CARTER2013092901

Number of the certificate:

QA-AC-1340/13

Herewith we confirm that the above-named machines are according to the named EC-directives.

ATH-Heinl GmbH &Co. KG

Kauerhofer Straße 2

92237 Sulzbach-Rosenberg

GERMANY

In November 2013

ATH-Heinl GmbH & Co. KG /

Hans Heinl (General manager)

BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS

EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED.

- 17 -

WARRANTY NOTE

Dealer address:

Company (eventually Customer Number):

Contact person:

Street:

ZIP code & Town:

Tel. & Fax:

E-Mail:

Customer address:

Company (eventually Customer Number):

Contact person:

Street:

ZIP code & Town:

Tel. & Fax:

E-Mail:

Manufacturer & model:

Serial number:

Year of manufacture:

Reference number:

Description of the message:

Description of required spare parts:

Spare part:

Article number:

Quantity:

IMPORTANT NOTES:

Damage caused by improper handling, lack of maintenance or mechanical damage, does not fall into the

warranty. For machines that are not installed by a licensed technician from the company ATH, the

warranty is limited to the provision of necessary spare parts.

Damages in transit:

Obvious defect (note on carrier's delivery note, a copy of delivery note, Photos of the delivery must

be sent immediately to ATH-Heinl)

Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with

pictures within 24 hours to ATH-Heinl)

Place & date

Sign & stamp

- 18 -

Product warranty

•Five years on equipment structure

•For power units, hydraulic cylinder and all other wear parts as turntables, rubber plates, ropes, chains,

valves, switches and so on the warranty is limited to one year in case of ordinary condition/use.

•ATH-Heinl repairs or replaces the returned parts within warranty time after own investigation

The warranty does not extend to ...

•deficiencies caused by ordinary wear, misuse, transport damages, improper installation, voltage or

missing needed maintenance.

•damages caused by neglect or failure to comply with the stated instructions in this user´s manual and /

or other enclosed instructions.

•ordinary wear of single parts which require a service to maintain the product in a safe operating

condition.

•all components which were damaged during transport.

•other components which are not explicitly listed but are handled as general wear parts.

•water damages caused e.g. by rain, excessive humidity, corrosive environment or other contaminants.

•blemishes that do not affect the function.

WARRANTY DOES NOT APPLY WHEN WARRANTY NOTE HAS NOT BEEN SENT TO ATH-HEINL.

It should be noted that warranty is excluded for any damage or malfunction caused by non-observance of

maintenance and adjustment works (according to operation instructions and/or instructions), faulty

electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor

installation, technical changes)!

- 19 -

SPARE PART BOOK

- 20 -

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