Atlantis TP-701 Guide

PART I
CONTENTS
1. Safety Instructions…………………………………… 1~2
2. Construction and Function of Units…………………
…
3~4
3. General Safety Remarks………………………………………
…
5~8
( 1 ) Basic Operation…………………………………………………
…
5
( 2 ) Basic Safety Precautions…………………………………………5
( 3 ) Safety Instructions Governing Specific Operational Phases……
…
6
( 4 ) Warning of Electrical Dangers…………………………………
…
7
( 5 ) Grounding Instructions Shall Include the Following……………
…
7
( 6 ) Extension Cords…………………………………………………
…
8
4. Machine Information…………………………………………
…
8~17
( 1 ) Areas of Application and Machine Description………………… 8
( 2 ) Technical Safety Devices………………………………………
…
9
( 3 ) Electrical Specifications………………………………………… 10
( 4 ) Technical Data…………………………………………………
…
11~12
( 5 ) Machine and Operating Elements………………………………
…
13
( 6 ) Installation Diagram……………………………………………
…
14
( 7 ) Wiring Diagram…………………………………………………
…
15~16-3
( 8 ) Pneumatic System Diagram……………………………………
…
17
5. Operating the Machine………………………………………
…
18~26
( 1 ) How to Load and Thread P.P. Strap, and How to Operate……… 18
( 2 ) Strap Tension Adjustment………………………………………
…
19
( 3 ) How to Adjust the Right Strap Guide After Changing to a
Different Strap Width……………………………………….…
…
20
( 4 ) How to Adjust the Pressure Between the Feed Wheels of M2…
…
21~22
( 5 ) SQ2 Functioning………………...………………………………
…
23
( 6 ) How to Adjust the Strap Amount in the Accumulator Box……
…
24
( 7 ) Timer Box Functioning…………………………………………
…
25
( 8 ) Installation of Cylinder Unit……………………………………
…
26

PART I
CONTENTS
6. Preventive Maintenance………………………………………
…
27
(1) Maintenance and Lubrication……………………………………
…
27
(2) Maintenance of the Unit…………………………………………
…
27
7. Transport Safety Devices………………….…………………
…
28

3. GeneralSafetyRemarks
(1)BasicOperation
Themanualandthesafetyremarksaretobereadbeforeuse. Theoperationmanualisto
bekeptwiththemachine. Intervalsformaintenance andinspectionsaretobeadheredto.
Themachinewasbuiltinaccordance withstate-of-the-artstandardsandrecognizedsafety
rules. Nevertheless, Improperusemaycausearisktolifeandlimboftheuserorathird
partyanditmaycausedamagetothemachineandothermaterialproperty.
Themachinemustonlybeusedintechnicallyperfectconditioninaccordance withits
designateduseandtheinstructionsstatedintheoperationmanual. Itisonlytobeoperatedby
reliable, well trainedpersonnelthatisawareoftherisksinusingthemachine. Therefore,
anymalfunctions, especiallythoseaffectingthesafetyofthemachine, mustbe
eliminated.
Themachinemaybeoperatedforitsdesignateduseonly.
(2)BasicSafetyPrecautions
Theuseristobeinstructedinall othergenerallyapplicablelegalandothermandatory
regulationsrelevanttoaccidentpreventionandenviromentalprotectioninadditiontothe
operationinstructions.
Longhairmustbetiedbackorotherwisesecured, garmentsmustbeclosefittingandno
jewelrymaybewornforreasonsofsecurity.
Useprotectiveequipmentwheneverrequiredbycircumstancesorbylaw.
Carefullyobserveall safetyinstructionsandwarningsattachedtothemachineandmakesure
thattheyarealwayscompleteandperfectlylegible.
Alwaysmakesurethatpersonsbeingtrainedandinstructedinworkingonorwiththe
machinearepermanentlysupervisedbyanexperiencedperson.
Workontheelectricalsystemandequipmentofthemachineisonlytobecarriedoutbya
skilledelectricianorbyinstructedpersonsunderthesupervisionandguidance ofaskilled
electricianandinaccordance withtherulesandregulationsofelectricalengineering.
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(3)SafetyInstructionsGoverningSpecificOperationalPhases
Avoidanyoperationmodethatmightbeunsafe.
All necessaryprecautionstoensurethatthemachineisonlyusedbeinginasafeandreliable
statearetobetaken. Themachineisonlytobeoperatedifall protectiveandsafety
devices, suchasremovablesafetydevices, emergencyshut-off equipment, noise-protection
elementsandexhaustersareinrightplace andfullyfunctional.
Themachineistobecheckedfordamageanddefectsatleastonce perworkshift. Any
changesincludingtheworkingbehaviourofthemachinearetobereportedtocompetent
personsimmediately. Ifnecessary, themachineistobestoppedandlockedoff immediately.
Incaseofanymalfunctionthemachineistobestoppedandlockedoff immediatelyandthe
defecthasbeeneliminated.
Generallymakesurethatnobodyisatriskbeforestartingthemachine.
Operatingpersonnelaretobebriefedbeforeexecutingspecialoperationsandmaintenance
workandasupervisoristobeappointed.
Alwaystightenunscrewedconnectionsaftermaintenance andrepair.
Aftercompletingmaintenance andrepairall safetydevicesremovedforsettingup or
repairingthemachinemustberefittedandcheckedforfunctionalityimmediately.
Tominimize theenviromentalimpactall consumablesandreplacedpartsmustbedisposed
ofsafely.
Beforestartingthemachinecheckthattheaccessorieshavebeenstowedawaysafely.
Operationsthatmaybearisktothestabilityofthemachinearetobeavoided.
Donotsteponconveyingequipment.
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(4)WarningofElectricalDangers
ElectricalEnergy
Onlyuseoriginalfuseswithspecifiedcurrentrating. Switchoff themachine
immediatelyincaseoftroubleoccurringintheelectricalsystem.
Onlyaskilledelectricianorspeciallyinstructedpersonnelunderthesupervision
ofaskilledelectricianmayworkontheelectricalsystemandalwaysinaccordance
withtheapplicableelectricalengineeringrules.
Ifnecessaryaccordingtotheregulations, thepowersupplytothemachineistobe
cutoff frompartsofthemachineforinspection, maintenace andrepairwork. Safe
workingproceduresaretobeemployedwhileworkingonthemachineinaccordance
withlocalandnationallegalregulations.
Theelectricalequipmentofthemachineistobecheckedandinspectedatregular
intervals. Looseconnectionsorscorchedwiresmustbereplacedatonce.
Alwaysensurethatworkonlivepartsandelementsiscarriedoutunderthe
surveillance ofasecondpersonwhocutsoff thepowersupplyincaseofdangerby
actuatingtheemergencyshut-off ormainpowerswitch. Alwayssecuretheworking
area withsafetytapeandawarningsign. Onlyuseinsulatedtoolsforwork.
Groundthesupplycableandshort-circuitcomponents, suchascapacitorswitha
groundrodbeforestartingtoworkonhigh-voltageassemblies. Cutoff thepower
supplybeforedoinganywork.
Beforerecommissioningthemachinecarefullyrefitandfastenall partsremovedfor
transport.
Beforemovingthemachinealwayscutoff theexternalpowersupply. Before
recommissioningreconnectthemachinetothemainssupplyproperly.
-GROUNDING INSTRUCTIONS
-Thisproductshouldbegrounded. Intheeventofanelectricalshortcircuit,
groundingreducestheriskofelectricshockbyprovidinganescapewirefor
theelectriccurrent. Thisproductisequippedwithacordhavingagrounding
wirewithanappropriategroundingplug. Theplug mustbepluggedintoan
outletthatisproperlyinstalledandgroundedinaccordance withall localcodes
andordinances.
-DANGER-
-Improperinstallationofthegroundingplug bearstheriskofelectrocution.
Ifrepairorreplacementofthecordorplug isnecessary, donotconnect
thegroundingwiretoanyoftheflatbladeterminal. Thewirewithagreen
insulationsheath(withorwithoutyellowstripes)isthegroundingwire.
(5)GrondingInstructions Shall IncludetheFollowing
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-Checkwithaqualifiedelectricianorservicemanifthegroundinginstructions
arenotcompletelyunderstood, orifindoubtastowhethertheproductis
properlygrounded. Donotmodifytheplug provided;ifitwill notfittheoutlet,
havetheproperoutletinstalledbyaqualifiedelectrician.
-Thisproductisforuseonanominal120(230)-voltcircuitandhasagrounding
plug. Makesurethattheproductisconnectedtoanoutlethavingthesame
configurationastheplug.
(6)ExtensionCords:
-Onlyusea3-wireextensioncordthathasa3-bladegroundingplug, anda3-slot
receptaclesuitablefortheplug oftheproduct. Makesureyourextension
cordisingoodcondition. Whenusinganextensioncord, besuretousethe
rightcablesize tocarrytheloadofyourproduct. Acordofunsufficient
capacitywill causeadropinlinevoltageresultinginloss ofpowerand
overheating. Refertothefollowingtable.
Length
(ft)
25
50
100
150
200
250
300
400
500
Gauge
16 14 10 886644
4. Machine Information
(1)Areas ofApplicationandMachineDescription
Thisplasticstrappingmachinecanbeusedforall typesofpackingapplications
andpackagesizesof60 mm andup.
Thismachineisparticularlysuitableforheavypackagedgoodsaswell asprinted
products, boxes, etc.
MachineDescription
Fullyautomaticplasticstrappingmachineforusewithpolypropylenestrapping
Extratoughconstruction
Simple, safeanduser-friendlyoperation
Automaticfeeding-system
Automaticstrap-endejection
Small-loopejection
Mobile, withlargetablearea andhighcapacitystrapreel
Tablesurface madeofstainless steel
Extremelylownoisesealingunit
Straptensionadjustablefromlowtoextremelyhighandsofttension
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Description of theSafety Devices
Themachineisturnedonwhenconnectedtothemainsupplyandthemainswitch
QS1switchedtoON position. Afterapproximately1minutewhentheheating
elementhasreacheditsoperatingtemperature, themachineisreadyforuse.
Themachineisswitchedonandoff withthemainswitchQS1whichislocatedon
themachinefrontoperatingpanel.
Ifitisnecessarytomakeadjustmentsinsidethemachineduringoperation, forexample
afterastrapjam, thetabletopcanbeunscrewed. InthiscasethesafetyswitchB6
cutsoff athesupplyvoltagetothepowersupplyunitandtotheheatingcontrolleron
all poles.
Thenall electricalcircuitsaswell asthepowerboardsarede-energized. Assoonasthe
problemhasbeeneliminatedthetablecanbeclosedandthemachinecanbeoperated
again.
(3)ElectricalSpecifications
Systemconfiguration:
1L+N+PE
1L+N+PE
Nominalpower:
0.5kW
0.5kW
Ratedcurrent:
3A
5A
Ratedvoltage:
220V/230V/240V
110V
Ratedfrequency:
50Hz
60Hz
Typeofcurrent:
1AC
1AC
MinimumRequirements
Theelectricalsupplylineforthemachinehastohaveaminimumcross-sectionof
atleast3x1.0m
.
Maximumfuseprotectionforthesuplylinemaybeup to10 amps. Themachineis
connectedtoa10 ampsearthed3pinplug.
Themachinemustbesetup indryroomsonly.
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