5Seconds 1SYS101 User manual

1SYS101 Full High Speed
Automatic Strapping Machine
USER MANUAL
Read All Instructions Before Operating this Product
Original Instruction

&217(176
3$57,
*HQHUDO6DIHW\,QVWUXFWLRQV
%DVLF2SHUDWLRQ
%DVLF6DIHW\3UHFDXWLRQV
6DIHW\,QVWUXFWLRQV5HJDUGLQJ6SHFLILF2SHUDWLRQDO3KDVHV
:DUQLQJRI(OHFWULFDO'DQJHUV
*URXQGLQJ,QVWUXFWLRQV
%HIRUH2SHUDWLRQ
'XULQJ2SHUDWLRQ
$IWHU2SHUDWLRQ
:DUQLQJ6LJQVDQG6\PEROV
6HUYLFHDQG6DIHW\5HJXODWLRQV
0DFKLQH,QIRUPDWLRQ
$UHDVRI$SSOLFDWLRQ
1DPHSODWH
(QYLURQPHQW,QIRUPDWLRQ
6DIHW\'HYLFHV
6SHFLILFDWLRQV
3UHSDUDWLRQ%HIRUH2SHUDWLQJWKH0DFKLQH
7UDQVSRUWDWLRQDQG6WRUDJH
+DQGOLQJ
&RQVWUXFWLRQ/D\RXW
,QVWDOODWLRQDQG)L[LQJ
6WDQGDUG$FFHVVRULHV6XSSOLHGZLWKWKH0DFKLQH
2SHUDWLQJWKH0DFKLQH

&DXWLRQV%HIRUH2SHUDWLRQ
&KHFNLQJ%HIRUH2SHUDWLRQ
&RQQHFWLQJWR3RZHU6XSSO\0RWRU'HYLFHDQG3XWWLQJLQWR8VH
2SHUDWLQJ6WHSV
0DFKLQH:RUNLQJ3ULQFLSOH
:RUNLQJ3URFHVV
2SHUDWLQJ&RQWURO8QLWV
336WUDS5HHO,QVWDOODWLRQDQG7KUHDGLQJ
6WUDS6SHFLILFDWLRQV
336WUDS5HHO,QVWDOODWLRQ
$XWR336WUDS)HHGLQJ3URFHVV
$GMXVWPHQWV
336WUDS7HQVLRQ)RUFH
336WUDS/HQJWKLQWKH$FFXPXODWRU%R[
$GMXVWPHQWIRU&RROLQJ7LPH&RRO7LPHU
$GMXVWPHQWIRU+HDWHU7HPSHUDWXUH
7URXEOHVKRRWLQJ
3RVVLEOH0DOIXQFWLRQDQG6ROXWLRQV
0DOIXQFWLRQ:DUQLQJ
0DLQWHQDQFH
'DLO\&OHDQLQJ
/XEULFDWLRQ
5HJXODU,QVSHFWLRQ
3UR[LPLW\6ZLWFK$GMXVWPHQW
3$57,,
0DLQ3DUWVDQG'HWDLOHG3DUWV/LVWV
$ 6WUDSSLQJ+HDG8QLW

$ $UFK3RZHU
$ 6WUDSSLQJ+HDG)UDPH$VVHPEO\
$ &DP3ULQFLSDO$[LV$VVHPEO\
$ 6OLGH7DEOH)UDPH$VVHPEO\
$ +HDWHU$UP$VVHPEO\
$ %DU*XLGH$VVHPEO\
% 6WUDS)HHGLQJDQG5HYHUVLQJ8QLW
% )HHGLQJDQG5HYHUVLQJ0RWRU$VVHPEO\
% 7HQVLRQ0RWRU$VVHPEO\
% 3UHIHHGLQJ0RWRU$VVHPEO\
% $XWRPDWLF6WUDS)HHGLQJ$VVHPEO\
% 0RYDEOH6WUDS*XLGH$VVHPEO\
% 0RYDEOH6WUDS*XLGH$VVHPEO\
% 6WUDS,QVHUWLQJ*XLGH$VVHPEO\
& $UFK8QLW
& $UFK*XLGH$VVHPEO\
' $FFXPXODWRU8QLW
' 6WUDS5HHO&RQWURO$VVHPEO\
' 6WUDS5HHO%UDNH$VVHPEO\
' 6WUDS5ROOHU$VVHPEO\
( %RG\)UDPH8QLW
( 3&%R[
( 3DQHO
( &RQWURO6ZLWFK
3$57,,,
0DLQ(OHFWULF:LULQJDQG6FKHPDWLF'LDJUDP

3$57,

7KHPDFKLQHFDQRQO\EHRSHUDWHGE\TXDOLILHGSHUVRQQHO
*HQHUDO6DIHW\,QVWUXFWLRQV
%DVLF2SHUDWLRQ
z 5HDGWKHPDQXDOEHIRUHXVLQJWKHVWUDSSLQJPDFKLQH
z 7KHPDFKLQHFDQRQO\EHRSHUDWHGE\UHOHYDQWSHUVRQQHO
z 7KHPDQXDOVKRXOGEHDWWDFKHGWRWKHPDFKLQHDWDOOWLPHV
z 7KHVWUDSSLQJPDFKLQHZDVPDQXIDFWXUHGLQDFFRUGDQFHZLWKDGYDQFHGVWDQGDUGVDQG
UHFRJQL]HG VDIHW\ UXOHV +RZHYHU LPSURSHU XVH FDQ VWLOO OHDG WR LQMXU\ WR SHUVRQQHO RU
GDPDJHWRWKHPDFKLQHDQGRWKHUSURSHUW\
z 7KHPDFKLQHPD\RQO\EHRSHUDWHGLQDFFRUGDQFHZLWKLWVGHVLJQHGXVH
z &DUU\ RXW LQVSHFWLRQV DQG PDLQWHQDQFH DW UHJXODU LQWHUYDOV 5HIHU WR WKH 0DLQWHQDQFH
VHFWLRQRIWKHPDQXDO
z 7KHPDFKLQHPD\QRWEHSXWLQWRXVHEHIRUHWKHUHVSHFWLYHGHYLFHVDUHFKHFNHG
z 6DIHW\GHYLFHVPXVWQRWEHHOLPLQDWHGRUEULGJHGE\DQ\PHDQV
z &LUFXLWV DQG WKH PDFKLQH PXVW QRW EH DOWHUHG XQOHVV DXWKRUL]HG WR GR VR E\ WKH
PDQXIDFWXUHU
z 7UDQVSRUWWKHHTXLSPHQWE\RQO\XVLQJOLIWLQJGHYLFHVDQGORDGLQJGHYLFHVZLWKVXIILFLHQW
FDSDFLW\
z $OZD\VGLVFRQQHFWWKHPDFKLQHIURPH[WHUQDOSRZHUVXSSO\ZKLOHPRYLQJWKHPDFKLQH
HYHQ LI WKH ORFDWLRQ VKRXOG RQO\ EH FKDQJHG VOLJKWO\ &RQQHFW SRZHU VXSSO\ SURSHUO\
EHIRUHSXWWLQJLWLQWRVHUYLFH
z 'RQRWDOWHURUE\SDVVSURWHFWLYHLQWHUORFNV

%DVLF6DIHW\3UHFDXWLRQV
z 7KH XVHU VKDOO EH LQVWUXFWHG LQ DOO JHQHUDOO\ DSSOLFDEOH OHJDO RU PDQGDWRU\ UHJXODWLRQV
UHJDUGLQJWRVDIHW\RUWKHHQYLURQPHQWEHVLGHVWKHLQVWUXFWLRQVIRURSHUDWLRQ
z :HDULQJORRVHILWWLQJFORWKHVORQJKDLUZDWFKHVRUILQJHUULQJVDQGRWKHUMHZHOU\PD\EH
DVDIHW\KD]DUG6HFXUHWKHVHLWHPVEHIRUHRSHUDWLQJWKHHTXLSPHQW
z &DUHIXOO\REVHUYHDOOVDIHW\LQVWUXFWLRQVDQGZDUQLQJVDWWDFKHGWRWKHPDFKLQH$QGNHHS
VDIHW\ODEHOVFOHDQDQGOHJLEOH
z 8VHSURWHFWLYHHTXLSPHQWZKHQHYHUDSSURSULDWHRUZKHQUHTXLUHGE\ODZ
z 3HRSOHWKDWDUHEHLQJWUDLQHGWRRSHUDWHRUVHUYLFHWKHHTXLSPHQWPXVWEHVXSHUYLVHGE\
H[SHULHQFHGSHUVRQQHO
z $Q\HOHFWULFDOZRUNFDUULHGRXWRQWKHPDFKLQHPXVWEHSHUIRUPHGE\DVNLOOHGHOHFWULFLDQ
RUXQGHUWKHVXSHUYLVLRQRIDVNLOOHGRQH*RRGHOHFWULFLDQHQJLQHHULQJSUDFWLFHDQGORFDO
ZLULQJVWDQGDUGVDQGVDIHW\UXOHVPXVWEHREVHUYHGIRUDOOZRUN
6DIHW\,QVWUXFWLRQV5HJDUGLQJ6SHFLILF2SHUDWLRQDO3KDVHV
z 8QVDIHRSHUDWLRQRIWKHPDFKLQHVKDOOEHDYRLGHG
z 2QO\ RSHUDWH WKH PDFKLQH ZKHQ LW LV LQ JRRG UXQQLQJ RUGHU DQG LQ D VDIH PDQQHU $OO
SURWHFWLYHDQGVDIHW\GHYLFHVPXVWEHLQSODFHDQGIXOO\IXQFWLRQDOLQFOXGLQJUHPRYDEOH
VDIHW\GHYLFHVHPHUJHQF\VKXWRIIHTXLSPHQWHWF
z 0DNHVXUHWKDWWKHDUHDLVFOHDUDQGVDIHEHIRUHVWDUWLQJWKHPDFKLQH
z 7KHPDFKLQHPXVWEHVWRSSHGLPPHGLDWHO\DQGORFNHGRXWLQFDVHRIDPDOIXQFWLRQXQWLO
WKHIDXOWKDVEHHQHOLPLQDWHG
z 7KHPDFKLQHLVWREHFKHFNHGIRUGDPDJHDQGGHIHFWVDWOHDVWRQFHHDFKZRUNVKLIW$Q\
FKDQJHVLQFOXGLQJWKHZRUNLQJEHKDYLRURIWKHPDFKLQHDUHWREHUHSRUWHGLPPHGLDWHO\
7KHPDFKLQHLVWREHVWRSSHGDQGORFNHGRXWLPPHGLDWHO\LIQHFHVVDU\
z 'RQRWSODFHDQ\WRROVRUSDUWVRQWKHPDFKLQH
z 2SHUDWLQJ SHUVRQQHO VKDOO EH ZHOO WUDLQHG SULRU WR H[HFXWLQJ VSHFLDO RSHUDWLRQV DQG
PDLQWHQDQFHZKLFKQHHGWREHGRQHZLWKSURSHUVXSHUYLVLRQ
z $OZD\VFKHFNDQGIDVWHQFRQQHFWLRQVDQGFKHFNWKHIXQFWLRQDOLW\RIDOOVDIHW\GHYLFHV
DIWHUPDLQWHQDQFHRUUHSDLUEHIRUHHTXLSPHQWRSHUDWLRQ
z 2SHUDWLQJWKHPDFKLQHLQDPDQQHUWKDWPD\DIIHFWLWVVWDELOLW\PXVWEHDYRLGHG
z $OOFRQVXPDEOHVDQGUHSODFHGSDUWVPXVWEHGLVSRVHGRILQDVDIHPDQQHUWRPLQLPL]H
WKHHQYLURQPHQWDOLPSDFWV

z &KHFN WKDW WKH DFFHVVRULHV KDYH EHHQ VWRZHG LQ D VDIH PDQQHU EHIRUH VWDUWLQJ WKH
PDFKLQH
:DUQLQJRI(OHFWULFDO'DQJHUV
z 5HPHPEHUWRGLVFRQQHFWWKHSRZHUVXSSO\EHIRUHPRYLQJWKHPDFKLQH
z ,QVSHFW WKH HOHFWULFDO HTXLSPHQW RI WKHPDFKLQH DW UHJXODU LQWHUYDOV 7LJKWHQ DQ\ ORRVH
FRQQHFWLRQV5HSODFHVFRUFKHGZLULQJDIWHUFKHFNLQJZLULQJIRUVFRUFKVLJKVDQGLGHQWLI\
DQGUHPHG\WKHFDXVHIRUWKHRYHUKHDWLQJ
z 8VHLQVXODWHGWRROVIRUHOHFWULFZRUN:KHQZRUNLQJRQOLYHHTXLSPHQWPDNHVXUHWKDWD
VHFRQGSHUVRQ LV DYDLODEOH WRFXW SRZHULQFDVHRI DQ HPHUJHQF\ 6HFXUH WKHZRUNLQJ
DUHDZLWKVDIHW\WDSHDQGDZDUQLQJVLJQZKHQDSSURSULDWH
z ,PPHGLDWHO\UHPRYHWKHSRZHUVXSSO\LQFDVHRIIDXOWLQWKHHOHFWULFDOV\VWHP3DUWLFXODU
DWWHQWLRQ VKDOO EH SDLG WR PDWFKLQJ WKH VSHFLILHG YROWDJH DQG FXUUHQW ,Q FDVH RI IXVH
IDLOXUHUHSODFHLWZLWKRQHZLWKWKHVDPHVW\OHDQGUDWLQJV
z $Q\HOHFWULFDOZRUNFDUULHGRXWRQWKHPDFKLQHPXVWEHSHUIRUPHGE\DVNLOOHGHOHFWULFLDQ
RUXQGHUWKHVXSHUYLVLRQRIDVNLOOHGRQH*RRGHOHFWULFLDQHQJLQHHULQJSUDFWLFHDQGORFDO
ZLULQJVWDQGDUGVDQGVDIHW\UXOHVPXVWEHREVHUYHGIRUDOOZRUN
z &DUHIXOO\ UHILW DQG UHWLJKWHQ DOOSDUWV UHPRYHG IRU WUDQVSRUWDWLRQ EHIRUH FRQQHFWLQJ LW WR
SRZHUVXSSO\
*URXQGLQJ,QVWUXFWLRQV
z 7KHPDFKLQHPXVWEHJURXQGHG*URXQGLQJUHGXFHVWKHULVNRIHOHFWULFVKRFNLQFDVHRI
DQHOHFWULFDOVKRUWFLUFXLW7KLVSURGXFWLVHTXLSSHGZLWKDFRUGWKDWKDVDJURXQGLQJZLUH
DQG DQ DSSURSULDWH JURXQGLQJ SOXJ 7KH SOXJ PXVW EH SOXJJHG LQWR DQ RXWOHW WKDW LV
SURSHUO\LQVWDOOHGDQGJURXQGHGLQDFFRUGDQFHZLWKDOOORFDOFRGHVDQGRUGLQDQFHV
z ,IUHSDLURUUHSODFHPHQWRIWKHFRUGRUSOXJLVQHFHVVDU\FRQQHFWWKHJURXQGZLUHWRWKH
JURXQGWHUPLQDORIWKHSOXJ
z &RQVXOWDTXDOLILHGHOHFWULFLDQRUVHUYLFHSHUVRQLIWKHJURXQGLQJLQVWUXFWLRQVDUHQRWFOHDU
RU LI LQ GRXEOH DERXW WKH SURSHU JURXQGLQJ RI WKH PDFKLQH 'R QRW PRGLI\ WKH SOXJ
SURYLGHGLILWZLOOQRWILWWKHSRZHURXWOHWKDYHWKHSURSHURXWOHWLQVWDOOHGE\DTXDOLILHG
HOHFWULFLDQ
:$51,1*
,PSURSHULQVWDOODWLRQRIWKHJURXQGLQJFDQUHVXOWLQHOHFWURFXWLRQ

%HIRUH2SHUDWLRQ
z 5HDGWKHPDQXDODQGJHWSUHSDUHGEHIRUHRSHUDWLQJWKHPDFKLQHIRU\RXUVDIHW\
z &KHFNDOOWKHSDUWVRIWKHPDFKLQH,IDQ\EURNHQUHSODFHLWZLWKDQHZRQHDQRULJLQDO
SDUWLVUHFRPPHQGHG
z 0DNHVXUHWKDWQRWRROVRURWKHULWHPVDUHRQWKHPDFKLQHDQGNHHSLWFOHDQ
z 5HDGRSHUDWLRQDQGPDLQWHQDQFHLQVWUXFWLRQVFDUHIXOO\
z 5HDG H[SODQDWRU\ SKDVHV DQG LPSRUWDQW LGHQWLILFDWLRQ DERXW PDFKLQH DSSOLFDWLRQ
FDUHIXOO\
z 9HULI\WKDWWKHSRZHUYROWDJHLVFRUUHFW
z 7KHPDFKLQHPXVWEHSURSHUO\JURXQGHGWRDYRLGDVKRFNKD]DUG$OOZLULQJPXVWPHHW
ORFDOZLULQJVWDQGDUGV
'XULQJ2SHUDWLRQ
z 'RQRWZHDUORRVHILWWLQJFORWKHVLQFDVHWKDWWKH\DUHHQWDQJOHGLQWRWKHPDFKLQH
z 'RQRWFDUU\RXWPDLQWHQDQFHRSHUDWLRQEDUHIRRW
z 'RQRWSXWKDQGVRURWKHUREMHFWVLQVLGHWKHZRUNLQJDUHD
z 'R QRW VWUDS SURGXFWV WKDW DUH EH\RQG LWV VWUDSSLQJ VFRSH DV LW FDQ RQO\ VWUDS WKRVH
ZLWKLQLWVDSSOLFDEOHVFRSH
z &KHFNWKHPDFKLQHIRUDQ\XQXVXDOVRXQGVRUVPRNHHPLVVLRQVZKLOHRSHUDWLRQ
z .HHSDZD\IURPWKHLQVLGHRIDUFKRIWKHDUFKZKLOHWKHPDFKLQHLVRSHUDWLQJGRQRWSXW
\RXUKDQGVRUERG\LQWRWKHDUFKZKHQWKHPDFKLQHLVUXQQLQJ
$IWHU2SHUDWLRQ
z 5HPRYHGXVWDQGGLUWIURPWKHXQLWSD\SDUWLFXODUDWWHQWLRQWRWKHLQWHULRURIWKHDUFK
z 3OHDVHWXUQWKHPDVWHUVZLWFKWR2))WRVWRSWKHZKROHPDFKLQH

:DUQLQJ6LJQVDQG6\PEROV
7KHIROORZLQJVLJQVFDQQRWEHUHPRYHGRUUHSODFHGDWZLOOZKLFKDUHXVHGLQWKH
SRVLWLRQZKHUH GDQJHU FDQEH HDVLO\ FDXVHG WR KXPDQ ERG\ &XWRII WKHSRZHU
VXSSO\EHIRUHPDLQWDLQLQJWKHPDFKLQH
ķ7KHVLJQDVVKRZQLQ)LJFDQQRWEHUHPRYHGRUUHSODFHGDWZLOOZKLFKLVXVHG
LQ WKH KHDWLQJ SRVLWLRQ RI WKHPDFKLQH 'R QRW WRXFK WKH PHFKDQLFDO SDUWV ZLWK WKH
VLJQLQFDVHRIVFDOGLQJ6HH)LJ
)LJ
ĸ7KHVLJQDVVKRZQLQ)LJLQGLFDWHVWKHUHLVWKHGDQJHURIHOHFWULFVKRFNDIWHU
WKHGRRULVUHPRYHG,WFDQQRWEHFKDQJHGRUUHPRYHGDWZLOO2IWHQLWLVXVHGRQWKH
HOHFWULFHTXLSPHQW6HH)LJ
)LJ

Ĺ,QWHUQDOJHDUVFDQHDVLO\FDWFKDQGKXUWKDQGVVRGRQRWPDLQWDLQWKHPDFKLQHZKHQ
LW LV ZRUNLQJDQG GR QRWUHDFK \RXU KDQGV WR WKH SRVLWLRQ ZLWK WKHZDUQLQJ VLJQDV
VKRZQLQ)LJ
)LJ
Ć $WWHQWLRQ
6HH RWKHU VLJQV FOHDUO\ ZKHQ ZRUNLQJ WR PDNH VXUH WKH RSHUDWLRQ LV VDIH DQG
FRUUHFW$YRLG'DQJHUV
6HUYLFHDQG6DIHW\5HJXODWLRQV
z 3OHDVHNHHSWKHVHUYLFHFRQWHQWV
z 'RQRWFRQGXFWVHWWLQJVRUDGGLQJOXEULFDQWZKLOHWKHPDFKLQHLVLQRSHUDWLRQ
z 3OHDVHFXWRIIWKHSRZHUVXSSO\EHIRUHRSHQLQJWKHFRYHUERDUG
z 'RQRWLQVWDOODQ\DGGLWLRQDOSDUWVXQDXWKRUL]HGE\RXUFRPSDQ\
z 3OHDVHXVHWKHRULJLQDOSDUWV
z 3OHDVHXVHDSRZHUVXSSO\V\VWHPPHHWLQJWKHUHTXLUHPHQWVRIWKHPDFKLQH
z 'RQRWWHDURIIRUFRYHUWKHW\SHVSHFLILFDWLRQVRUVDIHW\ZDUQLQJODEHOVRQWKHPDFKLQH
z 3OHDVHXVHWKHPDQXDOIRURSHUDWLRQLIQHFHVVDU\
$WWHQWLRQ
)RU WKH SURSHU RSHUDWLRQ RI WKH PDFKLQH SOHDVH NHHS WKH PDFKLQH DQG LWV SDUWV FOHDQ DQG
UHJXODUO\OXEULFDWHWKHSDUWVQHHGLQJOXEULFDWLRQDQGPDLQWDLQWKHHOHFWULFDOHTXLSPHQW

7
2 Machine Information
2.1 Areas of Application
The strapping machine is to be used for strapping packages, cartons, paper boxes, newspa-
pers, magazines and other products using a polypropylene (PP) strapping for stabilizing
purposes when in transportation. The products to be strapped are limited within the arch,
whose inner specifications can be customized according to customer requirements (stand-
ard specifications: W 650mm × H 500mm). Be careful for rigidity of working materials, and
don’t try to strap wet, ashy, powder or too-heavy (usually max. load 80kg) packages.
This machine was designed for strapping only. We strongly recommend that this machine
not be modified and/or used for any application other than for which it was designed. Pay
attention to the load-bearing capacity described in the manual. Do not use the machine until
you have known all items.
We recommend the following PP strap:
Raw material
Specifications
Strap coil width
Strap coil core inner diameter
Strap coil core outer diameter
Maximum binding force
PP
Width: 5mm-9mm
Thickness: 0.5-0.8 mm
170mm-190mm
200mm-210mm
400mm-450mm
30 kg

1DPHSODWH
3OHDVHLQIRUP\RXUVXSSOLHURI3URGXFW2UGHU1RDQGPRGHOLI\RXPDNHIHHGEDFN6HHWKH
ILJXUHEHORZIRUWKHGHWDLOHGLQWURGXFWLRQRIWKHPDFKLQH
6WUDSSLQJ0DFKLQH
0RGHO<6,,
1:NJ
3RZHU3$&9+]N:
%LQGLQJ6SHHGVORRS
6SHFLILFDWLRQPP;PP
'HOLYHU\'DWH
6HULDO1R
5DWHG&XUUHQW$
(QYLURQPHQW,QIRUPDWLRQ
7KHVWUDSSLQJPDFKLQHVKDOOEHLQVWDOOHGLQWKHIROORZLQJFRQGLWLRQV
z $PELHQWWHPSHUDWXUHćć
z +XPLGLW\
z %DVH0D[ORDGLQJNJP
z 6SDFH0LQPPîPP
z $YRLGLQJH[SRVLQJWRDEQRUPDOYLEUDWLRQ
z 'RQ¶WXVHWKHPDFKLQHLQGDQJHURXVHQYLURQPHQW
z %HLQJ IDU DZD\ IURP VPRNH ILUH DQG FRUURVLYH VXEVWDQFHV DQG EHLQJ GU\ DQG
ZHOOYHQWLODWHGQRWH[SRVLQJLWWRUDLQ

9
The machine has been constructed in accordance with the applicable legal regulations.
Size **: L1,170 mm×W585 mm×H1,450 mm
Package size **: L1,300 mm×W700 mm×H1,600 mm
Worktable height: 860 mm
Net weight **: 150 kg
Strap width: 5mm-9 mm
Strap coil
Coil core inner diameter 200 mm-210 mm
Outside diameter 400 mm-450 mm
Width (face) 175-190 mm
Strapping speed **: VHFORRS
Strapping specifications: Minimum package size: W80mm × H60mm;
Maximum package size: Within the arch size
2.4 Safety Devices
CAUTION!
2.5 Specifications
Danger!
Operate the machine only when all safety devices are at their
places and are functioning correctly!
The machine is reliable in operation. However, if it is operated improperly, it may lead
to dangers.
Danger points that cannot be avoided due to equipment design are equipped with
safety devices. These points are marked on the machine with warning signs and in the
manual under safety instructions if necessary.
The heating unit operates at a very high temperature in order to melt the PP
strapping. To prevent burns, avoid contact with this area.

10
Adhesion technique Hot melting
Adhesion type %RWWRPDGKHVLRQDGKHVLRQVXUIDFH
DGKHVLRQSRVLWLRQDOGHYLDWLRQPP
Strapping force 0-30 kg
Power 700W, 4A
Power supply 39+]5HIHUWRWKHQDPHSODWH
Noise emission G%$
Adjustable items $UFKVL]HVWUDSZLGWK
Notes 6WDQGDUGDUFKVL]H:PPî+PP
* Subject to change without further notice

3UHSDUDWLRQ%HIRUH2SHUDWLQJWKH0DFKLQH
7UDQVSRUWDWLRQDQG6WRUDJH
)RUORQJGLVWDQFHWUDQVSRUWDWLRQRUORQJWHUPVWRUDJHRIWKHPDFKLQHWKHPDFKLQHPXVW
EHSDFNDJHGZLWKDZRRGHQRUKDUGSDSHUER[DQGIL[HGRQDVROLGEDVHSODWH0RLVWXUH
DEVRUELQJ DJHQW VKDOO EH SODFHG LQ WKH SDFNDJLQJ ER[ DQG DQWLUXVWLQJ DJHQW VKDOO EH
VSUD\HGLQVLGHWKHPDFKLQH,WLVVWULFWO\SURKLELWHGWRSODFHDQ\KHDY\REMHFWRQWKHER[
$QGWKHPDFKLQHFDQQRWEHLQYHUWHGGXULQJWUDQVSRUWDWLRQDQGVWRUDJH
7KH VWRUH URRP PXVW EH GU\ 'R QRW H[SRVH WKH PDFKLQH WR H[WUHPH FROG RU KHDW
HQYLURQPHQW3ODFHWKHPDFKLQHRQDQHYHQIORRULQRUGHUWRDYRLGDQ\GLVWRUWLRQ
$IWHU ORQJGLVWDQFH WUDQVSRUWDWLRQ RU ORQJWHUP VWRUDJH RI WKH PDFKLQH LW LV
UHFRPPHQGHG WKDW FKHFN DOO WKH PRYDEOH SDUWV PDQXDOO\ EHIRUH WKH PDFKLQH LV
FRQQHFWHGWRWKHSRZHUVXSSO\VRDVWRDYRLGWKHRYHUORDGLQJRIHOHFWULFDOHTXLSPHQW
+DQGOLQJ
$ IRUNOLIWLVXVHGWRPRYHWKHPDFKLQHDVVKRZQLQ),*GXULQJZKLFKEHFDUHIXOWR
DYRLGYLROHQWFROOLVLRQVDQGPDNHVXUHRIWKHFHQWHURIJUDYLW\WRDYRLGDQ\GDPDJHWRWKH
PDFKLQHRUORRVHQLQJWKHSDUWVUHVXOWLQJLQIDLOXUHLQZRUN
&$87,21
'R QRW FDUU\ WKH PDFKLQH E\ KDYLQJ WKH
IRUNOLIW¶VIRUNXQGHUWKHDUFKEXWRQO\XQGHUWKH
PDFKLQHIUDPH

&RQVWUXFWLRQ/D\RXW
6WUDS)HHG8QLW
$UFK8QLW
6WUDSSLQJ+HDG8QLW
%RG\)UDPH8QLW
&RQWURO3DQHO$VVHPEO\
$FFXPXODWRU%R[
5HHO&RQWURO$VVHPEO\
)RRW%DU$VVHPEO\
,QVWDOODWLRQDQG)L[LQJ
5HPRYHWKHSDFNLQJPDWHULDODQGFKHFNWKDWWKHPDFKLQHLVFRPSOHWHDQGZLWKRXWDQ\
VKLSSLQJGDPDJH
7KHPDFKLQHPXVWEHLQVWDOOHGQHDUDSRZHUVXSSO\DQGRQDIODWGU\KDUGIORRU7KH
SRZHUVXSSO\PXVWFRPSO\ZLWKZKDWGHVFULEHGRQLWVQDPHSODWH
$GMXVWWKHWDEOHKHLJKWE\UHSRVLWLRQLQJWKHVFUHZVXQGHUQHDWKWKHPDFKLQHIUDPH%H
VXUHWRWLJKWHQDOOWKHIL[LQJVFUHZVDIWHUWKHDGMXVWPHQWV
$IWHUSRVLWLRQLQJWKHPDFKLQHUHDG\IRUZRUNLQJEHVXUHWRORFNWZRIURQWFDVWHUVWR
DYRLGWKHPDFKLQH¶VPRYHPHQWV
:KHQPRYLQJWKHPDFKLQHEHVXUHWR XQORFNWKHWZRORFNDEOHFDVWHUV5HORFNWKH
WZRFDVWHUVDIWHUUHSRVLWLRQLQJWKHPDFKLQH
'RQRWPRYHWKHPDFKLQHXQOHVVLWLVQHFHVVDU\%HIRUHPRYHPHQWEHVXUHWRWXUQRII
WKHSRZHUXQSOXJLWSXWWKHSRZHUFRUGRQWKHPDFKLQHDQGXQORFNWKHIURQWWZRORFNDEOH
FDVWHUV

6WDQGDUG$FFHVVRULHV6XSSOLHGZLWKWKH0DFKLQH
5( )
12 3$5712 1$0( 47<
<6$
<6$
<6$
<6$
$
<6$
Φî$
0LGGOH%DU&RPSUHVVHG6SULQJ
/HIWDQG5LJKW%DU&RPSUHVVHG6SULQJ
6OLGH7DEOH)UDPH7HQVLRQ6SULQJ
6OLGH7DEOH5RG7HQVLRQ6SULQJ
0LGGOH%DU5HVHW7HQVLRQ6SULQJ
7HQVLRQ6SULQJ
)XVH
,QWHUQDO+H[DJRQDO:UHQFK
&URVV6FUHZGULYHU
2SHQLQJ:UHQFK
0DQXDO
&HUWLILFDWHRI4XDOLW\
VHW

2SHUDWLQJWKH0DFKLQH
&DXWLRQV%HIRUH2SHUDWLRQ
,WLVQRWDOORZHGWRXVHWKHPDFKLQHLQWKHIROORZLQJFLUFXPVWDQFHVVXFKDV
:KHQWKHķFRYHUERDUGLVQRWLQLWVSODFH
:KHQWKHPDFKLQHLVQRWVWDEOHĸ
,WLVQRWDOORZHGWRXVHWKHPDFKLQHZLWKLQWKHH[SORVLRQVFRSHRIKD]DUGRXV
VXEVWDQFHV
$WWHQWLRQ
'R QRW ZHDU EUDFHOHWV ZDWFKHV ILQJHU ULQJV FKDLQ EUDFHOHWV QHFNWLHV RU ODFHV ZKLOH
ZRUNLQJDQGZRUNHUVVKDOOEHUHVWULFWHGIURPIUHHPRYHPHQWWRDYRLGLQMXULHVFDXVHGWR
WKHPVHOYHV7KHFORWKHVRIRSHUDWRUVPXVWFRPSO\ZLWKVDIHW\UHJXODWLRQVZKHQWKH\DUH
PDLQWDLQLQJDQGRSHUDWLQJWKHPDFKLQH
&KHFNLIWKHSRZHUVXSSO\LVLQOLQHZLWKWKHVWDWHPHQWRQ
WKHQDPHSODWHDWWKHVLGHRIPDFKLQH&KHFNLIWKHZLGWKRI
WKH33VWUDSXVHGILWVWKHLQQHUZLGWKRIVWUDSWUDFN
&KHFNZKHWKHUWKHPRWRUWXUQVFORFNZLVH<RXFDQLGHQWLI\
WKH FRUUHFW GLUHFWLRQ IURP WKH DUF DUURZ PDUNHG RQ WKH
VWUDS IHHGLQJ UROOHU LQ WKH DFFXPXODWRU ER[ <RX PXVW
FKHFNWKHPRWRUWXUQLQJGLUHFWLRQLI\RXZDQWWRFKDQJHWKH
SRZHUVRFNHWRUZLUHSOXJ
:KLOHLQVWDOOLQJWKH33VWUDSUHHORQWRWKHUHHOFRQWUROXQLW
\RXPXVWLQVWDOOLWFORFNZLVHDFFRUGLQJWRWKHDUURZPDUNHG
RQ WKH RXWHU IODQJH :KHQ WKH 33 VWUDS HQWHUV WKH
DFFXPXODWRUER[DQGWKHXSSHUDQGORZHUUROOHUVIRUVWUDS
IHHGLQJ WKURXJK WKH VWUDS IHHGLQJ JXLGH UROOHU WKH LQQHU
VXUIDFH RI WKH VWUDS PXVW EH GRZQZDUG ,QFRUUHFW VWUDS
IHHGLQJZLOOUHVXOWLQIDLOXUHRIWKHPDFKLQHRSHUDWLRQ

3UHWUHDWPHQW
$IWHUWKHPDFKLQHLVWDNHQRXWIURPLWVSDFNDJHSOHDVHFKHFN
:KHWKHUWKHUHDUHPLVVLQJDQGGDPDJHGSDUWVRIWKHPDFKLQHķ
5HPRYHVWUDSSLQJPDWHULDOVĸLQWKHSDFNDJLQJER[
&KHFNWKHPRGHOĹ
&KHFNĺWKHDFFHVVRULHVDQGWKHPDQXDOZHSURYLGHZLWKWKHPDFKLQHDQG
5HSRUWDQ\GDPDJHVFDXVHGGXULQJWUDQVSRUWĻDWLRQ
6DIHW\&RQVLGHUDWLRQVRQ0DFKLQH2SHUDWLRQ
ķ 3OHDVH FKHFN WKH SRZHU VXSSO\ DQG GR QRW LQVHUW D ZURQJ SRZHU VXSSO\ 7KH
PDFKLQH DGRSWV WKH VLQJOHSKDVH WKUHH ZLUH V\VWHP DQG WKH FRORUHG WKUHDG LV WKH
JURXQGLQJQHXWUDOZLUHIRUWKHOHDNDJHSURWHFWLRQ
ĸ'RQRWUHDFK\RXUKHDGRUKDQGVWRWKHWUDFNRIVWUDSZKHQRSHUDWLQJ
Ĺ'RQRWWRXFKWKHKHDWHUSODWHZLWKKDQGVGLUHFWO\
ĺ'RQRWXVHZDWHUWRZDVKWKHPDFKLQH,IWKHZRUNSODFHLVZHWRSHUDWLQJSHUVRQQHO
VKRXOGQRWZRUNEDUHIRRW
Ļ'RQRWFKDQJHWKHSDUWVDWZLOO
ļ:KHQWKHPDFKLQHLVQRWLQXVHUROOXSWKHVWUDSLQWKHDFFXPXODWRUER[EDFNWRWKH
VWUDSUHHOLQFDVHWKDWLWZLOOEHRXWRIVKDSHZKHQLWLVXVHGQH[WWLPH
Ľ0DNHVXUHWKHUHLVQRRLORQWKHVWUDSFRQYH\LQJUROOHU
ľ3OXFNWKHSRZHUSOXJZKHQWKHPDFKLQHLVQRWLQXVH
Ŀ/XEULFDWHWKHPDLQSDUWVUHJXODUO\
Table of contents
Other 5Seconds Packaging Equipment manuals
Popular Packaging Equipment manuals by other brands

IDS
IDS VL-HP Service & operation manual

AirSaver
AirSaver F2 Safety instructions, setup & installation manual

HSM
HSM ProfiPack C400 operating instructions

Atlantis
Atlantis TP-701 Operation manual & spare parts list

Transpak
Transpak GENESIS HORI TP-502MH Operation, Safety & Spare Parts Manual

Advanced Poly-Packaging
Advanced Poly-Packaging T-375 instructions

KLR
KLR 5051 manual

CAMPAGNOLO
CAMPAGNOLO C 95 1-2 Use and maintenance manual

Floeter
Floeter AirWave 2 operating instructions

EXTENDGROUP
EXTENDGROUP EKH-455 Operation & maintenance manual

Advanced Poly-Packaging
Advanced Poly-Packaging Advanced Poly-Bagger T-1000-S14 Operation manual

Dynaric
Dynaric MUL-320 Operation manual