YUPACK Ausense YS-A1 User manual

YS-A1 Semi Automatic Strapping Machine
Use, Maintenance And Spare Parts Handbook
Qingdao Ausense Packing Equipment Co.,Ltd

1
Machine can only be operated by qualified personnel.
Daily safety guide
Please refer to the following information if you need to operate or maintain this machine.
Before use
Read this manual carefully and prepare yourself well before using.
Check the cover board of the machine. If it is broken replace it with a new one (original part
is recommended).
Make sure that no tools or other items are on the machine. It is essential that this is kept tidy.
Read the operation and maintenance instructions carefully.
Read through the explanatory phase and take note of important identification relating to the
machine application very carefully.
During use
Do not wear any loose fitting clothes, in case they become trapped in the machine.
Do not operate or maintain the machine without wearing suitable footwear.
Keep your hands a suitable working distance away from other items.
Do not use the machine to strap the products beyond the scope of application.
After use
Make sure all of the switches are turned off.

2
Machine can only be operated by qualified personnel
Service and safety regulations
Please keep the service contents.
Do not change the setting or add any lubricant whilst the machine is in operation.
Please turn off the power supply before opening the cover board.
Do not install any additional parts for the sake of the normal application of the machine.
Please use the original parts. Do not use any alternatives.
Please use the power-supply system in line with the machine requirement.
Do not tear off or cover the type specification or safety warning mark on the machine.
Operate the machine according to the manual.

3
Machine can only be operated by qualified personnel.
Notice
For the normal running of the machine, please keep both the machine and parts clean. Add
lubricant to any of the parts that need lubricating.
The machine can only be operated by relevant technical personnel.

4
INDEX
PART 1: MACHINE PROPERTY AND SAFETY INFORMATION.................................................................. 5
1-1 Company name................................................................................................................................. 5
1-2 Performance parameter..................................................................................................................... 5
1-3 Machine nameplate........................................................................................................................... 5
1-4 Outline and application field............................................................................................................ 6
1-5 Safety cautions to operate machine.................................................................................................. 6
1-6 Machine radiation safety.................................................................................................................. 6
1-7 safety sign......................................................................................................................................... 7
PART 2: MACHINE SPECIFICATION AND DEBUG ...................................................................................... 9
2-1 specification ..................................................................................................................................... 9
2-2 Transportation and storage conditions.............................................................................................. 9
2-3 Debug............................................................................................................................................. 10
PART 3. MACHINE OPERATION.....................................................................................................................11
3-1 Functions of control panel（refer to FIG 3-1 and FIG 3-2）.........................................................11
3-2 Method of feeding strap ................................................................................................................. 12
3-3 Operation steps............................................................................................................................... 12
3-4 Daily maintenance.......................................................................................................................... 13
3-5 The position required to be adjusted .............................................................................................. 14
PART4. MAINTENANCE AND TROUBLESHOOTING................................................................................ 16
4-1 Safety warning on maintenance...................................................................................................... 16
4-2 Regularly maintenance and cleaning.............................................................................................. 16
4-3 Frequent trouble and troubleshooting............................................................................................. 17
4-4 Random supply standard accessories ............................................................................................. 18
PART 5. MAIN PARTS AND COMPONENTS ILLUSTRATION AND PARTS LIST.................................... 19
5-1 Cassette mechanism unit................................................................................................................ 19
5-2 Strap plate unit................................................................................................................................ 35
5-3 Machine frame............................................................................................................................. 38
PART 6. ELECTRICAL WIRING DIAGRAM ................................................................................................ 42

5
PART 1: MACHINE PROPERTY AND SAFETY INFORMATION
1-1 Company name: Qingdao Ausense Packing Equipment Co., Ltd.
1-2 Performance parameter
Item Technical parameter
YS-A1
Power supply AC220V，50/60Hz，0.25kW，DC motor
Working speed 3 second/path
Strapping force 0～50kg
Strap size
polypropylene
Width （5mm～15mm）±1mm，thickness（0.5mm～0.8mm)±0.1mm
rell coil of strip width：160mm～190mm
Coil diameter：200mm～210mm,external diameter:400mm～500mm
Outside dimension L750mm×W550mm×H750mm
Worktable height 750mm
Machine weight 74kg
Working noise ≤75dB(A)
Environment Humidity≤90%，temperature 0℃～40℃
Bottom adhesive Hot melt：face ≥90%,width ≥20%，deviation of position≤2mm
1-3 Machine nameplate
If there are any questions and contact needs to be made with the manufacturer, please supply the
model no and serial no of the machine. For detailed information of the machine refer to the
machine nameplate.（FIG 1-1）
FIG1-1

6
1-4 Outline and application field
This machine adopts a new model single chip circuit: The single chip module board controls the
whole action of strapping, design of super undertone. The assembly of the whole machine is
precise and sophisticated, low noise will reduce the working pressure. The design of this new
model, with electric heating and steel sheet, helps to ensure that there will be no short-circuit.
When one duty cycle operation finishes, the machine will stop automatically to save power.
1-5 Safety cautions to operate machine
①Please confirm the power supply for the machine. Do not plug in the wrong power supply.
This machine adopts a 2-phase and flex is grounding zero line as electric leakage guard.
②Do not clean the machine with water, if the workplace is humid. The operating staff should
not operate the machine if wearing unsuitable footwear.
③Do not change or increase and decrease the parts unless you have to.
④Do not apply oil to the roller wheel surface of the transport strap.
⑤While the machine is not in use, please disconnect the power plug.
⑥Main parts and components listed in the manual should frequently be lubricated by oil.
(Refer to page 3-4-1).
⑦As used in the industries of explosion-proof, explosion-proof motors and other electrical
appliances, these should be used in configuration.
⑧Do not change, increase or remove any of the flame-proof parts freely. For surface
maintenance you must contact either the original manufacturer or your supplier.
⑨Products used shall conform to the product specification, explosion-proof components
operating instructions and GB 3836.13 1997, 3836.16 GB - 2006 and GB 50257-1996 rules.
1-6 Machine radiation safety
Noise：≤75dB(A)

7
1-7 safety sign
1-7-1 Safety sign labeling locations
On the device using a variety of warnings, instructions, and indication marks, these signs are to
remind you to pay attention to the potential danger and provide instructions to avoid possible
danger. (as shown in figure 1 and 2).
FIG 1-2
Internal movement hot head
Internal terminal block
Direction signs uniform × 3, for all reel
Inner motor
and other electric shock

8
1-7-2 Safety signs Description
Safety signs Description table
NO. Logo graphic Symbol
meaning Remark （label location）
1
warning sign
attention to
safety
Easy to cause injuries
2
warning sign
Danger High
Voltage
Possible shock hazard
electrical equipment and
wiring
3
warning sign
Beware of
burns
Machine parts and other
heat-generating part or
heating at high
temperature
4
Instruction sign
Must be
grounded
Lightning protection,
anti-static place

9
PART 2: MACHINE SPECIFICATION AND DEBUG
2-1 specification
2-1-1 model ：YS-A1
2-1-2 N/W：74kg
2-1-3 G/W：82kg
2-1-4 Volume：0.30m3
2-1-5 manufacturing date：refer to certificate of soundness
2-1-6 place of manufacture：Qingdao city, China
2-2 Transportation and storage conditions
2-2-1 Machine structure illustration (FIG 2-1)
FIG 2-1
2-2-2 Transportation
Forklift truck forks to lift at the bottom of the machine removing the bottom bracket first. Forklifts
should pay attention to safety. Also whilst mounted on the machine, there must be a large
enough space.（refer to FIG 2-2）