Atlas Copco CS 14 Maintenance and service guide

© 2010 Atlas Copco Craelius AB © 2010 Atlas Copco Craelius AB
| No.3705 0901 84 | 2010-06-29| No.3705 0901 84 | 2010-06-29
Christensen core drilling rigChristensen core drilling rig
Atlas Copco Exploration ProductsAtlas Copco Exploration Products
Safety and Operating Safety and Operating
instructions - Appendixinstructions - Appendix
CS 14 CrawlerCS 14 Crawler

2
CS 14 Crawler
© 2010 Atlas Copco Craelius AB | No.3705 0901
84 | 2010-06-29
Contents
Contents
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Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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2
1

3
CS 14 Crawler
© 2010 Atlas Copco Craelius AB |
No.3705 0901 84 | 2010-06-29
Contents
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. 3
2

Safety and operating instructions
© 2010 Atlas Copco Craelius AB |
2010-06-18
Introduction
Introduction
CS 14 Crawler Safety and Operating instructions - Appendix is a supplement to the regular
documentation for the CS CHRISTENSEN 14 drill rig and shall be added to the Safety and
Operating instructions for the CS CHRISTENSEN 14 drill rig
These instructions are intended for operators of the Atlas Copco equipment. The aim of the
instructions is to provide you with knowledge of how to use the equipment in an efficient
and safe way. These instructions also give you advice and tell you how to perform regular
maintenance on the equipment. It does not replace thorough training of operator, it is a
complement. For further information concerning service measures, please contact your
nearest Atlas Copco representative.
Always read
these instructio
ns carefully a
nd make sur
e that you un
derstand a
ll of them
before starting for the first time.
The owner of the equipment is granted the permission to take copies of this publication
solely for internal use. It is recommended, however, to order additional copies from Atlas
Copco representative in order to benefit from the latest revision. Atlas Copco Craelius AB
reserves the right to make changes in its products in order to improve design or performance
character
istics without notice. The
information in this publication is
assumed to be accurate at
the time of publication, but is subject to changes in order to remedy detected deficiencies or
to follow changes in the product.
Any user of th
is publication
is requested
to inform
Atlas Copco Cra
elius
AB about d
eficiencies
found, particularly in matters concerning product safety.

5
Safety and operating
instructions
© 2010 Atlas Copco Craelius AB | 2010-06-18
02 Safety Instructions CS14C Ed.0
Safety instructions
To reduce risk of serious injury or death to yourself or
others, read these safety instructions before operating
the machine. Post these safety instructions at work
locations, provide copies to employees, and make
sure that everyone reads the safety instructions before
operating or servicing the machine. Comply with all
safety regulations.
All possible h
azards can
not be cover
ed here, b
ut we
highlight some of the most important. For additional
safety information consult:

Other documents and information packed with this
machine.

Appropr
iate standar
ds as refere
d to in the EC
Declaration of Conformity, if provided.
Safety signal words
The safety signal words Danger, Warning and Caution
have the following meanings:
DANGER
Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a hazardous situation
which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation
which, if not avoided, could
result in minor or moderate
injury.
Personal precautions and
qualifications
Only qualified and trained persons may operate or
maintain the equipment. Always use your common
sense and good judgement.
Hoisting and transport
Hoisting and transport of the equipment may only be
undertaken by persons who:

are authorized to operate a crane or fork-lift truck in
conformity with the
applicable national directives,

are aware of all the relevant national safety
instructions and accident prevention instructions

and have read and understood the safety and
hoisting and transport chapters of this manual.
Storage, repair, maintenance and di
sposal
Storage, repair, maintenance and disposal of the
equipment may only be undertaken by persons who:

are aware of all the relevant national safety
instructions and accident prevention instructions

and have read and understood the Safety and
operating instructions.
Operation
Operation of the equipment may only be undertaken
by qualified drill rig operators. Operators are qualified
if they:

have undergone theoretical and practical training
on the equipment in conformity with the national
directives,

are aware of all the relevant national safety
instructions and accident prevention instructions

and have read and understood the Safety and
operating instructions.
Personal protective equipment
WARNING
Entanglement
hazard
Loose fitting clothing and jewelry can get caught in
the moving parts of the machinery and cause serious
injury or death.

Do not wear jewelry and loose fitting clothes.
Always use ap
proved pr
otective equip
ment. Ope
rators
and all other persons in the working area must wear
protective equipment, including at a minimum:

Protective helmet

Hearing protection in accordance with occupational
health and safety regulation

Impact resistant eye protection with side
protection

Respiratory protection when appropriate

Protective gloves

Proper protective boots
Drugs, alcohol or medication
WARNING
Drugs,
alcohol
or
medication
Drugs, alcohol or medication may impair your
judgmen
t and power
s of concentra
tion. Poor re
actions
and incorrect assessments can lead to severe
accidents or death.

Never use the machine when you are tired or under
the influence of drugs, alcohol or medication.

Prevent other people from using the machine if
they are under the influence of drugs, alcohol or
medication.

6
Safety and operating instructions
© 2010 Atlas Copco Craelius AB | 2010-06-18
02 Safety Instructions CS14C Ed.0
Safety area
WARNING
Falling
objects
can
cause
serious
injury or death
During operation, falling objects from great heights can
cause bodily injury and extensive damage.

Close off the working area.

Before starting always make sure no unauthorized
persons are within the working area of the drill rig in
use.

Immediately stop operation when persons are
present in the danger area.

Make sure that no loose pieces of equipment or
other objects are lying on the feed.
Hoisting and transport
WARNING
Heavy
equipment
can
cause
serious
injury

Use a sling dimensioned for the load it is to carry.

Use only straps that are whole and intended for the
load in question.

Never use a damaged rope/sling.

Fasten straps in lifting eyes when present.

Always lift at the ce
ntre of gra
vity.

Always make su
re that nob
ody is under
or anywhe
re
near a suspended load or within the swing radius of
the rope/sling.

Observe great care when strapping and lifting heavy
objects.
WARNING
Unexpected
movement
can
cause
serious injury
If the rig is left unattended or disconnected from the
transport unit an unexpected movement of the drill unit
can cause serious injury or death

Lock the articulated steering before hoisting

Make sure that the hydraulic jacks are grounded or
wedge the wheels of the carrier
NOTICE
Sling
can
damage
components

When lifting, make sure that the sling will
not
damage the hydraulic hoses, mechanical
compone
nts
etc.

Use a spreader bar to lift the drill unit.
Operation, precautions
WARNING
Hydraulic
oil
at
high
pressure
Thin jets of hydraulic oil under high pressure can
penetrate the skin and cause permanent damage.

Immediate
ly consult a doctor if
hydraulic oil has
penetrated the skin.

Never use your fingers to check for hydraulic fluid
leaks.

Keep your face away from any possible leaks.
WARNING
Dust
hazard
When drilling with compressed air, the rock cuttings
are carried out of the bore in the form of small cuttings,
and dust, which can cause serious injury.
Some dusts, fumes or other airborne material created
during use of the machine may contain chemicals
known to the state of California to cause cancer
and birth defects or other reproductive harm. Some
examples of such chemicals are:

Crystalline silica, cement and other masonry
products.

Arsenic and
chromium
from chemica
lly-treated
rubber.

Lead from lead-based paints.

To reduce your exposure to these chemicals, work in
a well ventilated area and work with approved safety
equipment, such as dust masks that are specially
designed to filter out microscopic particles
.

Use a dust collector, or spray water with a water/
foam pump.
WARNING
Heavy
equipment
can
cause
serious
injury

Make sure that the drill is anchored to withstand the
set forces.

Make sure that the rig is stable before starting to
drill.
WARNING
Unexpected
movement
can
cause
serious injury
If control levers and switches are not
set to neutral
position, start of the machine can lead to unexpected
movements and can therefore cause injury.

Set control levers and switches to the neutral
positions prior to starting up.
WARNING
Noise
hazard
High sound levels may cause permanent hearing loss.

Use hearing protection in accordance with
occupational health and safety regulations.
WARNING
Compressed
air
When drilIing with compressed air, the rock cuttings
are carried out of the bore in the form of small cuttings,

7
Safety and operating
instructions
© 2010 Atlas Copco Craelius AB | 2010-06-18
02 Safety Instructions CS14C Ed.0
and harmful dust. In order to reduce the injurious
effect.

Wear a breathing mask, use a dust collector, or
spray water with a waterlfoam pump, use hearing
protection in accordance with occupational health
and safety regulations
WARNING
Rotating
parts
Rotating drillpipes, tools and particularly soil augers
are extremely dangerous to handle. Augers turn with
high torque and can cause severe injury if personel is
caught by extruding parts.

Never touch a rotating auger or any part of an auger
string.

Never reach behind, or around an auger.

Don't try to remove cuttings from a rotating auger.
Augers ma
y be cleaned
only when b
rought to fu
ll
stop.
WARNING
Emergency
situation
An emerg
ency situation
can occur du
e to materia
l
failure or incorrect handling.

Stop the operation by pushing the emergency stop
button or if available pull the trip wire.

Check proper function of the safety equipment at
least once beginning of each shift.
WARNING
Gas
line
pressurized,
Explosion
hazard
If the equipment comes in contact with gas lines and
explosives, an explosion could occur. Explosions will
lead to severe injuries or death.

Never operate the machine in any explosive
environment.

Never use the machine near flammable materials,
fumes or dust.

Make sure that there are no undetected sources of
gas or explosives.

When working in areas where gas lines are buried,
make sure that your equipment is placed on the
windward side.

Shut down all combustion engines, like hydraulic
power pack, generators etc.

Leave the machine immediately.

Warn people to evacuate the area.

Contact emergency personnel.

Contact the gas company to shut the gas off.

Stay out of the area until the gas company declares
the area to be safe.
WARNING
Electric
Shock
When overhead electrical power lines exist at, or
near a drilling site, consider all wires to be alive and
danger
ous. If the
rig comes in contact with
electric
circuits or other electrical power sources, there is a
risk of severe injury or death.

Always look up
to check for ove
rhead ele
ctrical
power lines when raising the mast.

Never work in the proximity of
electric circuits or
other electrical power sources.

Make sure there are no hidden electric circuits in
your working area.

Do not step off grid mat if such are used. If you
stand on ground, stay put and do not touch any
equipment.

Alert peop
le in the are
a; order the
m to stay out of
the immediate area and not to touch any of your
equipment, including the support container.

Ask the super
visor to contact u
tility company in
order to switch off the system.

If the
strike occurred during drilling, retract
down-hole tool. Do not attempt to break any rod
connection.

Do not add or remove any drill pipes.
7
1
0
0
0
0
0
5
A
Maintenance, precautions
WARNING
Hydraulic
oil
Spilled hydraulic oil can cause burns, accidents by
slippery conditions and will also harm the environment.

Take care of all spilled oil and handle it according to
your safety and environment regulations.

Never dismount the hydraulic components when the
hydraulic oil is hot.
WARNING
Hydraulic
system
under
high
pressure
Maintenance and repair on the machine and the
hydraulic equipment under pressure can lead to
severe injuries. Connections can loosen suddenly,
parts can suddenly move and hydraulic oil can be
ejected.

8
Safety and operating instructions
© 2010 Atlas Copco Craelius AB | 2010-06-18
02 Safety Instructions CS14C Ed.0

Depressurize the hydraulic system before
performing maintenance on the hydraulic equipment.

Never replace high pressure hoses with hoses of
lower quality than the original or with hoses that
have removable couplings
Pressure settings are always performed on a
pressurize
d
system.

Always exercise
the greate
st caution.

Pressure settings must only be performed by trained
personnel.
WARNING
Machine
modificat
ion
Any machin
e modification
may result in
bodily injur
ies
to yourself or others.

Always contact yo
ur
Atlas Copco Cus
tomer Cente
r
before you modify the machine.

Always use or
iginal parts a
nd accessor
ies approve
d
by Atlas Copco.
WARNING
Heavy
machine
can
cause
serious
injury

During service and maintenance work, all
components that may be brought into motion or fall
must be supported or tied secure.
WARNING
Thermal
cracks
may
arise
when
welding

Do not do any welding on the equipment without
consulting Atlas Copco.
WARNING
The
paint
contain
substances
hazardous to health
Substances are formed when the paint is heated which
are hazardous to health.

Welding, grinding and other hot work involving
paint being heated must only be carried out where
sufficient ventilation can be used.

Always use com
pressed air
powered
breathing
protection, eye protection and gloves.
WARNING
Hot
engine
parts
can
cause
burn

Make sure the engine is turned off before all
maintenance work and before refueling

Be careful when draining hot oil and fluids

Do not handle flammable fluids in the vicinity of hot
surfaces, sparks or naked flames.
WARNING
Pressure
vessel
can
cause
serious
injury

Discarded accumulators must be rendered
harmless.

A d
iscarded pr
essure vesse
l that has not b
een
punctured must be treated like a pressure vessel.

Take care when evacuating the accumulator.
WARNING
Electric
shock

Only authorized electricians may carry out work on
the electrical system.

Only qualified electricians should perform any
electrical troubleshooting or maintenance. Remove
all watches and rings that could contact live
electric
circuits.

Make sure all power to the system has been cut
before carrying out any maintenance work.

All electric cabin
ets should r
emain locke
d when not
under direct control of qualified electrician.

Do not use the cabinets as a toolbox or spare
parts storage container. The inherent vibration and
magnetism associated with transformer and motor
starters can cause inadvertent contact of foreign
objects with live circuits.

Some electrical components may have power when
the main circuit breaker is open, verify that power is
disconnected before servicing.

Do not tamper with safety interlock circuits, safety
guards or other safety devices, except as required
during normal maintenance and troubleshooting.

Confirm that all safety devices and circuits are
replaced and functioning before operation is
resumed.

Shut of electrical power while making or breaking
electrical cables.
CAUTION
Skin
eczema
Hydraulic oil can cause eczema when it comes in
contact with the skin.

Avoid gettin
g hydraul
ic oil on your h
ands.

Always use pro
tective gloves wh
en working
with
hydraulic oil.

12
Safety and operating instructions
© 2010 Atlas Copco Craelius AB | 2010-06-28
03 Signs and stickers Ed.0
Signs and stickers
The machine is fitted with signs and
stickers containing
important information about personal safety and
machine maintenance. The signs and stickers shall
always be easy to read.
Prohibition signs
GDE00000 A

No admittance

No admittance for unauthorized personnel.

Violation can cause personal injury.
GDE00001 A

Don't step here
Warning signs
General warning signs
GDE00002 A
High noise level can cause permanent hearing
impairment.

Use approved ear protectors.
Slip risk
GDE00003 A
GDE00004 A
There is a risk of scalding and pressure which can
cause severe injuries or death.

The pressure must be released before the cap can
be removed
GDE00005 A
The air pressure can cause severe injuries or
death.

The pressure must be released before the cap is
removed.
GDE00006 A
Moving and rotating parts can cause severe
injuries.

Keep out of the machine's working area when it is in
operation
GDE00007 A
Swinging and crushing parts can cause severe
injuries.

Keep out of the hazardous area during operation.
GDE00034 A
Preprogrammed cycle can cause severe injuries.

13
Safety and operating
instructions
© 2010 Atlas Copco Craelius AB | 2010-06-28
03 Signs and stickers Ed.0
Service work
GDE00008 A
In the event of breakdown or during service work
the boom
falls diagonally,
which can
cause
injuries and damage to machinery.

During service work the boom must be secured in
place with straps or supports.
Stability
Max.
Max.
GDE00009 A
Electrical system
GDE00010 A
Be aware of high voltage, incorrect handling can
be fatal.

All work on th
e electrical syste
m must be car
ried out
by electricians accredited for the purpose.
Regulatory signs
General regulatory signs
GDE00011 A

Read the instructions.

Incorrect use of the machine can cause personal
injury and damage to machinery.

Observe the indications given by the warning signs
and follow given instructions in order to avoid
serious injuries.
GDE00012 A

Read the instructions.

The rig is equipped with a battery switch.
GDE00013 A

Read the instructions.

The carrier's battery supplies the hydraulic oil level
switch with current.

The battery switch must be turned on when drilling is
in progress.

Switch off the battery switch when rig is not in
operatio
n. If
this is not
done the battery will be
discharged.