Atlas Copco FlexiROC T30 R Instruction Manual

FLEXIROC T30 R
Operation
Original instructions
2016-11-25 | No: 2969809547.1.2969824267 en-US

FlexiROC T30 R Table of Contents
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Table of Contents
1 Introduction ........................................................................................................... 7
1.1 Safety First..................................................................................................................................7
1.2 The Purpose of this Publication ...............................................................................................7
1.3 Target Group ..............................................................................................................................7
1.4 Feedback and Contact Information ..........................................................................................7
2 Product Description.............................................................................................. 9
2.1 Intended Use of the Product .....................................................................................................9
2.2 Misuse of the Product................................................................................................................9
2.3 Main Components ....................................................................................................................10
2.4 Wagon Frame with Track Frames...........................................................................................11
2.5 Power Pack ...............................................................................................................................11
2.6 Boom System ...........................................................................................................................12
2.7 Dust Collector...........................................................................................................................12
2.8 Electrical System .....................................................................................................................12
2.9 Hydraulic System .....................................................................................................................12
2.10 Air System ................................................................................................................................13
2.11 Radio System ...........................................................................................................................13
2.12 Data Plate..................................................................................................................................13
3 Controls and Instrument .................................................................................... 15
3.1 Pressure Gauge Cluster ..........................................................................................................16
3.2 Operator Panel .........................................................................................................................17
3.2.1 Control Panel Menus .............................................................................................................. 18
3.2.2 Settings Submenus ................................................................................................................20
3.2.3 Diagnostics Submenus........................................................................................................... 21
3.2.4 Options Submenus .................................................................................................................24
3.2.5 Shortcut Menus ......................................................................................................................25
3.3 Control Panel............................................................................................................................27
3.4 Diesel Engine Control Panel ...................................................................................................29
3.5 Remote Control ........................................................................................................................30
3.5.1 Safety Precautions Before Using Remote Control .................................................................32
3.5.2 Left-Hand Multi-function Lever ...............................................................................................32
3.5.3 Right-Hand Multi-function Lever ............................................................................................. 33
3.5.4 Right-Hand Multifunction Lever-Proportional Function........................................................... 35
3.5.5 Touch Buttons ........................................................................................................................36
3.5.6 Menu Navigation..................................................................................................................... 38
3.5.7 Menu for Information and Adjusting........................................................................................ 39
3.5.8 Angle Indication Menu ............................................................................................................40
3.5.9 Activate Autofeed Alignment ..................................................................................................40
3.5.10 Hole Depth and Hole Length Menu ........................................................................................ 41
3.5.11 Activate Hole Depth and Hole Length Setting ........................................................................ 41
3.5.12 Tramming Speed Menu .......................................................................................................... 42
3.5.13 Winch Power Menu ................................................................................................................42
3.5.14 Feed Pressure Menu .............................................................................................................. 43
3.5.15 Menus for Testing................................................................................................................... 43
3.5.16 Error Messages ...................................................................................................................... 45
3.5.17 Timeout Function.................................................................................................................... 49
3.5.18 Using Start-Up Function ......................................................................................................... 49
3.5.19 Stopping System ....................................................................................................................49

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3.5.20 Stop Drilling/Rotation.............................................................................................................. 49
3.5.21 Display Heater ........................................................................................................................ 51
3.5.22 Replacing Remote Control .....................................................................................................52
3.5.23 Using Cable to Remote Control.............................................................................................. 53
4 Operation ............................................................................................................. 55
4.1 Startup and Shutdown.............................................................................................................55
4.1.1 Turning ON Battery Power .....................................................................................................55
4.1.2 Turning OFF Battery Power.................................................................................................... 55
4.1.3 Activating Remote Control...................................................................................................... 56
4.1.4 Starting Diesel Engine ............................................................................................................ 58
4.1.5 Warming up System ............................................................................................................... 58
4.1.6 Particle Filter Regeneration .................................................................................................... 58
4.1.7 Stopping Diesel Engine .......................................................................................................... 59
4.2 Tramming/Driving ....................................................................................................................61
4.2.1 Safety Precautions Before Tramming..................................................................................... 61
4.2.2 Preparations Before Tramming ..............................................................................................62
4.2.3 Basic Tramming...................................................................................................................... 65
4.2.4 Tramming on Level Ground.................................................................................................... 67
4.2.5 Tramming Uphill .....................................................................................................................67
4.2.6 Tramming Downhill................................................................................................................. 68
4.2.7 Tramming Across Slopes .......................................................................................................68
4.2.8 Safety Precautions Before Using Winch................................................................................. 69
4.2.9 Winch Tramming ....................................................................................................................69
4.2.10 Checking before Using the Winch .......................................................................................... 70
4.2.11 Preparing for Tramming with Winch ....................................................................................... 70
4.2.12 Tramming up Inclines ............................................................................................................. 71
4.2.13 Tramming down Inclines......................................................................................................... 72
4.2.14 Checking after Tramming ....................................................................................................... 73
4.3 Positioning................................................................................................................................74
4.3.1 System Settings...................................................................................................................... 74
4.3.2 Positioning Machine ...............................................................................................................74
4.3.3 Drill System Positioning.......................................................................................................... 75
4.4 Drilling.......................................................................................................................................76
4.4.1 Safety Precautions Before Drilling.......................................................................................... 76
4.4.2 Loading Drill Rod with RAS .................................................................................................... 76
4.4.3 Setting Up for Drilling.............................................................................................................. 79
4.4.4 Preparing for Drilling............................................................................................................... 81
4.4.5 Drilling Hole ............................................................................................................................ 82
4.4.6 Stop Drilling ............................................................................................................................ 83
4.4.7 Feed Drilling Manually ............................................................................................................ 84
4.4.8 Boom or Feed Adjustment While Drilling................................................................................ 84
4.4.9 Drilling Automatically .............................................................................................................. 85
4.4.10 Loosening Manually................................................................................................................ 87
4.4.11 Loosening Automatically......................................................................................................... 88
4.4.12 Adding Extension Rods .......................................................................................................... 88
4.4.13 Adding Extension Rods with RHS .......................................................................................... 89
4.4.14 Adding Extension Rods with RAS ..........................................................................................90
4.4.15 Unthreading and Extracting .................................................................................................... 92
4.4.16 Unthreading and Extracting with RAS .................................................................................... 94
4.4.17 Adjusting Water Flow for Drilling with Water Mist................................................................... 95
4.4.18 Checks During Drilling ............................................................................................................ 95
4.4.19 Replace Drill Bit ...................................................................................................................... 96
4.4.20 In Case of Breakdown or Incident ..........................................................................................97
5 Transport ............................................................................................................. 99
5.1 Preparations Before Hoisting .................................................................................................99
5.2 Before Loading the Machine onto the Transport Vehicle ....................................................99
5.3 Hoisting Drill Rig ....................................................................................................................100

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5.4 Before Transporting Loaded Drill Rig ..................................................................................101
5.5 Towing.....................................................................................................................................102
5.5.1 Towing Crawler..................................................................................................................... 103
6 Daily Maintenance............................................................................................. 105
6.1 Maintenance table ..................................................................................................................105
6.2 Safety Precautions Before Performing Daily Maintenance................................................105
6.3 Visual Check...........................................................................................................................106
6.4 Wash Machine Externally ......................................................................................................108
6.5 Check Condition of Signs .....................................................................................................108
6.6 Check Lubricant Tank Level .................................................................................................109
6.7 Check Fire Extinguishers ......................................................................................................109
6.8 Check Emergency Stops and Work Lights..........................................................................110
6.9 Check Coolant Level..............................................................................................................110
6.10 Check Hydraulic Oil Level .....................................................................................................111
6.11 Check Hydraulic Oil Filter .....................................................................................................112
6.12 Check Track Frames ..............................................................................................................112
6.13 Check Engine Oil Level .........................................................................................................113
6.14 Drain Water Condensation from Preliminary Fuel Filter ....................................................114
6.15 Check DEF Fluid Level ..........................................................................................................115
6.16 Check Compressor Oil Level ................................................................................................115
6.17 Check Limit Sensors..............................................................................................................116
6.18 Check Winch...........................................................................................................................117
6.19 Check Remote Control ..........................................................................................................117
6.20 Check Hoses and Couplings.................................................................................................117
6.21 Check Diesel Engine Control Panel .....................................................................................118
6.22 Check Dust Collector.............................................................................................................118
7 Technical Data................................................................................................... 119
7.1 Weight .....................................................................................................................................119
7.2 Dimensions FlexiROC T30 R -01...........................................................................................119
7.3 Dimensions FlexiROC T30 R -03...........................................................................................123
7.4 Electrical System ...................................................................................................................126
7.5 Air System ..............................................................................................................................126
7.6 Hydraulic Systems .................................................................................................................126
7.7 Performance ...........................................................................................................................127
7.8 Inclination Angle ....................................................................................................................127
7.9 Capacities ...............................................................................................................................128
7.10 Miscellaneous.........................................................................................................................128
8 Options............................................................................................................... 129
8.1 Filling Fuel Using Electric Fuel Filling System ...................................................................129
8.2 Thread Lubrication System...................................................................................................130
8.2.1 Operation of Thread Lubrication System.............................................................................. 131
8.3 Hole Quality System ..............................................................................................................131
8.4 ROC-ANGIE.............................................................................................................................132
8.4.1 Preparing for Assembly ROC-ANGIE................................................................................... 133

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8.4.2 Assembling ROC-ANGIE...................................................................................................... 133
8.4.3 Adjusting ROC-ANGIE to Zero Reading............................................................................... 133
8.4.4 Installing ROC-ANGIE .......................................................................................................... 134
8.4.5 Aiming Examples.................................................................................................................. 135
8.4.6 Technical Data ROC-ANGIE ................................................................................................ 136
8.5 Directional Instrument ...........................................................................................................137
8.5.1 Changing Hole Length, Hole Depth, and Laser Setting ....................................................... 137
8.5.2 Activating or Inactivating Hole Angle, Hole Depth, and Laser Equipment............................ 139

FlexiROC T30 R 1 Introduction
7 No: 2969809547.1.2969824267 en-US
1 Introduction
1.1 Safety First
Always read the information in the Safety manual before starting to use the machine or
starting maintenance work.
1.2 The Purpose of this Publication
The Operation manual is intended to:
nGive an overall description of methods, required calculations, and settings
nGive an overall description of machine features
nInstruct the operator in applicable controls, handling, and operation
nInstruct the operator in operator maintenance and troubleshooting
1.3 Target Group
The information in this publication is intended for everyone involved in the application, op-
eration, and maintenance of the machine and related equipment. All readers are expected
to possess basic competence regarding mining methods, construction methods, and the
machines used for that kind of operation.
1.4 Feedback and Contact Information
Atlas Copco works actively with the development and continuous improvement of its prod-
ucts and associated documentation. Provide your feedback on products and documenta-
tion and access your local supplier under "Contact Us" at www.atlascopco.com.

FlexiROC T30 R 1 Introduction
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FlexiROC T30 R 2 Product Description
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2 Product Description
The FlexiROC T30 R has the following features and characteristics:
nTrack-driven blasthole drill
nEquipped with a top hammer rock drill
nPowered by a diesel engine
2.1 Intended Use of the Product
The rock drill rig and related equipment are designed for drilling holes in opencast mines,
in quarries, and on construction sites.
It is designed solely for this purpose.
2.2 Misuse of the Product
Any use not described in the section Intended Use of the Product are forbidden.
Examples of Misuse and forbidden use:
nLifting or transporting loads or people
nSupporting objects
nScaling rock
nCleaning stopes and drill locations using the feed
nUsing the boom to help the machine move up inclines
The list is not exhaustive.
WARNING
Misuse
Using the machine for tasks other than what is described in the instructions can cause
serious injury or death.
uThe instructions must be followed in all applications and tasks when using the machine.
uRead the instructions before using the machine, and become familiar with the permitted
tasks and machine capabilities.
NOTICE
Machine Damage
Misuse of the machine can cause problems or damage to the machine and related
equipment.
uFollow the instructions and use the product as intended.
uRead the instructions before using the machine.

FlexiROC T30 R 2 Product Description
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2.3 Main Components
Main Components
A Remote control box
B Feed cylinder
C Feeder
D Rock drill
E Outer boom
F Inner boom
G Fuel tank and expansion tank
H Electric cabinet with diesel panel
J Air filter

FlexiROC T30 R 2 Product Description
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K Dust collector
L Boom head
M Drill rod support
N Track frame
P Control panel
Q Power Pack
R Platform
S Diesel engine
T Winch
U Compressor
V Electric cabinet with radio unit
X Pressure gauge panel and operator panel
Y Radiator
2.4 Wagon Frame with Track Frames
The wagon frame contains of:
nDiesel engine
nChassis
nDust collector
nHydraulic system
nAir system
nBoom system
The track frames are carried on journals in the chassis frame. Two track oscillation cylin-
ders balance the drill rig when tramming on uneven ground. Each track frame has its own
service brake. Two separate control systems operate the service brakes. The dust collector
is installed at the back of the rig on the right-hand side.
2.5 Power Pack
The turbocharged, water-cooled diesel engine powers the hydraulic drill rig.
The turbocharged, water-cooled diesel engine with an afterburner chamber to reduce emis-
sions, powers the hydraulic drill rig.
The diesel engine is equipped with a monitoring system that includes automatic shutdown
functions.
Two tramming motors with gears drives the drill rig. The tramming motors with gears are
installed in the track frames.
Two traction motors with gears powers the drill rig. The traction motors with gears are at-
tached to the track frames.
The diesel engine drives the hydraulic pumps and the compressor.

FlexiROC T30 R 2 Product Description
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2.6 Boom System
The boom system consists of:
nInner and outer boom bodies
nBoom head
nFeed holder
nAssociated hydraulic cylinders
The directional valves for positioning the feed with the rock drill control the boom system.
2.7 Dust Collector
The hydraulically driven dust collector features automatic cleaning and consists of:
nFilter unit
nPre-separator
nSuction fan
nSuction hose
2.8 Electrical System
The 24-V electrical system is supplied with current by an alternator and two batteries.
The electrical system comprises:
nStarting equipment
nWork lights
nElectric controls
nSafety devices
The emergency stop buttons and cables are connected in series with the diesel engine cut-
out system. When an emergency stop button or cable is activated, the diesel engine is
stopped immediately. Reset the emergency stop buttons before restarting the engine. The
engine cannot be started while one of the emergency stops is still activated.
2.9 Hydraulic System
The hydraulic system comprises:
nFour hydraulic pumps
nOil cooler
nHydraulic oil tank
nValves
nHoses
The hydraulic pumps create hydraulic pressure as follows:
Pump number Description
1 Percussion, tramming drill feed
2, 3 Rotation, winch, cylinder positioning, dust collector
4 Cooling fan

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2.10 Air System
The air system consists of the compressor with oil separator, hoses, and valves. The com-
pressor is belt-driven from the diesel engine. An air-oil mixture lubricates the compressor
element. The mixture is separated in the oil separator. The system delivers air for flushing
the drilling hole, cleaning the dust collector filter and to the rock drill lubrication system
(ECL). Pump configuration, see separate instructions
2.11 Radio System
The radio system consists of:
nRemote control box
nReceiver unit
nAntenna
nElectric cabinet
nHydraulic valves
nServo unit
2.12 Data Plate
Data Plate
The data plate contains the serial number (product identification number) for each individ-
ual machine, and is required when:
nContacting Atlas Copco for support
nOrdering components or kits
nCreating records
nMaintaining records

FlexiROC T30 R 2 Product Description
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FlexiROC T30 R 3 Controls and Instrument
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3 Controls and Instrument
Controls
A Control panel
B Remote control box
C Pressure gauge cluster and operator panel
D Electric cabinet with diesel panel

FlexiROC T30 R 3 Controls and Instrument
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3.1 Pressure Gauge Cluster
!NOTE: The pressure gauges must be under supervision during drilling.
Pressure Gauges
A Pump pressure, pump 1 (Percussion, tramming motors, feeder
and control pressure too high, and low
speed to tramming motor)
B Pump pressure, pump 2 (Rotation motor, dust collector motor,
positioning cylinders, rod handling, and
winch)
C Pump pressure, pump 3 (Dust collector motor, positioning cylin-
ders, rod handling, and winch)
D Drill feed pressure
E Percussion pressure
F Feed pressure (for COP 16XX) or covered (for COP
12XX)
G Flushing air pressure

FlexiROC T30 R 3 Controls and Instrument
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H Operator display
J Rotation pressure
K Damper pressure (for COP 16XX) or feed pressure (for
COP 12XX)
L ECL pressure
M Pressure, return oil filter
3.2 Operator Panel
Control Panel
Image Description
Error message
N/A
N/A

FlexiROC T30 R 3 Controls and Instrument
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Image Description
Percussion pressure
Feed pressure
Rotation
Escape
Up
Enter
Left
Down
Right
3.2.1 Control Panel Menus
The operator panel provides information on diagnostics and different adjustments and set-
tings. There are three main menus:
Settings

FlexiROC T30 R 3 Controls and Instrument
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Diagnostics
Options
These main menus then branch out into submenus. Select the desired menu using the ar-
rows and confirm with Enter. The buttons that are selectable under each menu are illumi-
nated and can then be used.

FlexiROC T30 R 3 Controls and Instrument
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Overview Menus
3.2.2 Settings Submenus
The Settings main menu contains the following submenus:
Under Drill Control System, active functions are visible: