Atlas Copco Dynapac F3030C Troubleshooting guide

OPERATION & MAINTENANCE
Paver Finisher
Dynapac
F3030C
02-0515 4812273381 (A4)
EN Keep for later use in document compartment
Valid for:
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www.atlascopco.com

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Table of Contents
V Preface ………………………………………………………………………….…….1
1 General safety instructions…………………………..……………………………….2
1.1 Laws, guidelines, accident prevention regulations………………………………2
1.2 Warnings………………………………………………………………………………3
1.3 Prohibitive symbols…………………………………………………………………..5
1.4 Protective equipment………………………………………………………………...6
1.5 Environment protection………………………………………………………………7
1.6 Fire prevention………………………………………………………………………..7
1.7 Additional information………………………………………………………………..8
2Guarantee conditions…………………………………………………………………9
3 Residual risks………………………………………………………………………...10
4 Sensibly predictable incorrect usage………………………………………………11
A Correct use and application……………………………………………………….1
B Vehicle description ..........................................................................................1
1 Application ........................................................................................................1
2 Description of assemblies and functions ……...................................................2
2.1 Vehicle.............................................................................................................4
Construction ................................................................................................4
3 Danger zones ...................................................................................................8
4 Safety devices ..................................................................................................9
5 Technical data, standard configuration ...........................................................11
5. 1 Dimensions (all dimensions in mm) ................................................................11
5. 2 Allowed angle of rise and slope ......................................................................12
5. 3 Permissible approach angle ...........................................................................12
5. 4 Weights F3030C (all weights in t) ...................................................................13
5. 5 Performance data F3030C .............................................................................13
5. 6 Travel drive/traction unit .................................................................................14
5. 7 Engine F3030C …….......................................................................................14
5. 8 Hydraulic system ............................................................................................14
5. 9 Material compartment (hopper) ......................................................................14
5.10 Material transfer ............................................................................................15
5.11 Material distribution F3030C .........................................................................15

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5.12 Screed lifting device ......................................................................................15
5.13 Electrical system ...........................................................................................16
5.14 Permissible temperature ranges .................................................................16
6 Location of instruction labels and identification plates ..................................17
6.1 Identification label for the paver finisher ......................................................19
7 EN standards ...............................................................................................20
7.1 Continuous sound pressureF3030C, Cummins QSB 6.7-C190 ....................20
7.2 Operating conditions during measurement ................................................... 20
7.3 Measuring point configuration ...................................................................... 20
C11 Transportation……………………………………………………………………..1
1 Satety regulations for transportation................................................................1
2 Transportation on low-bed trailers...................................................................2
2. 1 Preparations....................................................................................................2
2. 2 Driving onto the low-bed trailer........................................................................4
2. 3 Secure the paver finisher to the low-bed trailer...............................................4
2. 4 After transportation..........................................................................................5
3 Protective roof..................................................................................................6
3. 1 Simple roof..................................................................................................6
3. 2 Fibre glass roof................................................................................................7
4 Transportation.................................................................................................8
4. 1 Preparations....................................................................................................8
4. 2 Driving mode.................................................................................................10
5 Loading by crane...........................................................................................11
6 Towing...........................................................................................................13
7 Safely parking the vehicle..............................................................................15
D11 Operation........................................................................................................ 1
1 Safety regulations............................................................................................1
2 Controls...........................................................................................................2
2. 1 Operating panel...... ........................................................................................2
2. 2 Special functions...........................................................................................27
Reversible conveyor..................................................................27
3 Remote control..............................................................................................28

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Remote control, left side.......................................................................28
Remote control, right side......................................................................32
D21 Operation……………………………………......................................................1
1 Display terminal description.............................................................................1
Welcome interface......................................................................................1
Main interface.............................................................................................2
Calibration interface....................................................................................4
Electrical system input parameter monitoring page1...................................5
Electrical system input parameter monitoring page2...................................6
Propulsion system output parameters and faults monitoring page………...7
Electrical system faults monitoring page.....................................................8
Engine parameters page1...........................................................................9
Engine parameters page2.........................................................................10
Engine fault display page..........................................................................11
Display terminal display setting page........................................................12
Display terminal brightness setting page...................................................13
Display terminal contrast setting page......................................................14
2 Drive engine error codes correlation table.....................................................15
D30 Operation……………………………………………………………………...........1
1 Operating elements on the paver finisher........................................................1
1. 1 Control elements on the operator’s control station..........................................1
Protective roof.............................................................................................1
Simple roof.............................................................................................1
Fibre glass roof...........................................................................................2
Control platform, moveable.........................................................................3
Driver's seat, type........................................................................................6
Fuse box.....................................................................................................7
Batteries......................................................................................................8
Main battery switch.....................................................................................8
Hopper transport safeguard........................................................................9
Screed lock, mechanical (O) ....................................................................10
Screed lock, hydraulic (O) ........................................................................11

4
Paving thickness indicator.........................................................................12
Auger lighting (O) .....................................................................................12
Auger height adjustment ratchet...............................................................13
Auger height indicators.............................................................................13
Sensor rod / sensor rod extension.............................................................14
Conveyor limit switches - conventional version.........................................16
Ultrasonic auger limit switches (left and right) - PLC version.....................17
Pressure control valve for screed charging / relieving………....................18
Pressure control valve for paving stop with relieving.................................18
Manometer for screed charging / relieving................................................18
Central lubrication system (O) ..................................................................19
Paving thickness adjustment.....................................................................20
Screed eccentric adjustment.....................................................................21
Offsetting the screed.................................................................................21
Push roller crossbar, towing......................................................................22
First-aid kit.................................................................................................24
Fire extinguisher (O) .................................................................................24
D41 Operation........................................................................................................1
1 Preparing for operation....................................................................................1
Required devices and aids..........................................................................1
Before starting work (in the morning or when starting paving)…………….. 2
Check list for the vehicle operator...............................................................3
1. 1 Starting the paver finisher...............................................................................7
Before starting the paver finisher................................................................7
“Normal” starting.........................................................................................7
External starting (starting aid) ....................................................................9
After starting..............................................................................................11
Observe indicator lamps...........................................................................13
Battery charge indicator (1) ......................................................................13
Engine error indicator (2) ..........................................................................13
Engine inspection indicator (3) .................................................................13
Engine waiting-to-start indicator (4)….…………………………………...….13
1. 2 Preparation for transportation........................................................................15

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Driving and stopping the paver finisher.....................................................17
1. 3 Preparation for paving...................................................................................18
Separator fluid...........................................................................................18
Screed heater system...............................................................................18
Direction marks.........................................................................................18
Loading / Conveying material....................................................................21
1. 4 Starting for paving.........................................................................................23
1. 5 Checks during paving....................................................................................24
Paver function...........................................................................................24
Quality of the layer....................................................................................24
1. 6 Paving with “screed control at paving stop” and
“screed charging / relieving………………………………………………………25
General..........................................................................................................25
Screed charging / relieving………………………………………………………27
Screed control with paver finisher stop / in paving operation
(screed stop / paving stop / floating stop) .................................................... 27
Adjusting the pressure..................................................................................27
Setting pressure for screed control with paving stop + relieving...................28
1. 7 Interrupting / terminating operation...............................................................31
During breaks (e.g. the material supply truck is late)………………………31
During longer breaks (e.g. lunch break) ...................................................31
When work is finished...............................................................................33
2 Malfunctions……………….............................................................................34
2. 1 Problems during paving.................................................................................34
2. 2 Malfunctions on the paver finisher or screed.................................................36
3 Tips regarding material laying........................................................................38
3. 1 Layer thickness.............................................................................................38
3. 2 Joining layers................................................................................................40
3. 3 Joining a fresh layer......................................................................................40
3. 4 Laying asphalt over manholes.......................................................................40
E 11 Set-up and modification………………………………………………………….1
1 Special notes on safety....................................................................................1
2 Distribution auger.............................................................................................2

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2. 1 Height adjustment...........................................................................................2
Grain sizes up to 16mm..............................................................................2
Grain sizes > 16 mm...................................................................................2
2. 2 Mechanical adjustment with ratchet................................................................3
2. 3 Hydraulic adjustment.......................................................................................3
2. 4 Height adjustment for large working widths / with brace..................................4
3 Auger extension...............................................................................................5
3. 1 Mounting the auger shaft extension and chute plate.......................................6
3. 2 Auger extension chart......................................................................................8
Working width 2520mm...............................................................................9
Working width 3094mm.............................................................................10
Working width 3734mm.............................................................................11
Working width 4983mm.............................................................................12
Working width 5557mm.............................................................................13
Working width 6197mm.............................................................................14
Working width 7446mm.............................................................................15
Working width 8020mm.............................................................................16
Working width 8660mm.............................................................................17
3. 3 Mounting the auger brace (pull rod) .............................................................18
3. 4 Aligning the auger………..............................................................................20
4. Offsetting the screed.....................................................................................21
5. Levelling.......................................................................................................22
5. 1 Slope controller.............................................................................................22
5. 2 Mounting the sensor arm...............................................................................23
5. 3 Mounting the grade control system................................................................23
5. 4 Setting up the sensor arm..............................................................................24
5. 5 Big ski 9 m, big ski 13 m................................................................................25
Mounting the big ski bracket on the crossbeam........................................27
Mounting the swivel arms..........................................................................28
Mounting the centre element.....................................................................29
Extending the big ski.................................................................................30
Mounting the sensor bracket.....................................................................31
Mounting and aligning the sensors............................................................32
Mounting the distributor box......................................................................33

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Connecting diagram..................................................................................34
6. Limit switch...................................................................................................35
6. 1 Auger limit switches (left and right) – mouting the PLC version....................35
7. Screed...........................................................................................................36
8. Electrical connections....................................................................................36
F10 Maintenance..................................................................................................1
1. Notes regarding safety…………………..………………………………………1
F22 Maintenance review………………………………………………………….….1
1. Maintenance review…………………………………………………………….…1
F31 Maintenance – conveyor…………………………………………………..……1
1. Maintenance – conveyor…………………………………………………….……1
1.1 Maintenance intervals…………………………………………………………..…2
1.2 Points of maintenance……………………………………………...………..……3
Chain tension, conveyor……………………………………………….....…3
Check / replace conveyor chain…………….………………………….……..4
Replace bottom plate…………….…………………………………..………...4
Replace conveyor deflector………….…………….……………..……………5
Check the conveyor drive chain tension..……………………..……….…….5
Maintenance of conveyor gear box……………………………..……….……6
To fill the gear oil…………..….…………………………….…………………..6
To change the gear oil……………………..………..…………………….…...6
F40 Maintenance – auger assembly…………………………….………………….1
1. Maintenance – auger assembly…………………………………………………..1
1. 1 Maintenance intervals……………………………………………………………..2
1. 2 Points of maintenance.....................................................................................4
Auger – outer bearing (1) ...........................................................................4
Auger planery gear (2) ............................................................................... 5
Drive chains of the augers (3) .................................................................... 6
Aguer box (4) ............................................................................................. 7
Seals and sealing rings (5) .........................................................................8
Gearbox bolts

8
Check tightening (6) ...................................................................................9
Mounting and inspection
Outer auger bearing – Check tightening (7)...............................................9
Auger blade (8).........................................................................................10
F 50 Maintenance – engine assembly……………………………………………….1
1. Maintenance – engine assembly...................................................................1
1. 1 Maintenance intervals....................................................................................2
1. 2 Points of maintenance...................................................................................4
Engine fuel tank (1) ..................................................................................4
Engine lube oil system (2) .......................................................................5
Engine fuel system (3) ..............................................................................7
Engine air filter (4) ....................................................................................9
Engine cooling system (5) .....................................................................10
Engine drive belt (6) ...............................................................................12
F 60 Maintenance – hydraulic system……………………………………………..1
1．Maintenance – hydraulic system......................................................................1
1. 1 Maintenance intervals.....................................................................................2
1. 2 Points of maintenance.....................................................................................3
Hydraulic oil tank.........................................................................................3
Suction/return flow hydraulic filter...............................................................4
High-pressure filter......................................................................................5
Bleeding the filter........................................................................................6
Hydraulic hoses...........................................................................................7
Pump distribution gear................................................................................8
Bleeder........................................................................................................9
F 74 Maintenance — Drive system……………………………………………...……1
1. Maintence of drive system..............................................................................1
1. 1 Maintenance intervals.....................................................................................2
1. 2 Point of maintenance.......................................................................................4
Chain tension (1) ........................................................................................4
Rubber pads (2) .........................................................................................6

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Rollers (3) ...................................................................................................7
Planetary gear (4) .......................................................................................8
Screw connections......................................................................................9
F81 Maintenance — Electrical system…….…………………………………………1
1. Maintenance - electrical system……………………………………………..…….1
Maintenance of batteries……………………….…………..…………………….2
Fuses and relays…………………………………………………………………..2
F90 Maintenance – lubricating point…………………………..………………………1
1. Maintenance………………………………………………………………..….……..1
2. Maintenance – Points of lubrication…………….………………………….….……2
2.1 Maintenance interval…………………………………………………………………3
2.2 Maintenance points……………………………..……………………………………4
Central lubrication system……………………………………..…………...……5
Check filling level…………………………………………………..………..……5
Top up lubricant tank…………………………………………………………..…5
Bleed central lubrication system………………………………………….…..…6
Check pressure limiting valve………………………………………………...…7
Check the flow of lubricant at the consumers…………………………...…..…8
Bearing points…………………………………………………………………..…8
F100 Tests, stopping……….……..…………………………………………………….1
1．Tests, checks, cleaning, stopping…………………………………………………1
1.1 Maintenance intervals.....................................................................................2
2. General inspection..........................................................................................3
3. Inspection by an expert...................................................................................3
4. Cleaning.........................................................................................................4
5. Preserving the paver finisher.........................................................................5
5.1 Shutdowns for up to 6 months........................................................................5
5.2 Shutdowns lasting from 6 months to 1 year....................................................5
5.3 Recommissioning the machine......................................................................5
F110 Lubricants and operating substances.......................................................1

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1. Lubricants and operating substances.............................................................1
1.1 Capacities.......................................................................................................3
2. Lubricant specifications..................................................................................4
2.1 Engine oil.......................................................................................................4
2.2 Coolant...........................................................................................................4
2.3 Pump distribution gear oil..............................................................................4
2.4 Drive unit planetary gear oil............................................................................4
2.5 Auger drive planetary gear oil........................................................................4
2.6 Auger box gear oil..........................................................................................4
2.7 Grease...........................................................................................................4
2.8 Hydraulic system............................................................................................5

V1
VPreface
If the vehicle is to be operated safely, the information provided in these operating
instructions will be required. The information is provided in a concise, clearly
instructed form. The individual chapteres are arranged in alphabetical order, and
every chapter starts with page 1. The individual pages are identified by the chapter
letter and the page number.
Example: Page B 2 is the second page of chapter B.
These operating instructions cover various vehicle options. Make sure that during
operation and maintenance work the description appropriate to the vehicle option
is used.
Safe instructions and important notes are identified by the following pictograms:
Precedes safety instructions that must be observed in order to prevent danger to
personnel.
Precedes notes that must be observed to prevent damage to equipment.
Precedes general notes and explanations.
Used to indicate standard equipment.
Used to indicate optional equipment.
In the interest of continued development, the manufacturer reserves the right to
make changes to the vehicle (which will not, however, change the essential
features of the type of vehicle described) without updating the present operating
instructions at the same time.
Dynapac (China) Compaction & Paving Equipment Co., Ltd.
No.38, Quanwang Road,
Wuqing High Tech Industrial Park,301700,
Tianjin, China
www.dynapac.com

V 2
1General safety instructions
1.1 Laws, guidelines, accident prevention regulations
The locally applicable laws, guidelines and accident prevention regulations must
always be observed, even if these are not expressly named here.
The user himself/herself is responsible for compliance with the resulting
regulations and measures!
The following warnings, prohibitive symbols and instructive symbols indicate
dangersfor persons, the vehicle and the environment due to residual risks when
operationg the vehicle.
Failure to observe this information, prohibitions and instructions can result in
life-threatening injuries!
The “Guidelines for the Correct Use and Application of Paver Finishers” compiled
by Dynapac must also be observed!

V3
1.2 Warnings
Warning on a dangerous area or hazard!
Failure ot observe the warings can result in life-threatening
injuries!
Warning on danger of being pulled in!
In this working area/on this element there is a danger of being
pulled in by rotating or conveying elements!
Only carry out activities with elements switched off!
Warning on dangerous electrical voltage!
All maintenance and repair work on the screed’s electrical
system system must always be carried out by an electrician!
Warning on suspended loads!
Never stand under suspended loads!
Warning on danger of crushing!
There is a danger of crushing when certain components are
operated, or certain functions or vehicle movements are
carried out.
Warning on hand injuries!
Warning on hot surface or hot liquids!

V 4
Warning on danger of falling!
Warning on dangers posed by batteries!
Warning on hazardous or irritating substances!
Warning on substances which constitute a fire hazard!
Warning on gas bottles!

V5
1.3 Prohibitive symbols
Opening/walking on /reaching in/ carrying out/setting up are
prohibited during operating or while the drive engine is running!
Do not start engine/drive!
Maintenance and repair work may only be carried out with the
disel engine shut down.
Spraying with water is prohibited!
Extinguishing with water is prohibited!
Unauthorised maintenance is prohibited!
Only qualified experts may conduct maintenance!
Consult the Dynapac Service Department
Fire! Naked flame and smoking are prohibited!
Do not switch!

V 6
1.4 Protective equipment
Locally applicable regulations may require the wearing of various safety
equipment!
Always observe these regulations!
Wear safety goggles to protect your eyes!
Wear suitable head protection!
Wear suitable hearing protection to protect your hearing!
Wear safety shoes to protect your feet!
Always wear close-fitting work clothing!
Wear a warning vest to be seen in time to avoid accident!
Wear respiratory equipment if breathing air is contaminated!

V7
1.5 Environment protection
The locally applicable laws, guidelines and accident prevention regulations for the
proper recycling and disposal of waste must always be observed, even if these are
not expressly named here.
Water-endangering substances like:
- Lubricants (oil, grease)
- Hydraulic oil
- Disel fuel
- Coolnat
- Cleaning liquids
must not get into soil or sewer system during cleaning, maintenance and repair
work!
Substances must be caught, stored, transported and brought to
professional disposal sites in suitable containers!
Environmentally hazardous substance!
1.6 Fire prevention
Locally applicable regulations may require suitable extinguishing agents to be
carried on the vehicle!
Always observe these regulations!
Fire extinguisher! (optional equipment)

V 8
1.7 Additional information
Also observe the manufacturer’s documentation and additional
documentation!
For example, the maintenance instructions of the engine
manufacturer
Description / depiction applicable when equipped with gas
heater!
Description / depiction applicable when equipped with electric
heater!