Atlas Copco Dynapac CC1100C User manual

Instruction manualInstruction manual
ICC1100C-1EN3.pdfICC1100C-1EN3.pdf
Operation & MaintenanceOperation & Maintenance
Vibratory rollerVibratory roller
CC1100CCC1100C
EngineEngine
Kubota D1703Kubota D1703
Serial numberSerial number
10000331x0A000001 -10000331x0A000001 -
Translation of original instructionsTranslation of original instructions
Subject to changesSubject to changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
ICC1100C-1EN3.pdf2012-05-14
Table of Contents
Introduction .............................................................................................................................. 1
Warning symbols......................................................................................... 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Slopes ......................................................................................................... 8
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Lower ambient temperature - Freeze risk ................................................... 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................... 9
Fire fighting ............................................................................................... 10
Roll Over Protective Structure (ROPS) ..................................................... 10
Battery handling ........................................................................................ 10
Jump starting............................................................................................. 11
Technical specifications ......................................................................................................... 13
Vibrations - Operator station ..................................................................... 13
Noise level................................................................................................. 13
Dimensions, top view ................................................................................ 14
Dimensions, side view............................................................................... 15
Weights and volumes................................................................................ 16
Working capacity....................................................................................... 16
General ..................................................................................................... 16
Tightening torque ...................................................................................... 18

2000h-Maintenance
ICC1100C-1EN3.pdf 2012-05-14
ROPS - bolts ............................................................................................. 19
Hydraulic system....................................................................................... 19
Machine description ............................................................................................................... 21
Identification ............................................................................................................ 21
Product identification number on the frame .............................................. 21
Explanation of 17PIN serial number.......................................................... 21
Machine plate............................................................................................ 22
Engine plates ............................................................................................ 22
Location - decals ....................................................................................... 24
Safety decals............................................................................................. 25
Info decals................................................................................................. 26
Instruments/Controls ............................................................................................... 28
Locations - Instruments and controls ........................................................ 28
Locations - Control panel and controls...................................................... 29
Function description .................................................................................. 30
Electrical system...................................................................................................... 33
Fuses ........................................................................................................ 33
Operation ............................................................................................................................... 35
Before starting ......................................................................................................... 35
Master switch - Switching on..................................................................... 35
Driver seat (Std) - Adjustment................................................................... 35
Driver seat (Option) - Adjustment.............................................................. 36
Interlock..................................................................................................... 36
Instruments and lamps - Checking............................................................ 37
Operator position....................................................................................... 37
Parking brake - Check............................................................................... 38
Starting .................................................................................................................... 39
Starting the engine .................................................................................... 39
Driving ..................................................................................................................... 41
Operating the roller ................................................................................... 41

2000h-Maintenance
ICC1100C-1EN3.pdf2012-05-14
Interlock/Emergency stop/Parking brake - Check ..................................... 42
Vibration .................................................................................................................. 42
Manual/Automatic vibration....................................................................... 42
Braking .................................................................................................................... 43
Normal braking.......................................................................................... 43
Emergency braking ................................................................................... 43
Switching off.............................................................................................. 44
Parking .................................................................................................................... 44
Chocking the wheels/drum........................................................................ 44
Battery disconnector ................................................................................. 45
Long-term parking.................................................................................................................. 47
Engine ....................................................................................................... 47
Battery....................................................................................................... 47
Air cleaner, exhaust pipe........................................................................... 47
Fuel tank ................................................................................................... 47
Hydraulic reservoir .................................................................................... 47
Water tank................................................................................................. 47
Steering cylinder, hinges, etc. ................................................................... 48
Hoods, tarpaulin ........................................................................................ 48
Miscellaneous ........................................................................................................................ 49
Lifting ....................................................................................................................... 49
Locking the articulation ............................................................................. 49
Lifting the roller.......................................................................................... 49
Unlocking the articulation .......................................................................... 50
Towing/Recovering.................................................................................................. 51
Release the brakes ................................................................................... 51
Releasing the brake, wheel motors (Optional) .......................................... 52
Towing the roller........................................................................................ 53
Retractable ROPS (Optional).................................................................... 54
Roller prepared for transport ..................................................................... 55

2000h-Maintenance
ICC1100C-1EN3.pdf 2012-05-14
Operating instructions - Summary ......................................................................................... 57
Preventive maintenance ........................................................................................................ 59
Acceptance and delivery inspection.......................................................... 59
Warranty.................................................................................................... 59
Maintenance - Lubricants and symbols ................................................................................. 61
Maintenance symbols ............................................................................... 62
Maintenance - Maintenance schedule ................................................................................... 63
Service and maintenance points ............................................................... 63
General ..................................................................................................... 64
Every 10 hours of operation (Daily)........................................................... 64
After the FIRST 50 hours of operation ...................................................... 65
Every 50 hours of operation (Weekly)....................................................... 65
Every 250 hours of operation (Monthly) .................................................... 65
Every 500 hours of operation (Every three months) ................................. 66
Every 1000 hours of operation (Every six months) ................................... 66
Every 2000 hours of operation (Yearly) .................................................... 67
Maintenance, 10h .................................................................................................................. 69
Check - Coolant system ............................................................................ 69
Hydraulic reservoir, Level check - Filling................................................... 70
Lowering of engine hood........................................................................... 71
Air circulation - Check ............................................................................... 71
Fuel tank - Filling....................................................................................... 72
Water tank - Filling .................................................................................... 73
Sprinkler system / Wheels
Check - Cleaning....................................................................................... 73
Sprinkler system/Drum
Checking - Cleaning.................................................................................. 74
Scrapers, spring-action (Optional)
Checking - Adjustment .............................................................................. 74
Scrapers, fixed
Checking - Setting..................................................................................... 75

2000h-Maintenance
ICC1100C-1EN3.pdf2012-05-14
Brakes - Check.......................................................................................... 75
Scrapers
Check - Adjustment................................................................................... 76
Scrapers, fixed
Checking - Setting..................................................................................... 76
Pump system / Tire
Check - Cleaning....................................................................................... 77
Maintenance - 50h ................................................................................................................. 79
Air cleaner indicator .................................................................................. 79
Air cleaner
Check - Replacement of main filter ........................................................... 79
Air filter indicator - Resetting ..................................................................... 80
Backup filter - Change............................................................................... 80
Air cleaner
- Cleaning.................................................................................................. 81
Steering cylinder and steering joint - Lubrication ...................................... 81
Tires - Tire pressure.................................................................................. 82
Maintenance - 250h ............................................................................................................... 83
Coolers
Checking - Cleaning.................................................................................. 83
Battery
- Check condition ...................................................................................... 84
Engine oil and oil filter - Change ............................................................... 85
Maintenance - 500h ............................................................................................................... 87
Drum - oil level
Inspection - filling ...................................................................................... 87
Rubber elements and attachment screws
Check ........................................................................................................ 88
Hydraulic reservoir cap - Check ................................................................ 88
Controls - Lubrication ................................................................................ 88
Check - Coolant system ............................................................................ 89
Maintenance - 1000h ............................................................................................................. 91
Replacing the hydraulic oil filter ................................................................ 91

2000h-Maintenance
ICC1100C-1EN3.pdf 2012-05-14
Hydraulic fluid reservoir - Draining ............................................................ 93
Replacing the fuel filter.............................................................................. 93
Replacing the pre-filter .............................................................................. 94
Maintenance - 2000h ............................................................................................................. 95
Hydraulic tank - Changing the fluid ........................................................... 95
Drum - Oil change ..................................................................................... 96
Water tank - Draining ................................................................................ 96
Water pump - Draining .............................................................................. 97
Water tank - Cleaning ............................................................................... 97
Emulsion tank - Draining ........................................................................... 98
Fuel tank - Cleaning .................................................................................. 98
Steering joint - Check................................................................................ 99

Introduction
ICC1100C-1EN3.pdf2012-05-14
Introduction
Warning symbols
The machine
Dynapac CC1100C is a self-propelled vibratory combi
roller in 2,5 metric tonnes class featuring a 1070 mm
(42 in) wide drum and 1050 mm (41 in.) wide wheels.
The machine is equipped with drive and brakes both
front and rear and vibrations on front drum.
Intended use
The CC1100C is a small combi roller as are used for
compacting of thin layers and soft asphalt compounds.
The roller is mainly intended for smaller construction
works, such as compacting asphalt on minor roads,
sidewalks, cycle ways and garage driveways.
The four rubber wheels on the CC1100C gives the
asphalt a different surface structure, as sometimes
aim at in comparison with a vibrating tandem roller.
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
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Introduction
ICC1100C-1EN3.pdf 2012-05-14
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Do not spray with high-pressure cleaner directly onto
gaskets and bearing spacings in steering hitch and
drum.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic
maintenance normally carried out by the operator.
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