Atlas Copco Power Focus 600 User manual

Power Focus 600
Printed Matter No. 9836 4954 01
Valid for Version No. 1.6
Issue No. 2014-03
2017-10-02
User Guide
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

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Overview
Safety and operating instructions
WARNING Read all warnings and all instructions. Failure to follow all
the instructions may result in electric shock, fire and/or serious personal
injury.
Ensure that you read and understand all instructions:
• Safety Information delivered together with the different parts of the sys-
tem.
• Product Instructions for installation, operation and maintenance of the
different parts of the system.
• All locally legislated safety regulations with regard to the system and
parts thereof.
Save all safety information and instructions for future reference.
WARNING Do not change system parameters at random.
• Changed parameters may result in risks of personal injury when handling
the tool.
• Included screenshots of the product interface only show examples of pa-
rameter settings or other configurations and are NOT intended to be gen-
erally applicable, unless otherwise stated.
NOTICE Changing parameters may lead to a decrease in tool performance and
may also slow down the production.
Contact your Atlas Copco representative if questions regarding the safety
and operating instructions arise.
Included images and screenshots
This manual includes screenshots from the product interface. The screenshots
can show examples of parameter settings or other configurations and are NOT
intended to be generally applicable, unless stated otherwise. Check with your
local Atlas Copco representative how to set up your specific system environ-
ment.
System architecture
IAM (Intelligent Application Module)
The Intelligent Application Module (IAM) contains the controller software,
configurations, results, and events. It is located on the backside of the front ac-
cess door and available in two different versions.

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Functionality Joint control Station control
Pset 1 16
Results 30 1000
Events 1000 1000
Batch — Batch sequence – Configure up to
four batch sequences. (1 batch se-
quence = 8 batches x 99 tighten-
ings)
Accessories No external hardware accessories
can be connected or configured.
The following external hardware
accesories can be connected and
configured:
• I/O Expander
• Stacklight
• Operator panel
• Socket selector
• Scanner
QIF accessories
The Power Focus concept features a number of accessories that simplify the
guidance and follow-up of performed tightenings. To use accessories with the
Power Focus a Station control IAM is required. The accessory functions can
be set up from the Accessories menu on the Power Focus unit.
The benefit of using serial bus-based accessories (I/O bus) is that they can be
connected in series, from accessory to accessory rather than hard wiring each
accessory to the Power Focus. This arrangement increases flexibility and quick
installation.
Power Focus uses 24 V DC, 1.5 A to power the bus, which is also used to
power external I/Os. If more current is needed, the bus must be powered exter-
nally. Every device has a 24 V DC input for this purpose.
Note! For further information about the accessories, refer to each accessory’s
user guide.
I/O Expander, sealed
I/O Expander enables the connection of several in-
puts and relays when more than those built-in are re-
quired. There are eight digital inputs, and four digital
and four relay outputs with the same functionality as
the four built-in I/Os. Each input and relay can be
configured individually.
The sealed I/O Expander is designed for more de-
manding environments than I/O Expander.

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Socket selector
Socket selector is a socket tray with LED’s that can
be used to guide the user through, for example, a
Batch sequence. When using more than one Pset it is
very convenient to use a selector. When a socket is
lifted, the corresponding Pset will be selected.
The Socket Selector is available with four or eight
sockets, and communicates on the I/O bus.
Operator panel
Operator panel is an external device for the Power
Focus. It is a general purpose lamp- and switchbox,
replacing the customer specials that are made today.
The Operator panel communicates directly with the
Power Focus and the device configuration is made
through the controller HMI.
Stacklight
Stacklight ESL-04 is a flexible light and switch de-
vice designed to interface with controllers equipped
with an I/O Bus.
Stacklight DSL-03 is a simple and customizable light
and switch device, designed to interface with con-
trollers equipped with Internal I/O connectors instead
of I/O-bus.
The stacklight comes with features such as buzzer, ro-
tating light etc.
Scanner
Scanners are used to facilitate and automate the
process of assembly and selection of tightening pro-
grams.
Scanners can read a barcode or QR code and, based
on that information, select the appropriate batch se-
quence to use for that operation.

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Tool information
The Tool information view contains information used for giving service person-
nel accurate information about the tool connected to the controller so that they
give adequate help and support or for operators to see what tool is connected to
the controller.
Note! A tool must be connected to the controller for the
Tool menu to show information.
On the Tool menu, go to Tool information.
Information Description
Model Tool model denomination.
Max torque The maximum torque the tool is able to produce. This
value is used to calculate the tightening parameter
values depending on Tool max torque.
Max speed The maximum speed the tool is able to produce. This
value is used to calculate the tightening parameter
values depending on Tool max speed.
Gear ratio The ratio of the angular velocity of the input gear to
the angular velocity of the output gear.
Serial number The tool’s serial number can be needed when the cor-
rect version of the Product instruction is required, in
order to get the correct spare parts or service instruc-
tions.
Software version Tool software version.
Product number The tool’s Product or Ordering number.
Software information
The Software view contains information used for giving service personnel accu-
rate information about the software installed on the controller so that they give
adequate help and support, and an option to update and activate the controller
software.

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On the Controller menu, go to Software.
Information Description
Version This is a unique version number of the software cur-
rently activated on the controller.
Hardware information
The hardware information window gives details about controller type and serial
number as well as the controller’s internal boards.
On the Controller menu, go to Hardware.
Auxiliary board
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Description of function and displayed information.
Base board
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Description of function and displayed information.
Connector board
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Description of function and displayed information.
IT board
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Description of function and displayed information.
TPLC board
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Description of function and displayed information.

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Introduction
Power Focus 600 is the latest generation of control and monitoring systems for
quality critical assembly. The system is designed to be the successor of air tool
solutions and DS/DL systems.
The Power Focus 600 is a control system for Tensor ES tools.
Power Focus user interface
This section describes how to get started using the controller interface and gives
an overview of the controller functionalities.
Front panel
The front panel contains a display and a keypad with special keys, navigation
keys and an alphanumeric keypad.
Display A color display showing configura-
tion views and results.
Special keys and Navigation keys Special function keys and arrow
keys for navigation.
Alphanumeric keypad The alphanumeric keypad is used
to enter data into fields and text
boxes.

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Display
Header will either show the main menu or the path to
the current view. Use the right and left arrows to nav-
igate when in the menu.
Content displays the options and functions available
in a specific view on the controller.
Footer contains help information about the selected
option or function.
Keypad
Key
Keyboard
button Name Description
Lock The Lock button activates
the PIN lock. Enter the
PIN to unlock the keypad.
Cancel Cancels the current option
or deletes a selected value.
HOME Home Brings the user back to the
start menu..
F2 Result Go to the result view.
ENTER OK OK is used to execute se-
lected functions, acknowl-
edge events and to enter
data into text boxes.
Arrow keys Navigation Use the arrow keys to nav-
igate in the controller in-
terface.
RIGHT arrow: Execute
selected function, select
current option or view.
LEFT arrow: Leave cur-
rent option or view
Navigation
You navigate in the controller interface by using the arrow keys. Options are se-
lected by pressing OK or the right arrow key. To enter data into a text box press
OK.
Web interface
The web interface is identical to the controller interface. This makes it possible
to configure and program the controller by using a web-browser on a computer
connected to the controller, see section Network settings [Page000].
Note! Users can program the controller from the controller
and the web interface at the same time.

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Navigation
You navigate in the web interface by using the arrow keys on your keyboard.
To select options press ENTER or use the right arrow key, and to enter or con-
firm data in a text box, press ENTER.
Menu overview
The controller has up to eight menus where you can configure tightenings and
hardware accessories, perform tool maintenance, administer software and view
reports.
Note! The Batch menu and the Accessories menu are only
available with the Station control IAM. See section
IAM (Intelligent Application Module) [Page000] for
more information about IAM specifications.
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Tightening Batch Tool Controller Accessories Reports Settings
Psets Scanner Tool informa-
tion
IAM Internal I/O Results Language
Batch and
Batch se-
quence
Start source Software acti-
vation
I/O Expander Events Torque units
Calibration Software up-
date
Stacklight NOK ratio Date and time
Motor tuning Hardware
info.
Operator
panel
Network
Maintenance Export/Import Socket selec-
tor
Result view
PIN
Tightening menu
The Tightening menu lists the tightening configura-
tions (Psets) stored in the controller. Here you can
configure the Psets. Learn more about how to set up
and configure a tightening in section Tightening setup
[Page000].
Batch menu
The Batch menu lists the batch programs (Batch se-
quences) stored in the controller. If using a scanner
with the tool, this is where the scanner is configured.
Learn more about how to set up and configure a batch
sequence in section Batch [Page000].
Note! The controller must be equipped with a Station con-
trol IAM to be able to access batch functionalties.

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Tool menu
The Tool menu has functions related to the tool con-
nected to the controller. Here the user can access in-
formation about the connected tool, perform tool cali-
bration, motor tuning, and set up tool maintenance.
Controller menu
On the Controller menu the user can administer and
install new controller software, view information
about the hardware devices installed on the controller,
and export or import configurations and reports.
Accessories menu
On the Accessories menu the user can configure the
internal I/Os and the hardware accessories that can be
used with the controller such as I/O Expander, Stack-
light, Operator Panel and Socket Selector. The Scan-
ner is configured on the Batch menu.
Note! The controller must be equipped with a Station con-
trol IAM to be able to connect to, and configure ac-
cessories.
Reports menu
On the Reports menu the tightening results, events,
and NOK ratio are available. Depending on IAM type
the number of stored tightening results may vary.
Settings menu
The Settings menu contains settings for to set up the
controller on a LAN, PIN, language, date and time,
torque unit to be used, as well as how to display the
results.
Help menu
The Help menu contains useful help sections about
the controller. The footer on the controller display
also shows relevant help to functions on the con-
troller.
Setup
For instructions on how to mount and connect the Power Focus 600 controller,
refer to the Product instructions (9836 5795 00).