Atmel STK512 User manual

5170C–AVR–10/09
STK512
....................................................................................................................
AVR-based Uni-directional
Radio Starter Kit Featuring
Secure Rolling-Code RF
Transmission Encryption
User Guide
Note: This Radio Starter Kit is not self-contained. It is based on an Atmel®AVR®STK®500
Flash Microcontroller Starter Kit that must be obtained separately.

STK512 User Guide i
5170C–AVR–10/09
Table of Contents
Section 1
Introduction.................................................................................................................1-1
1.1 Purpose.............................................................................................................................. 1-1
1.2 General Description ........................................................................................................... 1-1
1.3 Evaluation Kit Features......................................................................................................1-1
1.4 Included in the Kit .............................................................................................................. 1-2
Section 2
Getting Started ...........................................................................................................2-1
2.1 Hardware Assembly........................................................................................................... 2-1
2.2 Initial Programming............................................................................................................ 2-6
2.2.1 Programming the ATmega88 to Control the Receiver......................................... 2-6
2.2.2 Programming the Transmitter(s).......................................................................... 2-7
2.3 Teach the Transmitters to the Receiver............................................................................. 2-8
2.4 The Demonstration ............................................................................................................2-9
Section 3
Programming Notes ...................................................................................................3-1
3.1 Configuration...................................................................................................................... 3-1
3.2 Project Compilation............................................................................................................ 3-2
3.3 EEPROM Image Generation.............................................................................................. 3-2
Section 4
Troubleshooting Guide...............................................................................................4-1

STK512 User Guide 1-1
5170C–AVR–10/09
Section 1
Introduction
Congratulations on your purchase of the Atmel®AVR®-based Uni-directional Radio Starter Kit featuring
Secure Rolling Code RF Transmission Encryption. This kit uses an Atmel STK®500 Flash Microcon-
troller Starter Kit that must be obtained separately.
This User’s Guide describes how to use this Starter Kit. Section 2, Getting Started, describes how to
assemble and program the hardware to demonstrate a wireless link that uses a secure rolling code algo-
rithm. Section 3, Programming Notes, describes optional programming for the advanced user.
1.1 Purpose
This starter kit demonstrates a Secure Rolling Code Algorithm transmission protocol for use in a unidi-
rectional wireless communication system. Typical applications for this algorithm are garage door
openers, remote keyless entry, passive entry, and remote car-start systems.
1.2 General Description
This kit demonstrates the transmission protocol with one receiver and a pair of associated transmitters.
However, a typical system can support many more transmitters.
Characteristics of this protocol are:
A transmission-encryption value that is valid only once, preventing interception and re-transmission to
gain unauthorized access,
Message content that is virtually impossible to predict, even if previous messages are known.
For a thorough technical coverage of the hardware, software, and theory, read the application note,
“AVR411: Secure Rolling Code Algorithm for Wireless Link” that is included on the accompanying CD.
1.3 Evaluation Kit Features
Advanced Encryption Standard (AES) and its Cipher-based Message Authentication Code (CMAC)
mode of operation for transmitter authentication:
Multiple transmitters supported
PC command-line tools for cryptographic key management
Up to 256-bit key sizes supported
Less than 30 ms response time
315/434/868 MHz ISM-band frequencies
ATA5771/73/74 and ATA8741/42/43 UHF ASK/FSK transmitters with embedded ATtiny44
microcontroller

Introduction
1-2 STK512 User Guide
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ATA5723/24/28 and ATA8203/04/05 UHF ASK/FSK receivers
User-programmable transmitters with 6-pin ISP
Sleep modes for minimal power consumption
1.4 Included in the Kit
Note: This Radio Starter Kit is not self-contained. It is based on an Atmel STK500 Flash Microcontroller Starter
Kit that must be obtained separately.
This starter kit includes all the essential components needed to demonstrate an AVR-based uni-direc-
tional radio that features a Secure Rolling-Code RF Transmission Encryption protocol. Contents of this
kit are listed and shown in Figure 1-1.
Transmitter application board
ISP programming adapter for Transmitter
Receiver application board with external antenna
STK512 Interface Board
ATMega88 microcontroller (not shown)
CDROM containing software, Data Sheets, and other documentation (not shown)

Introduction
STK512 User Guide 1-3
5170C–AVR–10/09
Figure 1-1. Kit Contents
For investigating further capabilities of this kit, the following are optional:
JTAGICE mkII for debugging
IAR Embedded Workbench®AVR C compiler for changing and recompiling the source code without
porting it to another compiler (precompiled source code with default configuration is provided on the
CDROM).

STK512 User Guide 2-1
5170C–AVR–10/09
Section 2
Getting Started
This section contains the steps required to get a simple system with a receiver and two transmitters up
and running. Hardware assembly, initial programming of the components, teaching the transmitters to
the receiver, and demonstrating the transmission protocol are described in the following subsections.
2.1 Hardware Assembly
The kit hardware must be interfaced to the STK500.
Step A: Assemble the STK500 Board
The STK500 Board must be set up properly before mounting the STK512 Interface Board. The assem-
bled STK500 Board is shown in Figure 2-1.
Figure 2-1. STK500 Board with Ribbon Cables and Microcontroller

Getting Started
2-2 STK512 User Guide
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1. Carefully remove any ICs in the green “SCKT3200A2” socket.
2. Insert the furnished ATMega88 into the “SCKT3200A2” socket.
Note: The orientation of the red stripe in the cable is not critical in the following steps as long as pin 1 is con-
nected to pin 1.
3. Using a 6-pin jumper cable supplied with the STK500;
connect the two male headers “ISP6PIN” and “SPROG2”.
4. Using a 10-pin jumper cable supplied with the STK500;
connect the two male headers “PORTC” and “LEDS”.
5. Using a 10-pin jumper cable supplied with the STK500;
connect the two male headers “PORTD” and “SWITCHES”.
6. Place jumpers on the following headers as shown in Figure 2-2.
–VTARGET
–AREF
– RESET
–XTAL1
– OSCEL (a 3-pin header. Place a jumper next to the “1” printed on the board).
Figure 2-2. Detail of Jumper Placement on the STK500

Getting Started
STK512 User Guide 2-3
5170C–AVR–10/09
Step B: Assemble and Attach the STK512 Interface Board
The STK512 Interface Board must be assembled and mounted on the STK500 Board. The completed
assembly is shown in Figure 2-3.
Figure 2-3. Assembled STK512 Interface Board
1. Orient the STK500 as shown in the Figure 2-3.
Caution: After the next step, whenever the interface board is removed from the STK500 sockets, use
caution if a tool is used for leverage. It is easy to bend pins or otherwise damage the STK500 and/or the
interface board. Use a rocking motion while steadily pulling (not prying) it straight from the sockets.
2. Insert the STK512 Interface Board into the EXPANDx sockets, oriented with the LEDs and red DIP
switches to the left-hand side. To verify the orientation, check that the EXPAND0 pins on the Inter-
face Board plug into the EXPAND0 socket on the STK500 Board. Press firmly so that the board pins
seat well.
3. Install jumpers on all five pairs of pins (JP2, next to the “configure” button) as shown in Figure 2-4.

Getting Started
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5170C–AVR–10/09
Figure 2-4. STK512 Jumper Placement

Getting Started
STK512 User Guide 2-5
5170C–AVR–10/09
Step C: Mount the Receiver Application Board
The Receiver Application Board must be mounted on the STK512 Interface Board. The completed
assembly is shown in Figure 2-5.
Figure 2-5. Completed Receiver Assembly
Caution: After the next step, if the receiver board is removed from the interface board sockets, use
EXTREME caution! The pins on the receiver board are very easily bent and broken! Use a rocking
motion to lift the board straight (perpendicular) out of the socket.
1. Orient the receiver board above the Interface Board as shown in Figure 2-5. Carefully insert the
Receiver Application Board into the STK512 Interface Board sockets.
2. Install the antenna onto the SMB connector.
3. Supply the STK500 with +12 V power by connecting it to a PC using the RS232 port.

Getting Started
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2.2 Initial Programming
After setting-up the hardware, insert the accompanying CD into the computer’s CDROM drive.
Note: If you want to use something other than the pre-compiled demonstration software and EEPROM files
included on the CD, there is additional programming information in Section 3, Programming Notes.
1. Apply power to the STK500 by moving the power switch toward the edge of the board.
2. If not already done, install and/or open AVR Studio.
3. When the first box appears entitled, “Welcome to AVR Studio 4,” click “Cancel” (to program the
devices doesn't require that a “Project” be used).
4. Click on the black IC icon with “AVR” -- it is in one of the top rows of the AVR Studio screen.
(Note: When hovering over this symbol with the mouse pointer, “connect to the selected AVR pro-
grammer” appears. This indicates that this is the correct icon).
A pop-up window labeled “STK500” appears.
5. AVR Studio is now ready to program the transmitter(s) and receiver.
2.2.1 Programming the ATmega88 to Control the Receiver
1. Select the “Program” tab and then select ATmega88 from the pull down menu.
2. Select the “Advanced” tab and then select “read signature” to ensure that communication with the
device is functioning properly. If the read attempt is successful, a number will show in the window. If
not, a pop-up will appear describing the failure. Consult the STK500 documentation to handle any
failures.
3. Select the “Fuses” tab and ensure that the Fuses are set as shown in Table 2-1
4. From the CD, in the folder “software\IAR\RX\Release\Exe,” program the flash of the ATMega88 with
“RX_fffMHz.a90.” (Note: “fff” is 315, 434, 868 or 915, the frequency specified for this kit).
5. From the CD, in the folder “software\Precompiled,” program the EEPROM of the ATMega88 with
“RX_EEPROM_AES128.hex.”
The ATMega88 is now programmed to control the receiver.
Note: About receiver programming: the two rows of DIP switches on the interface board provide the capability to
set the OPMODE and LIMIT registers of the receiver IC. These DIP switches are NOT used by this demon-
stration software, as the receiver is programmed by the ATmega88. More can be found about how these
switches work by consulting the appropriate Data Sheets for the receiver ICs used in this kit. To avoid acci-
dental misprogramming of the receiver IC when using this demonstration kit, avoid pushing the white
“CONFIGURE” button when the black slide switch is in the “STK512” position!
Table 2-1. Receiver ATmega88 Fuse Settings
Fuse Name Setting
Boot Flash section size = 1024…
Brown-out detection disabled
Int RC Osc 8 MHz: … +64 ms
Divide clock by 8 internally
Watchdog Timer always on
Checked
Checked
Checked
Not Checked
Not checked

Getting Started
STK512 User Guide 2-7
5170C–AVR–10/09
2.2.2 Programming the Transmitter(s)
1. On the STK500, remove the 6-pin cable from the “SPROG2” header, plug it into the ISP program-
ming adapter. Next, insert the transmitter application board into the adapter, as shown in Figure 2-6.
Figure 2-6. Transmitter Key Fob with 6-pin Cable
2. On the “Program” tab of the “STK500” pop-up window, select the ATtiny44 from the pull-down list.
3. In the “Advanced” tab select “read signature” to ensure that communication with the device is func-
tioning properly. If the read attempt is successful, a number will show in the window. If not, a pop-up
will appear, describing the failure. Consult the STK500 documentation to handle any failures.
4. Select the “fuses” tab and ensure that the Fuses are set as shown in Table 2-2.
5. From the CD, in the folder “software\IAR\TX\Release\Exe,” program the flash of the ATtiny45 with
“TX.a90.”
6. From the CD, in the folder “software\Precompiled,” program the EEPROM of the Tiny45 with
“TX_EEPROM_AES128_ID1.”
7. Repeat this process for the second transmitter, except with the file “TX_EEPROM_AES128_ID2.”
The transmitters are now programmed and ready for use.
Table 2-2. Transmitter ATtiny44 Fuse Settings
Fuse Name Setting
Preserve EEPROM memory…
Brown-out detection disabled
Int RC Osc 8 MHz: … +64 ms
Divide clock by 8 internally
Watchdog Timer always on
Checked
Checked
Checked
Not Checked
Not checked

Getting Started
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2.3 Teach the Transmitters to the Receiver
In order for the rolling code to work, each transmitter must convey to (teach) the receiver three data ele-
ments: its unique serial number, its secret key, and its sequence counter value. The “learn mode” is
physically activated at the receiver during which time authorized transmitters can transmit their specific
information. This teaching and learning process is accomplished by the following steps.
For security purposes, when the receiver enters the learn mode, all previous data concerning transmit-
ters should be erased. This is discussed in further detail in section 3.2 of the “AVR411: Secure Rolling
Code Algorithm for Wireless Link Application Note” that is furnished on the CDROM. This requirement
has not been implemented in this starter kit in order to allow further investigation into this mode.
Familiarize yourself with the following instructions before beginning the teaching process.
Also, keep your transmitter key fobs readily available. The default timeout to teach a transmitter is 10
seconds before the receiver will exit the learn mode.
1. Enter learn mode on the receiver by pressing the SW5 button on the STK500. The LED marked
LED5 illuminates, indicating that the receiver is in learn mode.
2. Within 10 seconds, press Switch 1 on the transmitter key fob you want the receiver to recognize.
Inadvertently pressing any other button or combination of buttons will transmit an ordinary message
that will be ignored by the receiver since the receiver is expecting a longer “teach” message. Once
the receiver receives the “teach” message, the learn-mode LED5 blinks off once, and you have
another 10 seconds to teach the next transmitter. If LED5 does not blink, the message was not
received correctly, perhaps due to interference or an incorrect button combination. Repeat steps 1
and 2 until successful.
Figure 2-7. Transmitter Key Fob Button Numbering

Getting Started
STK512 User Guide 2-9
5170C–AVR–10/09
3. Repeat steps 1 and 2 for to teach additional transmitters.
4. When the last transmitter has been taught to the receiver, wait for the 10-second learn-mode timeout
to expire. At this Point, LED5 goes off and the receiver is ready to accept regular messages from the
transmitters.
Note: Whenever the maximum number of transmitters is reached, LED5 blinks to indicate that a transmitter has
been learned, but there is not another 10-second delay. LED5 goes off immediately after blinking.
2.4 The Demonstration
On the STK500, LED0 through LED4 represent a sequential circular counter (i.e., LEDs 0 through 4 illu-
minate in sequence and then LEDs 0 through 4 again illuminate in sequence, etc.). Pressing Switch 3 on
a learned transmitter key fob increments the code counter and the illuminated LED; pressing Switch 2,
the counter and the illuminated LED de-increments.
Since the rolling code is transparent (embedded in the transmitted message) to the end user of a sys-
tem, by default, the software provided in this starter kit is designed to simply demonstrate the reliable
receipt of transmissions originating from the transmitter key fobs.
A necessary component of this secure encryption algorithm is synchronization between the transmitter
and receiver. To demonstrate synchronization feature, a situation must be created to cause a transmitter
key fob’s counter to become out of sequence with the receiver’s respective counter. With the source
code provided, the window of acceptance defaults to a value of 100. That is, the transmitter key fob must
increment its counter 100 times above the count the receiver remembers for that transmitter key fob.
This can be done by moving the transmitter key fob out of range of the receiver and pressing either
Switch 2 or 3 more than 100 times. When the transmitter key fob is again brought within range of the
receiver; note that the receiver will not respond to that transmitter key fob because the counters are out
of sequence more than 100. This synchronization feature is further explained in section 3.1.1 of the
“AVR411: Secure Rolling Code Algorithm for Wireless Link Application Note” that is furnished on the
CDROM.
To simplify demonstrating the out-of-sync situation, the size of the “rolling window of acceptance” vari-
able can be reduced. This reduces the number of times the transmitter key fob switches must be
pressed to cause an out of sync condition.
Similar to the above approach, incremented counter values can be changed through manipulation of the
counter value variable directly in software. Atmel recommends appropriate variable monitoring capabili-
ties be available before attempting this approach.
Whichever approach is used, the transmitter key fob and receiver counter can be resynchronized by
having the receiver relearn the transmitter key fob.

STK512 User Guide 3-1
5170C–AVR–10/09
Section 3
Programming Notes
The following describes optional programming that is not necessary to use the kit to demonstrate the roll-
ing code algorithm over an RF link. In addition to the information below, the accompanying CD contains
a “readme.html” file that documents user programming of both the receiver and transmitter.
This information is included for the advanced user who wishes to experiment with the kit and its
expanded capabilities.
3.1 Configuration
There are numerous options for the system, e.g., cryptographic key sizes, message field sizes etc. The
parameters are given as #define macros in the config.h files in both the transmitter and receiver source
code folder. The most important parameters are given in. It is important that the parameters for the trans-
mitter and receiver code are the same.
The configuration file contains several other advanced parameters. Parameter usage is explained in
comment blocks in the files themselves and should not be altered. Always keep a backup copy of the
original default configuration.
Note: 1. Serial number, command code and sequential counter value fields must not exceed 16 bytes. A compile
error will occur if the total size exceeds this limit.
Table 3-1. Basic Configuration Parameters
Parameter Name
Default
Value Description
KEY_BITS 128 Size of the AES cipher key in bits. Allowed values are 128, 192 and 256
bits, where 256 bits is the most secure option.
SERIAL_NO_BYTES 4 Size in bytes of the message field containing a transmitter's serial
number. Allowed values are 1, 2, and 4 bytes(1).
COMMAND_CODE_BYTES 1 Size in bytes of the message field containing the requested command.
Allowed values are 1, 2, and 4 bytes(1).
SEQ_COUNTER_BYTES 4 Size in byte of the message field containing the sequential counter
value. Allowed values are 1, 2, and 4 bytes(1).
MAC BYTES - 4
Size in bytes of the message field containing the MAC. The value must
not be larger than 16 bytes. More bytes give a more secure
authentication.
MAX_TRANSMITTERS 5
Maximum number of transmitters that one receiver can learn. This
number is limited by the amount of free EEPROM memory. A compile
error will occur of the number is chosen too large.
WINDOW SIZE - 100 The size of the rolling window of acceptance.

Programming Notes
3-2 STK512 User Guide
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3.2 Project Compilation
This step can be skipped if you only want to use the precompiled source code with default settings. If
not, compile projects for both the transmitter and the receiver. Detailed compilation instructions and fuse
settings are giving in the source code documentation.
3.3 EEPROM Image Generation
Allocate serial numbers and secret and shared keys for the system components. Then use the supplied
command line tools to generate one HEX file for every unit. The secret key for the transmitters should be
discarded after generating the HEX file. They are not needed and could compromise system security if
they get into the wrong hands.
Make sure that all transmitters that will be associated with a receiver have the same shared key as the
receiver.
Note: 1. The supplied tools are only meant for prototyping and evaluation. For full production use, a secure key
management infrastructure should be established.

STK512 User Guide 4-1
5170C–AVR–10/09
Section 4
Troubleshooting Guide
Table 4-1. Troubleshooting Solutions
Problem Reason Solution
LED on Receiver
Application Board
not active
Power is not applied or is less than 5V
Verify that 5V is supplied to the Receiver Application
Board via on-board pins or through the STK512 Interface
Board connection to the STK 500 (VTG jumper).
DATA Selector switch was not set to the STK511
position when power was applied
Set DATA Selector switch to STK511 and re-apply 5V
supply
Receiver in permanent sleep mode because Sleep
mode of all 1s selected in OPMODE register
Select different polling rate and re-program OPMODE
register
Receiver Application Board rotated 180° when mounted
on the STK512 Interface Board
Verify that Receiver Application Board signal test points
are placed toward the DIP switches.
LED(s) on STK512
Interface Board not
active
Power not applied
Verify that Power is supplied to the STK512 Interface
Board through either the Receiver Application Board or
the STK500 Board (VTG jumper).
Corresponding DIP Switch bit(s) not set Set the corresponding bit(s) to ON on the DIP Switch for
that register.
Bias resistor(s) damaged Replace the corresponding bias resistor(s) on the back of
the STK512 Interface Board with 1 k
Incorrect firmware loaded into the STK512 Interface
Board where I/O port of the onboard microcontroller
programmed to logic high
Reload the STK512 Interface Board Firmware as
described in Section 2.2.
Registers in the
receiver do not
appear to be
programming
Power supplied is too low Verify that the power being supplied is 5V
DATA Selector switch was not set to the STK511
position when Configure button pressed Set DATA Selector switch to STK512 and re-press button
STK512 Interface Board firmware has become
corrupted
Reload the STK512 Interface Board Firmware as
described in Section 2.2.
Registers may be programming correctly with no visible
signs of change Some external source may be holding
the Data line low
Monitor the Data Test point with an oscilloscope to check
for presence of the acknowledge bit.
Receiver Application Board rotated 180° when mounted
on the STK512 Interface Board
Verify that Receiver Application Board signal test points
are toward the DIP switches.

Troubleshooting Guide
4-2 STK512 User Guide
5170C–AVR–10/09
Unable to load
STK512 Interface
Board firmware
STK512 Interface Board not correctly connected to
STK500 Verify EXPANDO and EXPAND1 are properly oriented
ISP ribbon cable not connected properly
Ensure ribbon cable connected between ISP6PIN header
and SPROG3 header
Check orientation of pin 1 on headers
Incorrect device selected Select ATmega8515 from the Device menu. Verify that the
signature byte matches in the Advanced tab
Device present in STK500 sockets Remove all devices from the programming sockets of the
STK500
ISP jumper not shorted on STK512 Interface Board Connect shunt
Power and serial cable not connected to STK500 Verify setup of the STK500 hardware
Transmitter not
responding to
button press
Battery dead Open Transmitter Application Board case and replace
coin cell battery
Demo Software corrupted Reload the desired software according to Section 2.2.
Switch contact not made Ensure proper contact of the button to the Transmitter
Application Board
No activity on
Tra ns mitte r
Application Board
LED(s)
Low Battery voltage Replace coin cell battery
Transmitter is in sleep mode Press button to wake from sleep mode
Demo Software corrupted Reload the desired software according to Section 2.2.
Tra ns mitte r
Application Board
LED(s) constantly lit
Demo Software corrupted Reload the desired software according to Section 2.2.
Unable to program
Tra ns mitte r
Application board
through ISP header
Incorrect orientation of the ribbon cable connecting the
ISP header to the STK500 Verify the orientation of both sides of the ribbon cable
Power not supplied to transmitter on-board
microcontroller
Supply 3 volts to the transmitter microcontroller through
the coin cell battery or via the STK500
Wrong device selected in the STK500 software Select ATtinyl3 from the Device menu. Verify that the
signature We matches in the Advanced tab
Power and serial cable not connected to STK500 Verify setup of the STK500 hardware
Demo not working
(STK500 LED(s) not
responding to
transmitted signal)
Incorrect orientations of the Receiver Application Board
or STK512 Interface Board
Verify the hardware is assembled correctly as shown in
Section 2.
Power not properly supplied to all boards See the troubleshooting section for each board.
Data Selector switch not set to STK500 position Set the switch to the proper position and re-run the demo
Microcontroller socket on STK500 not populated The demo uses an ATmega88 microcontroller in the
STK500 to decode the received signal
Corrupted software in the STK500 microcontroller Reload the Receiver Decode software as shown
in Section 2.
10-pin ribbon cable not connected properly
Verify that the 10-pin ribbon cable is properly connected
to the LEDS header from the PORTC header on the
STK500
Incompatible modulation used on the transmitter and
receiver
Verify that transmitter and receiver are both set for the
same modulation type (ASK versus FSK)
Receiver set to permanent sleep Check for Sleep bits in the OPMODE register set for all 1s
Receiver limits incorrect Verify correct register settings as given in Section 2.
Receiver antenna not connected Connect external whip antenna to Receiver Application
Board
Table 4-1. Troubleshooting Solutions (Continued)
Problem Reason Solution

5170C–AVR–10/09 /xM
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