Auber WS-1500ES Administrator Guide

Operation Instruction Manual
WS-1500ES
Precision PID Temperature Controller
Version 1.0
Auber Instruments
730 Culworth Manor
Alpharetta, GA 30022
770-569-8420
www.auberins.com
Jan. 2011
Introduction
Thank you for purchasing the Auber WS series temperature controller. We sincerely
appreciate your decision and trust that our machine will meet your expectations in both
the quality of the result and the value of our product. While we are delighted that you may
be anxious to operate the controller for your project, a few minutes of your time reading
through this manual will only serve to enhance your experience in the months and years
ahead. In particular, we would urge you to read through the safety warnings below.
Although this plug-and-play controller is very easy to operate, the process involves high
temperature and high wattage appliances and your safety is paramount.
SAFETY WARNINGS
•This controller is designed only to be used with devices that have limited power
and their own thermal cut off protection, such as a thermostat or thermal fuse in
case of controller failure.
•Do not place any objects on the top of controller surface which is used to vent
excess heat during its operation.
•The maximum electric current this controller can handle is 15 ampere. For 120
volt AC in US and Canada, this limits the heater power to1800 watts. Due to its
compact size and the splash proof design for kitchen applications, the controller
has a limited ability to dissipate the heat generated by the internal solid state relay
during the initial heat up. The initial full power heat up process cannot be more
than 90 minutes. If you system need take longer time to warm up, please read
Appendix 1 “Managing the heat generated by the controller”
•Always place the sensor in the controlled subject when the controller is on.
Before turning on the controller, please make sure the sensor is placed inside the
container to be controlled. Leaving the sensor outside will form an open loop
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operation. If the sensor is left outside, controller will assume the temperature is
low even if the controlled subject is already very hot. The controller will provide full
power to the heater. It will not only overheat the controller, but also damage your
appliance, and even cause a fire. If the sensor is not permanently mounted on the
system and left it outside of system is a potential problem, you should enable the
open loop alarm function (see page 11 for details).
•This controller is designed to control the devices recommended by Auber
Instruments only. Using it to control a not recommended device can be dangerous
and cause fire. Auber Instruments is not liable for damages caused by misuse of
the controller. If you are not sure the controller can be used, please contact Auber
Instruments before use.
•If an abnormal display or noise is observed, turn the controller off, unplug the
power cord and contact the manufacturer before using it again.
•Clean the controller only when it is cool and unplugged.
•Do not allow children to operate the controller.
Specifications
Input voltage: 100 to 240 VAC 50 /60 Hz.
Output voltage: Same as the input.
Maximum Current: 15A.
Fuse Size: 15A Fast blow.
Control Action: Heating (reversed action) or cooling (direct action).
Control Mode PID, PI, PD P or On/off.
Output switching device: Built-in optically isolated solid state relay with zero voltage
crossing switching.
Sensor type: Pt100 RTD sensor.
Sensor tip dimensions: 4 mm diameter x 40 mm long.
Sensor cable length, 3 ft (915 mm).
Alarm: High limit alarm and Open loop alarm with LED and
buzzer.
TimerRange: 0.1 to 99.9 hours. It can be turned off by user.
Temperature display unit: Celsius or Fahrenheit.
Temperature resolution: 1 °C or 1 °F.
Temperature display range: -50 to 400 °C or -58 to 752 ° F.
Temperature accuracy: 1°C (1°F).
Dimension: 6 x 3.2 x 7 inch (155 x80x170 mm) W x H x D.
Weight: 2.9 lb (1.5 kg).
Warranty: 1 year for controller, 90 days for sensor.
Operating Instructions
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1) Description of the controller.
Figure 1. Front Panel
(1) Parameter Window (LED) - for displaying temperature values and controller's
system parameters.
(2) Output status indicator - In normal mode, this LED indicates the heater status.
When it is on (lit), the heater is powered. When it is off, the heater power is off. When
it is flashing, it means the heater is on and off intermittently to reduce the power
output. It should be synchronized with the power light on the cooking device.
(3) SET Key - for showing current temperature settings, getting into parameters
setting mode and confirming various actions taken.
(4) “+” Key - To increment displayed value.
(5) “-”Key - To decrement displayed value.
(6) Time Key - Change the Parameter Window between current timer and
temperature values, when pressed.
(7) Alarm indicator - Lit when the alarm is on.
(8) Timer status indicator - In normal mode, when “(8)” is on and “(9)” is flashing,
LED shows the time passed since it’s powered on.
(9) Mode indicator - the small “dot” is used to indicate what mode the controller is in.
•When it is flashing and “(8)” stays on, “(1)” is the time that has elapsed since
it’s powered on.
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•When it is flashing “(8)” is off, the controller is in the parameter setting mode.
“(1)” is the value can be changed by using (4) and (5) key.
Figure 2. Back Panel
2) Connecting the controller
Figure 3. Typical connection between the controller and
the heating device (in this example, the cooker).
The connection of controller should be done in the following steps.
•Plug the temperature sensor to the back of the controller.
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•Plug the power cord to the power outlet on the wall.
•Turn on the controller to make sure the controller powers up properly. The
temperature display is in the range expected. Then, turn off the controller.
•Plug the heater to the back of the controller. If the heater has a switch, put it in the
off position. Put the sensor inside the container to be controlled.
•Turn on the controller.
•Turn on the heating device.
Remark The connector of sensor contains a slot for correct pin connection. It also has a
spring lock to prevent disconnect by accidental pulling on the cable. Following pictures
show how to install and remove it.
Fig 3a. How to install the sensor.
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Fig 3b. How to remove the sensor.
3) Operating the controller
3.1 Setting the temperature.
Press SET key twice. Both 1) and 2) will start to flash. The LED shows the current
temperature setting. Use “+” and “-“ keys to change the setting. When finished, press the
SET again to confirm the change.
Note: the temperature setting will not be changed if SET is not pressed (confirmed). The
display will return to the normal display mode if no key is pressed within 3 seconds.
3.2 Switching the display between temperature and time.
This is done by pressing the Time Key (“6)”) once. When “8)” is on (lit) and “9)” is flashing
at the same time, LED is in timer mode and shows the actual time passed since the
controller was last powered on. When “8)” is off (not lit), LED is in temperature mode and
shows the current sensor temperature.
3.3 Setting the timer.
Press SET key once and release it, both 1) and 8) will start flashing. The LED shows the
current timer setting in minute. Use “+” and “-“ key to change the timer setting. When
finished, press the SET again to confirm the change.
Note: the timer setting will not be changed if SET is not pressed (confirmed). The display
will return to the normal display mode if no key is pressed within 3 seconds.
Using the timer The timer can be used in two different ways.
a) Use it as timer. If you set the timer for 1200 minutes, the controller will stop sending
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power to the cooker 1200 minutes after it is powered up. It will display “End” on the
window and send an audio beeping sound. Turning off the power and on again will reset
the timer.
b) Use it as a clock. Instead of using the timer function, many users just use it as a clock
to find how long the food has been cooked. To use it as a clock, set the time longer than
you need to use, or, just set the timer at 9999 minutes. During the operation, press the
“time” button once will change the display from temperature of the pot to the time that
has elapsed since powered up. Press the “time” button again will change the display
back to temperature.
3.4 Tuning the controller
This controller is shipped with parameters set for commercial rice cooker. You can try to
use this setting for other cooking device also because the setting it suitable for a typical
slow response and balanced system. If you feel the performance is not ideal, you can try
to use the recommended PID parameters listed in Table 1. These are the parameter we
obtain from tuning the system manually. If your cooker is not listed in the Table 1 of our
pre-selected cookers, or the PID parameters we provided are not working for your liking,
you can use the auto-tuning function to let the controller to determine the PID
parameters automatically. You can also manually tune the PID parameter if you are
familiar with PID control technology. To activate the auto-tuning processes or change the
P, I and D parameters, please see next section and Fig 5.
Symbol P I d
Display P I d
Commercial Rice cooker, steam table 180 700 40
Commercial Rice cooker, steam table 18 0 150
Home use rice cooker, 54 60 15
Home use rice cooker, wine fermentation. (PD
mode) Switch set at Warm position 17 0 40
Slow cooker, 7 quart 180 700 40
Slow cooker, 4 quart 54 60 15
Slow cooker, PD mode (low overshoot) 40 0 40
Bradley Smoker 70 600 150
Table 1. Recommended PID parameters that can be used as reference point.
Please note that the P value in table is in Fahrenheit unit. If the controller is using
Celsius unit, divide the P value by 1.8. If you switch from Fahrenheit display to
Celsius, the controller will automatically convert all the settings.
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4) Controller System Configuration Parameter.
This section discusses how to configure the controller for a specific application. For most
of sous vide cooking users, there is no need to read this section. The controller’s default
setting is for most commonly configuration of sous vide cooking.
The controller parameters are divided into two groups.
A) The first group of parameter is related to the control performance. They need to be
adjusted based on the system to be controlled. Table show the list of these parameters,
their range and initial set value when left the factory.
Table 2. List of control parameters and its initial settings under code 166.
Symbol Display Description Range Initial
P
P
Proportional band (in 0.1 Degree) 0-600 180
I
I
Integral constant (second) 0-900 700
d
d
Derivative constant (second) 0-300 40
AT
AC
Auto-tune 0=off 1=on 0
T
C
Cycle rate (second) 1-100 2
Details about each parameter
•P. Proportional band. It is in 0.1 degree units. This parameter control the output
of the controller based on the difference between the measured and set
temperature. Larger the P number means the weaker the action (lower gain). e. g.
If P=100, the proportional band is 10 degree (100 x 0.1=10). When the sensor
temperature is 10 degrees below the proportional band (10 degrees below the
setting), the controller will have 100% output. When the temperature is 5 degree
below the set point, the output is 50%. When the temperature is equal to the
setting, the controller will have 0% output (assuming integral and derivative
functions are turned off). This constant also affects both integral and derivative
action. Smaller P values will make the both integral and derivative action stronger.
Please note the value of the P is temperature unit sensitive. If an optimized P
value was found when operating the controller in Celsius, it needs to be multiplied
by1.8 when changed to Fahrenheit.
On/off mode. If P is set to 0, the control mode will be changed from PID mode to
On/off mode. On/off mode should be used for controlling an external relay, a
solenoid valve, or a compressor of freezer. You also need to set the hysteresis
band (dead band) for the on/off mode. In the on/off mode, Integral and Derivative
parameters are not valid.
•I. Integral time. The unit is in seconds. This parameter controls the output of
controller based on the difference between the measured and set temperature
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integrated with time. Integral action is used to eliminate temperature offset. Larger
number means slower action. e. g. assuming the difference between the
measured and set temperature is 2 degree and remain unchanged, the output will
increase continuously with time until it reaches 100%. When temperature
fluctuate regularly (system oscillating), increase the integral time. Decrease it if
the controller is taking too long to eliminate the temperature offset. When I=0, the
system becomes a PD controller. For very slow response system such as slow
cooker and large commercial rice cooker, set I = 0 will significantly reduce the
temperature overshoot.
•d. Derivative time. The unit is in seconds. Derivative action contributes the output
power based on the rate of temperature change. Derivative action can be used to
minimize the temperature overshoot by responding its rate of change. The larger
the number is, the faster the action will be. e.g. when the door of oven is opened,
the temperature will drop at very high rate. The derivative action change the
controller output based on the rate of change rather than the net amount of
change. This will allow the controller to act sooner. It will turn the heater to full
power before the temperature drops too much
•AT, Auto Tune.
Every type of cooker has its own unique set of tuning parameters. For the
controller to heat with stability, it should have programmed with the tuning
parameters for the cooker currently being used.
When Should the Controller be Tuned?
Auto-tuning function (it’s often known as self-tuning) can automatically optimize
the PID parameters for your chosen cooking system. The auto-tuning function will
heat up your cooker then let it cool down. It will repeat this heat/cool cycle several
times. Based on the response time of the whole cooking system, the controller will
calculate and set the PID parameters for your cooker.
Figure 4
Before using the auto-tune function, you must set the cooking equipment up in the
exact configuration it will be used. For example, to tune a rice cooker, place the
sensor in the room temperature pot filled with water and plug the cooker into the
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controller. If the cooker has its own thermostat or power control, turn both as high
as they’ll go. Set the controller to the appropriate power level (see next Section).
Turn the controller and cooker on, and then enter the desired set point
temperature closed to your normal cooking temperature.
You should always write down your old PID parameters, before letting the
controller to perform auto-tuning. This way if something goes wrong, you can
always go back to your old PID parameters. The water amount in the pot should
be the same volume as you would have normally used. Basically, you must setup
your cooking system close to your actual cooking environment.
The duration of auto-tuning depends on how fast the system is responding to the
heating and cooling cycle. If the temperature of the cooker takes a long time to
drop -when heater is off- the auto-tuning could be a very long tuning process. This
is especially true with a well insulated cooker. The auto-tuning should be able to
tune most of your chosen with fairly good result.
To activate auto-tuning, set AΓto 1 then exit the menu (see Fig 5). The display will
start to flash alternately betweenAΓand the current water bath temperature,
which indicates auto-tuning is in progress. When the display stops flashing, the
auto-tuning is finished. Now, the newly calculated PID parameters are set and are
used for the system. The new parameters will store in the memory even the power
is off.
•T, cycle rate. The unit is second. This unit determines how long for the controller
to calculate each action. e.g. If T is set to 10 seconds, when controller decide the
output should be 10%, it will turn on the heater 1 second for every 10 seconds.
This parameter should set at 2 second for heating with an electric heater. When
controlling a solenoid valve or a compressor of refrigerator, the T should set to
10-20 to reduce the frequency of on/off.
To prevent changing critical parameters by accident, an access lock, LCK is used.
Special code is needed to open the lock for these parameters.
This group of parameters is accessed by input code 166. Figure 4 is the flow chart that
shows how they can be changed.
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Figure 4. Code 166 Parameter setup flow chart
Press and hold SET key for 4 seconds until LED display “LCK”, and then release the
SET key. The display will show “0”. To get into parameters setting mode, you need to key
in the pass code. Use “+” and “-“keys to adjust the display to 166 (which is the pass code)
and press SET. The LED will show “P” for a second and then its P setting value, Use “+”
and “-” keys to change the setting. When finished, press the SET again to confirm the
change. The display will show the “I” for a second and its I setting value next, use the
same “P” setting procedure to set the I value. When finished, press the SET again to
confirm the change. The display will show the “d” for a second and its value next. Use the
same “P” setting procedure to set the d value. When finished, press the SET again to
confirm the change. The next setting is AΓ, the auto-tune. Use “+” to set the value to 1
and press SET will activate the auto-tune. The next setting is the “t” setting, use “-” and
“+” to set the cycle time value. This value should remain 2 for most application. After
change the PID parameter, the controller needs to be turned off and on again for the best
result.
B) The second group is about the system configuration and set up. Once they are set,
they normally do not need to be changed. This group of parameters can be accessed by
input code 155. If you don’t want your system be altered by other person, do not let other
people know this code. Table 1 shows the list of the parameters, their range and initial
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set value when left the factory.
Table 1. List of control parameters and the initial settings under code 155
Symbol Display Description Range Initial
SC SC Off set (degree) -20~+20 0
FA FA Alarm buzzer 0=off 1=on 0
OAL OAL Open loop alarm 0=off 1=on 0
Hy HY Hysteresis band 0-100 3
COOL COOL Control mode (heating or cooling) 0=heat 1=cool 0
Out OUT Output power reduction (%) 1-100 100
C-F C-F Temperature unit °C or °F °F
TK TK Timer 1=on, 0=off 1
AL
A
LAlarm Settin
g
250
32-752°F
-50-400°C
Details about each parameter.
•SC, calibration offset. The parameter is used to make the input offset to
compensate the error produced by sensor. e.g. if the temperature displays 2.0 °C
in ice water mixture, set SC=-2.0 will make the display to shown 0.0 degree.
•AL, Alarm temperature in degree. When the temperature passes the alarm set
value, the alarm LED and buzzer will be turned on. When temperature drops to
that value, the LED and buzzer will be turned off. The alarm is for high limit alarm
only. It will not shut off the out.
•FA. Alarm buzzer control. When FA=1, the buzzer will be on when alarm LED
is lit. When the FA=0, the buzzer will not be turned on at the alarm
temperature.
•oAL. Open loop alarm. This parameter is for detecting an open loop in the control
system. E. g. if the sensor was forgotten to be inserted in the oven, or the sensor
is defective, or the heater is defective. When enabled (oAL=1), it will shut off the
output if the temperature increased less than 3 °C (5 °F) after the controller is
powered up for 5 minutes. The alarm buzzer will be turned on at the same time.
The display will flashing OPEN (oPEn).
•Hy. Hysteresis band (or dead band). This parameter is used for on/off control only.
In the on/off heating mode, the heater will turned off when T = SV, and turned on
again when T<SV-Hy. e. g. If SV=100 °C. Hy=3 °C, the heater will heat until
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temperature reaches 100C. It will be turned on again when temperature drops
below 97 °C. For the cooling mode, the compressor will be turned off when T=SV.
It will be on again when T>SV+Hy.
•CooL. When Cool=0, the controller is set for heating control (reverse action).
When Cool=1, the controller is set for cooling control (direct action).
•Out, Output power reduction. It is expressed as a percentage value. This
function will allow you to control the maximum output power delivered by the
heater. For example, if you set Out=50 and your heater is 1000 watts, the output
will use 50% of the 1000 watts as the full output. It thinks the 1000W heater as a
500W heater. When the PID algorithm determines 50% output value, the actual
power output will be 250 watts. This function can be used in two situations.
1) When you have a very powerful heater and using a very small pot of water to
cook at very low temperature, for example, a 1400 watts heater with a one litter (1
qt) pot of water at 130 °F. The heater is too powerful for the small water volume.
The moment it is on, it releases too much energy to cause the temperature to
overshoot. Although it is still possible to stabilize the temperature with proper PID
parameters, it is much easier to control if you limit the maximum output to 25%.
Ideally, an optimized temperature control system should consume about 25 % of
the heater power at set temperature (steady state), for example, if you found out
that only 50 watts of energy is needed to maintain the temperature at 60 °C
(141°F), ideally you should use only 200 watts heater for the job. Too much power
will make the system over react too quickly. Too little power will make the system
too slow in response. By using the OUt function, you can make the 1400 watts
heater to act as a 200 watt heater for stable temperature control.
2) When the cooker consumes more power than controller can handle, for
example, if you have a 12A, 120V AC heater and your cooker contains more than
38 liter (10 gallon) of water. It might take more than 90 minutes of full power
heating for controller to heat up the pot. Long time of full power operation might
cause the controller to over heat. You can set the output to 80%. It will prevent the
controller from over heat by staying a full power too long. For details, please see
Appendix 1.
•C-F, Display unit setting. You can set the display either Celsius or Fahrenheit.
•TK, Timer. When TK is set to 1, the timer is on. If you want the controller stays on
without turning of by itself.
This group of parameters is accessed by input code 155. Figure 5 is the flow chart that
shows how they can be changed.
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30 LC8 155 sc 0
al 250
fa 0
oAL 0
hy 3
SET
3 sec
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
SET
Cool 0
00t 100
C-F F
C8 1
SET
SET
SET
SET
SET
SET
SET
SET
Figure 5. Code 155 Parameter setup flow chart
Press and hold SET key for 4 seconds until Parameter Window displayed “LCK”.
Release the SET. The display will show “0”. Use “+” and “-” keys to adjust the display to
155 (another pass code) and press SET.
Setting the calibration offset. The parameter window will first show “SC “for a second
and then its value, Use “+” and “-” keys to change the setting. When finished, press the
SET again to confirm the change. For example, if the temperature is 1 C too high during
calibration then use “-” to set the value to -1 to offset value.
Setting the output reduction. The parameter window will first show “OUt “for a second
and then its value, Use “+” and “-“ keys to change OUt value to your desired limit value
and press SET.
Setting Celsius (C) or Fahrenheit (F). When SET is pressed, the display will show “C-
F” and then its value of either “C” or “F”. Press “-” for C or “+” for F.
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The setting for AL, FA, oAL, Hy, Cool and TK are similar as the rest of parameters.
Warranty
Auber Instruments warrants this controller to be free from defects in material and
workmanship for a period of one (1) year from the date of the original purchase when
utilized for normal use, subject to the following conditions, exclusions and exceptions.
If your appliance fails to operate properly while in use under normal household
conditions within the warranty period, return the complete appliance and accessories to
Auber Instruments
730 Culworth Manor
Alpharetta, GA30022.
If the appliance is found by Auber Instruments to be defective in material or workmanship,
Auber Instruments will repair or replace it free of charge. A dated proof of purchase may
be required.
The liability of Auber Instruments is limited solely to the cost of the repair or replacement
of the unit at our discretion. This warranty does not cover normal wear of parts and does
not apply to any unit that has been tampered with or used for commercial purposes. This
limited warranty does not cover damage caused by misuse, abuse, negligent handling or
damage due to faulty packaging or mishandling in transit. This warranty does not cover
damage or defects caused by or resulting from damages from shipping or repairs,
service or alterations to the product or any of its parts which have been performed by a
repairperson or facility not authorized by Auber Instruments.
This warranty is available to the original purchaser of the unit and excludes all other legal
and/or conventional warranties. The responsibility of Auber Instruments, if any, is limited
to the specific obligations expressly assumed by it under the terms of the limited warranty.
In no event is Auber Instruments liable for incidental or consequential damages of any
nature whatsoever. Some states/provinces do not permit the exclusion or limitation of
incidental or consequential damages and therefore the above may not apply to you.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state or province to province.
*Important: Carefully pack item to avoid damage in shipping. Be sure to include proof of
purchase date and to attach tag to item before packing with your name, complete
address and phone number with a note giving purchase information, model number and
what you believe is the problem with item. We recommend you insure the package (as
damage in shipping is not covered by your warranty). Mark the outside of your package
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“ATTENTION CUSTOMER SERVICE”. We are constantly striving to improve our
products and therefore the specifications contained herein are subject to change without
notice.
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Appendix 1
Managing the heat generated by the controller
The heat dissipation of the controller is directly related to the electric current drawing
power of the heater. If your cooker consumes less than 10 ampere of current or your pot
is less than 5 gal (19 liters), you do not need to worry about the heat generated by the
controller.
Sometime, the AC current requirement might not be marked on the cooking appliance.
To find out how much current it will draw, divide the power (in wattage) by the line voltage,
for example, an 1800 watts 120V heater will draw 15A. A 2000 watts 240V heater will
draw 8.3 Ampere.
Why the heat becomes an issue?
The solid state relay (SSR) used in the controller is a critical component for the precision
temperature control. With SSR, the power can be switched at high speed with no noise
and no life time limitation. Compared with electromechanical relay, however, SSR has
one drawback. It generates heat when passing the current. SSR is made of
semiconductor that has a limited conductance. When passing current, the heat will be
produced from the resistance. Each ampere of current will produce about 1.3 watts of
heat. When 12 Amp is passing through the controller, 16 watt of heat is produced in the
controller. As more heat is produced, the temperature inside the controller will rise. If it
reaches to higher than 70 °C, it can shorten the life or even damage some the
components in the controller. The temperature inside of the controller depends on the
amplitude of the current, how long the controller needs to run at full power and the
ambient temperature.
The heat is only an issue during the start of the heating when the heater is running at full
power. Once the temperature is close to the set point, the controller will probably need
less than 50% of the power to maintain the temperature. Since the heat is directly related
to the current passing the controller, the heat produced at steady state will be
insignificant and can be ignored.
When the heat becomes an issue?
This controller can run at 10 A continuously without worry of the temperature of the
controller. At 12A, the temperature of the controller will increase with time. The bottom of
the controller where the heat sink is located can rise by 63 °F (35 °C) from ambient if
running at full power continuously for 90 minutes. For this reason we don’t recommend
running the controller at full power for more than 90 minutes. For 120 VAC, 15 A for 90
17

18
minute will provide enough energy to heat 10 gallon (38 liters) of water up by 108°F (60
°C). If your have a pot that is bigger than 10 gallon and the heater is drawing 15 A, and
you need to raise the temperature by 108 °F, you better use one of the methods
mentioned below to reduce the heat in the controller. Otherwise, you might damage the
controller.
Please note that when the ambient temperature is hot, as it is often the case in some
commercial kitchens, the temperature of the controller will get hotter. This is because the
heat dissipation is mostly determined by the temperature gradient (the temperature
difference between the ambient and the controller) instead of absolute temperature of
the controller itself. If the controller reaches 50 °C when the ambient is at 20 °C, it will
reach 70 °C when the ambient is at 40 °C.
Solutions to reduce the heat stress on the controller.
1) Use hot water. If you fill the pot with hot water that has a temperature close to the set
temperature, the heat dissipation of the controller is not an issue. As we have mentioned,
once the temperature is close to the set point temperature, the controller starts to pulse
(PWM) the power. The effective current is much lower, making heat not an issue.
2) Limit maximum output power. If you set output reduction parameter to 80%, then, a
15A heater will become a 12A heater. It will take 25% longer time to heat up the pot, but
the controller will not over heat.
In addition to these solutions, following information will also help you to manage the heat.
Place the controller in right place. The SSR of Auber WS series controller is mounted in
the bottom of chassis. The chassis is made of 3 mm thick aluminum for good heat
dissipation. Do not cover the controller with any insulation. If you are running at 15 A with
a large pot, place the controller in a well ventilated area and tilt the instrument up with its
front leg will help it to remove the heat better. However, the tilted position might allow the
water to be collected at the back frame. Although the controller is splash proof, you
should avoid water to be dripped to the controller when open the lid of the cooker.
Increase the P value. This can only provide limited help for reducing the heat. P is the
proportional band. P=200 means the proportional band is 20.0 degrees. When the
temperature is raised to less than 20 degree from the set point temperature, the
controller will start to reduce the power sooner. But if the integration time is set to very
short, the controller might start to run at full power again soon.