Audi TT Platform 2009 User manual

2009
TT Platform
Quick Reference
Specification Book

Audi TT Quick Reference Specication Book • May 2009 i
2009 Audi TT Platform
Quick Reference Specification Book
TABLE OF CONTENTS
General Information ...................................................... 1
Decimal and Metric Equivalents ...........................................1
Tightening Torque .................................................................2
Warnings and Cautions ........................................................4
Maintenance .........................................................................9
Vehicle Identication................................................... 10
VIN on Lower Edge of Front Window ....................................10
VIN on Suspension Strut Mount ............................................10
VIN Decoder ..........................................................................11
Type Plate – Location ............................................................12
Vehicle Data Sticker ..............................................................12
Sales Codes ................................................................. 13
Engine Codes ........................................................................13
Transmission Codes ..............................................................13
Vehicle Lifting .............................................................. 14
Lifting Points for Lifting Platform and Trolley Jack.................14
Engine Mechanical, Fuel Injection & Ignition ........... 15
General, Technical Data .....................................................15
Engine Number – Location – 2.0L – CCTA............................15
Engine Number – Location – 3.2L – CBRA ...........................16
Engine Data...........................................................................16
Engine – Removing and Installing .....................................18
Engine to Transmission – Tightening Torques – CBRA.........18
Manual Transmission to Engine ............................................18
Direct Shift Automatic Transmission to Engine Mounting ......19
Assembly Mountings – Tightening Torques ...........................20
Crankshaft/Cylinder Block – 4-Cylinder – Turbo Engine –
2.0L – CCTA .......................................................................21
Accessory Assembly Bracket Tightening Sequence..............21
Assembly Attachments Mounting – Tightening Torques ........22
Sealing Flange – Tightening Sequence.................................23
Flywheel/Drive Plate – Tightening Torques ...........................23
Crankshaft Assembly – Tightening Sequence .......................24
Crankshaft Dimensions .........................................................25
Identication on Crankshaft Bearing, Top ..............................25
Piston and Connecting Rod – Tightening Torques ................25

ii Audi TT Quick Reference Specication Book • May 2009
Crankshaft/Cylinder Block – 4-Cylinder – Turbo Engine –
2.0L – CCTA (continued) ....................................................26
Piston Ring End Gaps ...........................................................26
Piston Ring Clearance...........................................................26
Piston and Cylinder Dimensions............................................26
Crankshaft/Cylinder Block – 6-Cylinder – 3.2L – CBRA ....27
Accessory Assembly Bracket Tightening Sequence..............27
Sealing Flange Tightening Sequence....................................28
Assembly Attachments Mounting – Tightening Torques ........28
Drive Chain – Tightening Torques .........................................29
Brake Booster Vacuum Pump – Tightening Torques .............29
Sealing Flanges and Vibration Damper – Tightening
Torques ...........................................................................30
Crankshaft Assembly – Tightening Torques ..........................30
Crankshaft Dimensions .........................................................30
Piston and Connecting Rod – Tightening Torques ................30
Piston Ring End Gaps ...........................................................30
Piston Ring Clearance...........................................................31
Piston and Cylinder Dimensions............................................31
Cylinder Head – 2.0L Engine – CCTA ................................31
Crankcase Ventilation – Tightening Sequence ......................31
Cylinder Head – Tightening Torques .....................................32
Cylinder Head – Loosening Sequence ..................................32
Cylinder Head – Tightening Sequence ..................................33
Cylinder Head (Valve) Cover – Loosening Sequence ...........34
Cylinder Head (Valve) Cover – Tightening Sequence ...........35
Compression Pressures ........................................................35
Cylinder Head – 3.2L Engine – CBRA................................36
Cylinder Head – Tightening Torques .....................................36
Cylinder Head – Removal Sequence ....................................36
Cylinder Head – Tightening Sequence ..................................37
Cylinder Head Cover – Tightening Sequence .......................38
Compression Pressures ........................................................38
Valvetrain – 2.0L Engine – CCTA .......................................38
Valvetrain – Tightening Torques.............................................38
Valve Dimensions ..................................................................39
Camshaft – Tightening Torques .............................................39
Valvetrain – 3.2L Engine – CBRA.......................................40
Valvetrain – Tightening Torques.............................................40
Valve Dimensions ..................................................................40
Camshaft – Tightening Sequence .........................................41
Camshaft – Tightening Torques .............................................41

Audi TT Quick Reference Specication Book • May 2009 iii
Engine Lubrication – 2.0L – CCTA......................................42
Oil Pan Upper Section – Tightening Sequence .....................42
Oil Pan Lower Section – Tightening Sequence .....................43
Oil Separator – Tightening Torques .......................................44
Lubrication System Components – Tightening Torques ........44
Oil Filter Bracket – Tightening Torques..................................45
Engine Lubrication – 3.2L – CBRA .....................................45
Lubrication System Components – Tightening Torques ........45
Oil Filter Bracket – Tightening Torques..................................45
Engine Cooling – 2.0L – CCTA...........................................45
Cooling System Components – Tightening Torques..............45
After Run Coolant Pump V51 – Tightening Torques..............46
Coolant Pump – Tightening Sequence ..................................46
Coolant Pump – Tightening Torques .....................................46
Recommended Coolant Mixture Ratios.................................46
Engine Cooling – 3.2L – CBRA...........................................47
Cooling System Components (on Engine) – Tightening
Torques ...........................................................................47
Cooling System Components (on Body) – Tightening
Torques ...........................................................................47
Recommended Coolant Mixture Ratios.................................47
Fuel Storage and Supply – 2.0L – CCTA, 3.2L – CBRA.....47
Fuel Pump – Tightening Torques ...........................................47
Fuel Tank – Tightening Torques.............................................48
Accelerator Pedal Module – Tightening Torques ...................48
EVAP Canister System – Tightening Torques........................48
Turbocharger – 2.0L – CCTA..............................................49
Turbocharger – Tightening Sequence ...................................49
Turbocharger – Tightening Torques.......................................50
Charge Air Cooler – Tightening Torques................................51
Noise Booster – Tightening Torques......................................51
Fuel Injection – 2.0L – CCTA..............................................51
Fuel Injection System Data....................................................51
Engine Cover/Air Filter – Tightening Torques ........................52
Intake Manifold – Tightening Torques ....................................52
High Pressure Pump – Tightening Torques ...........................52
Fuel Injection – 3.2L – CBRA..............................................53
Fuel Injection System Data....................................................53
Intake Manifold – Tightening Torques ....................................53
Air Filter Assembly – Tightening Torques...............................53
Exhaust System – 2.0L – CCTA .........................................54
Exhaust System – Tightening Torques ..................................54

iv Audi TT Quick Reference Specication Book • May 2009
Exhaust System – 3.2L – CBRA.........................................54
Exhaust System – Tightening Torques ..................................54
Secondary Air Injection (AIR) System – Tightening
Torques ...........................................................................55
Ignition System – 2.0L – CCTA, 3.2L – CBRA....................55
Ignition – Tightening Torques.................................................55
Spark Plug Data ....................................................................55
Manual Transmission .................................................. 56
General, Technical Data .....................................................56
02E Transmission Identication.............................................56
02Q Manual Transmission Specications..............................58
Clutch – 02Q.......................................................................59
Pedal Cluster – Tightening Torques.......................................59
Over-Center Spring – Tightening Torques .............................59
Hydraulic System – Tightening Torques ................................59
Slave Cylinder – Tightening Torques .....................................59
Clutch (Sachs) – Tightening Torques.....................................59
Clutch (LuK) – Tightening Torques ........................................59
Cable Retainer Dimensions...................................................60
Shift Cable Retainer – Tightening Torques ............................60
Manual Transmission – Installing – 02Q.............................61
02Q Selector Mechanism – Tightening Torques ....................61
02Q Transmission To Engine – Tightening Torques ..............61
02Q Transmission – Tightening Torques ...............................61
O2Q Transmission Pendulum Support ..................................62
02Q Transmission Housing and Shift Mechanism –
Tightening Torques..........................................................62
02Q Installation Position of Shafts and Selector Rods in
Transmission ...................................................................63
02Q Input Shaft, Output Shaft (Pinion Shaft), Differential
and Shift Forks – Tightening Torques..............................63
02Q Transmission Housing and Clutch Housing –
Tightening Torques..........................................................63
Automatic Transmission............................................. 64
General, Technical Data .....................................................64
02E Transmission Identication.............................................64
02E Transmission Specications...........................................65
02E Direct Shift Automatic Transmission Capacities.............68
02E Bevel Box Capacities .....................................................68
Automatic Transmission Controls – 02E.............................68
02E Selector Mechanism – Tightening Torques ....................68
02E Selector Shaft – Tightening Torques ..............................68

Audi TT Quick Reference Specication Book • May 2009 v
02E Transmission Input Speed (RPM) Sensor G182 and
Clutch Oil Temperature Sensor G509 – Tightening
Torques ...........................................................................68
02E Direct Shift Gearbox (DSG) Mechatronic J743 –
Tightening Torques..........................................................69
02E Direct Shift Gearbox (DSG) Mechatronic J743 –
Tightening Sequence ......................................................69
02E Oil Pan – Tightening Torques .........................................70
02E Drain Plug and Filter housing – Tightening Torques ......70
Automatic Transmission Installing – 02E............................71
02E Transmission To 2.0L TFSI Engine – Tightening
Torques ...........................................................................71
02E Transmission To 3.2L MPI Engine – Tightening Torques72
02E Oil Cooler – Tightening Torques .....................................72
02E Oil Pump – Tightening Torques ......................................72
02E Transmission Mount – Tightening Torques.....................73
Rear Final Drive ........................................................... 74
Identication ..........................................................................74
Identication Code Letters, Allocation, Gear Ratios and
Capacities .......................................................................77
Rear Final Drive – Tightening Torques ..................................78
Suspension, Wheels, Brakes, Steering ..................... 79
Front Suspension ...............................................................79
Front Axle – Curb Weight Data..............................................79
Subframe – Tightening Torques.............................................79
Control Arm – Tightening Torques .........................................80
Stabilizer Bar – Tightening Torques .......................................80
Pendulum Support – Tightening Torques ..............................80
Suspension Strut – Tightening Torques .................................80
Drive Axle – Tightening Torques ............................................81
Wheel Bearing Housing – Tightening Torques ......................81
Rear Suspension – Front Wheel Drive ...............................82
Rear Axle – Curb Weight Data...............................................82
Subframe – Tightening Torques.............................................82
Left Rear Level Control System Sensor G76 – Tightening
Torques ...........................................................................82
Wheel Bearing Housing – Tightening Torques ......................83
Trailing Link – Tightening Torques .........................................83
Shock Absorbers – Tightening Torques .................................83
Stabilizer Bar – Tightening Torques .......................................83

vi Audi TT Quick Reference Specication Book • May 2009
Rear Suspension – All Wheel Drive....................................84
Rear Axle – Curb Weight Data...............................................84
Subframe – Tightening Torques.............................................84
Left Rear Level Control System Sensor G76 – Tightening
Torques ...........................................................................84
Wheel Bearing Housing – Tightening Torques ......................85
Trailing Link – Tightening Torques .........................................85
Shock Absorbers – Tightening Torques .................................85
Stabilizer Bar – Tightening Torques .......................................85
Drive Axle – Tightening Torques ............................................86
Wheels, Tires, Wheel Alignment.........................................86
Wheel Bolts – Tightening Torques .........................................86
Tire Pressure Sensor – Tightening Torques ..........................86
Wheel Alignment Data ...........................................................87
Light Alloy Wheels with Metal Valve – Tightening Torques ...88
Brake System .....................................................................88
Front Brakes – Technical Data...............................................88
Rear Brakes Front Wheel Drive – Technical Data .................89
Hydraulic Unit, Brake Booster/Brake Master Cylinder – ABS
Mark 70 (ABS/ASR) and 60 (ABS/EDL/ASR/ESP) –
Tightening Torques..........................................................90
ABS System Components on Front and Rear Axles –
Tightening Torques..........................................................90
ESP Sensor Unit G419 – Tightening Torques........................91
Front Wheel Brakes – Brake Caliper FN3/FNR-G –
Tightening Torques..........................................................91
Rear Brakes (Disc Brakes) – Rear Brake CII/CII 38 –
Tightening Torques..........................................................91
Parking Brake Lever – Tightening Torques............................91
Hydraulic Components – Front Brake Caliper FN3/FNR-G –
Tightening Torques..........................................................92
Hydraulic Components – Rear Brake Caliper CII/CII 38 –
Tightening Torques..........................................................92
Hydraulic Unit, Brake Booster/Brake Master Cylinder –
Tightening Torques..........................................................92
Steering ..............................................................................92
Steering – Technical Data......................................................92
Steering Column – Tightening Torques .................................93
Steering Gear – Tightening Torques ......................................93

Audi TT Quick Reference Specication Book • May 2009 vii
Body.............................................................................. 94
Body Dimensions................................................................94
Front Dimensions ..................................................................94
Center Dimensions ................................................................95
Rear Coupe Dimensions .......................................................96
Rear Roadster Dimensions ...................................................98
Body Exterior ......................................................................98
Lock Carrier Service Position – Tightening Torques ..............98
Front Fender – Tightening Torques .......................................98
Noise Insulation Panel – Tightening Torques ........................99
Underbody Trim – Tightening Torques...................................99
Front Hood – Tightening Torques ..........................................99
Rear Lid – Tightening Torques...............................................99
Tank Flap Unit – Tightening Torques .....................................99
Front and Rear Door – Tightening Torques .........................100
Sunroof – Tightening Torques..............................................100
Front Bumper – Tightening Torques ....................................100
Rear Bumper – Tightening Torques .....................................100
Front and Rear Door Window – Tightening Torques ...........101
Front Wheel Housing Liner – Tightening Torques ...............101
Rear View Mirror – Tightening Torques ...............................101
Radiator Grille – Tightening Torques ...................................101
Strips and Trim – Tightening Torques ..................................101
Body Interior .....................................................................101
Storage Compartment – Tightening Torques .......................101
Passenger Protection – Tightening Torques ........................102
Interior Trim – Tightening Torques .......................................102
Seat Frames – Tightening Torques......................................103
Heating and Air Conditioning................................... 104
Refrigerant R134a – Capacity .............................................104
Refrigerant (PAG) Oil Identication......................................104
Refrigerant (PAG) Oil Capacities .........................................104
Refrigerant Oil Distribution ..................................................104
Refrigerant R134a Vapor Pressure Table ............................105
Heating and A/C Components – Tightening Torques...........106
A/C System – Tightening Torques .......................................106
A/C Refrigerant System – Tightening Torques ....................106
Electrical Equipment................................................. 107
Battery – Tightening Torques ...............................................107
Generator – Tightening Torques ..........................................107
Generator 2.0LTFSI – Tightening Torques...........................107
2.0L TFSI Generator Mounting Bracket Bolts – Tightening
Sequence ......................................................................107

viii Audi TT Quick Reference Specication Book • May 2009
Electrical Equipment (continued) ............................ 108
Generator 3.2L – Tightening Torques ..................................108
Starter – Tightening Torques ...............................................108
Front Wiper Motor – Tightening Torques .............................108
Washer Reservoir – Tightening Torques..............................108
Rear Wiper/Washer – Tightening Torques...........................108
Headlamp Washer Spray Jets – Tightening Torques...........108
Front and Rear Lamp – Tightening Torques ........................109
Horn – Tightening Torques ..................................................109
Instruments – Tightening Torques .......................................109
Vehicle Level Sensors – Tightening Torques.......................109

General
Information
Audi TT Quick Reference Specication Book • May 2009 1
GENERAL INFORMATION
Decimal and Metric Equivalents
Distance/Length
To calculate: mm x 0.03937 = in.
mm in. mm in. mm in. mm in.
0.002 0.00008 0.01 0.0004 0.1 0.004 10.04
0.004 0.00016 0.02 0.0008 0.2 0.008 2 0.08
0.006 0.00024 0.03 0.0012 0.3 0.012 30.12
0.008 0.00031 0.04 0.0016 0.4 0.016 40.16
0.010 0.00039 0.05 0.0020 0.5 0.020 50.20
0.020 0.00079 0.06 0.0024 0.6 0.024 60.24
0.030 0.00118 0.07 0.0028 0.7 0.028 70.28
0.040 0.00157 0.08 0.0031 0.8 0.031 80.31
0.050 0.00197 0.09 0.0035 0.9 0.035 9 0.35
0.060 0.00236 0.10 0.0039 1.0 0.039 10 0.39
0.070 0.00276 0.20 0.0079 2.0 0.079 20 0.79
0.080 0.00315 0.30 0.0118 3.0 0.118 30 1.18
0.090 0.00354 0.40 0.0157 4.0 0.157 40 1.57
0.100 0.00394 0.50 0.0197 5.0 0.197 50 1.97
0.200 0.00787 0.60 0.0236 6.0 0.236 60 2.36
0.300 0.01181 0.70 0.0276 7.0 0.276 70 2.76
0.400 0.01575 0.80 0.0315 8.0 0.315 80 3.15
0.500 0.01969 0.90 0.0354 9.0 0.354 90 3.54
0.600 0.02362 1.00 0.0394 10.0 0.394 100 3.94
0.700 0.02756 2.00 0.0787 20.0 0.787
0.800 0.03150 3.00 0.1181 30.0 1.181
0.900 0.03543 4.00 0.1575 40.0 1.575
1.000 0.03937 5.00 0.1969 50.0 1.969
2.000 0.07874 6.00 0.2362 60.0 2.362
3.000 0.11811 7.00 0.2756 70.0 2.756
4.000 0.15748 8.00 0.3150 80.0 3.150
5.000 0.19685 9.00 0.3543 90.0 3.543
6.000 0.23622 10.00 0.3937 100.0 3.937
7.000 0.27559 20.00 0.7874
8.000 0.31496 30.00 1.1811
9.000 0.35433 40.00 1.5748
10.000 0.39370 50.00 1.9685
20.000 0.78740 60.00 2.3622
30.000 1.18110 70.00 2.7559
40.000 1.57480 80.00 3.1496
50.000 1.96850 90.00 3.5433
60.000 2.36220 100.00 3.9370
70.000 2.75591
80.000 3.14961
90.000 3.54331
100.000 3.93701

2 Audi TT Quick Reference Specication Book • May 2009
Tightening Torque
N·m -to- lb·ft (ft·lb)
To calculate: N·m x 0.738 = lb·ft
N·m lb·ft
(ft·lb) N·m lb·ft (ft·lb) N·m lb·ft (ft·lb)
10 7 55 41 100 74
11 8 56 41 105 77
12 9 57 42 110 81
13 10 58 43 115 85
14 10 59 44 120 89
15 11 60 44 125 92
16 12 61 45 130 96
17 13 62 46 135 100
18 13 63 46 140 103
19 14 64 47 145 107
20 15 65 48 150 111
21 15 66 49 155 114
22 16 67 49 160 118
23 17 68 50 165 122
24 18 69 51 170 125
25 18 70 52 175 129
26 19 71 52 180 133
27 20 72 53 185 136
28 21 73 54 190 140
29 21 74 55 195 144
30 22 75 55 200 148
31 23 76 56 205 151
32 24 77 57 210 155
33 24 78 58 215 159
34 25 79 58 220 162
35 26 80 59 225 166
36 27 81 60 230 170
37 27 82 60 235 173
38 28 83 61 240 177
39 29 84 62 245 181
40 30 85 63 250 184
41 30 86 63 260 192
42 31 87 64 270 199
43 32 88 65 280 207
44 32 89 66 290 214
45 33 90 66 300 221
46 34 91 67 310 229
47 35 92 68 320 236
48 35 93 69 330 243
49 36 94 69 340 251
50 37 95 70 350 258
51 38 96 71 360 266
52 38 97 72 370 273
53 39 98 72 380 280
54 40 99 73 390 288
55 41 100 74 400 295

General
Information
Audi TT Quick Reference Specication Book • May 2009 3
N·m -to- lb·in (in·lb), kg·cm
To calculate: N·m x 8·85 = lb·in • N·m x 10.20 = kg·cm
N·m lb·in
(in·lb) kg·cm N·m lb·in (in·lb) kg·cm
19 10 26 230 265
218 20 27 239 275
327 31 28 248 286
4 35 41 29 257 296
5 44 51 30 266 306
6 53 61 31 274 316
762 71 32 283 326
8 71 82 33 292 337
9 80 92 34 301 347
10 89 102 35 310 357
11 97 112 36 319 367
12 106 122 37 327 377
13 115 133 38 336 387
14 124 143 39 345 398
15 133 153 40 354 408
16 142 163 41 363 418
17 150 173 42 372 428
18 159 184 43 381 438
19 168 194 44 389 449
20 177 204 45 398 459
21 186 214 46 407 469
22 195 224 47 416 479
23 204 235 48 425 489
24 212 245 49 434 500
25 221 255 50 443 510
N·cm -to- lb·in (in·lb), kg·cm
To calculate: N·cm x 0.089 = lb·in • N·cm x 0.102 = kg·cm
N·cm lb·in
(in·lb) kg·cm N·cm lb·in (in·lb) kg·cm
50 4 5 250 22 25
60 5 6 300 27 31
70 6 7 350 31 36
80 7 8 400 35 41
90 89 450 40 46
100 9 10 500 44 51
110 10 11 550 49 56
120 11 12 600 53 61
130 12 13 650 58 66
140 12 14 700 62 71
150 13 15 750 66 76
160 14 16 800 71 82
170 15 17 850 75 87
180 16 18 900 80 92
190 17 19 950 84 97
200 18 20 1000 89 102

4 Audi TT Quick Reference Specication Book • May 2009
kg·cm -to- lb·in (in.lb), N·cm
To calculate: kg·cm x 0.868 = lb·in • kg·cm x 9.81 = N·cm
kg·cm lb·in
(in·lb) N·cm kg·cm lb·in (in·lb) N·cm
5 4 49 110 95 1079
6 5 59 120 104 1177
7 6 69 130 113 1275
8 7 78 140 122 1373
98 88 150 130 1471
10 9 98 160 139 1569
20 17 196 170 148 1667
30 26 294 180 156 1765
40 35 392 190 165 1863
50 43 490 200 174 1961
60 52 588 210 182 2059
70 61 686 220 191 2157
80 69 785 230 200 2256
90 78 883 240 208 2354
100 87 981 250 217 2452
Warnings and Cautions
WARNINGS
• Some repairs may be beyond your capability. If you lack the
skills, tools and equipment, or a suitable workplace for any
procedure described in this manual, we suggest you leave such
repairs to an authorized dealer service department or other
qualied shop.
• Do not reuse any fasteners that have become worn or deformed
during normal use. Many fasteners are designed to be used only
once and become unreliable and may fail when used a second
time. This includes, but is not limited to, nuts, bolts, washers,
self-locking nuts or bolts, circlips and cotter pins. Always replace
these fasteners with new parts.
• Never work under a lifted car unless it is solidly supported on
stands designed for the purpose. Do not support a car on cinder
blocks, hollow tiles or other props that may crumble under
continuous load. Never work under a car that is supported solely
by a jack. Never work under the car while the engine is running.

General
Information
Audi TT Quick Reference Specication Book • May 2009 5
• If you are going to work under a car on the ground, make sure
the ground is level. Block the wheels to keep the car from rolling.
Disconnect the battery negative (-) terminal (ground strap) to
prevent others from starting the car while you are under it.
• Never run the engine unless the work area is well ventilated.
Carbon monoxide kills.
• Remove rings, bracelets and other jewelry so they cannot cause
electrical shorts, get caught in running machinery, or be crushed
by heavy parts.
• Tie back long hair. Do not wear a necktie, a scarf, loose clothing,
or a necklace when you work near machine tools or running
engines. If your hair, clothing, or jewelry were to get caught in the
machinery, severe injury could result.
• Do not attempt to work on your car if you do not feel well. You
increase the danger of injury to yourself and others if you are
tired, upset, or have taken medication or any other substance
that may keep you from being fully alert.
• Illuminate your work area adequately but safely. Use a portable
safety light for working inside or under the car. Make sure
the bulb is enclosed by a wire cage. The hot lament of an
accidentally broken bulb can ignite spilled fuel, vapors or oil.
• Use a suitable container to catch draining fuel, oil, or brake
uid. Do not use food or beverage containers that might mislead
someone into drinking from them. Store ammable uids away
from re hazards. Wipe up spills at once, but do not store oily
rags which can ignite and burn spontaneously.
• Always observe good workshop practices. Wear goggles when
you operate machine tools or work with battery acid. Wear
gloves or other protective clothing whenever the job requires
working with harmful substances.
• Greases, lubricants and other automotive chemicals contain
toxic substances, many of which are absorbed directly through
the skin. Read the manufacturer's instructions and warnings
carefully. Use hand and eye protection. Avoid direct skin contact
• Disconnect the battery negative (-) terminal (ground strap)
whenever you work on the fuel or electrical system. Do not
smoke or work near heaters or other re hazards. Keep an
approved re extinguisher handy.

6 Audi TT Quick Reference Specication Book • May 2009
• Friction materials (such as brake pads or shoes or clutch discs)
contain asbestos bers or other friction materials. Do not create
dust by grinding, sanding, or cleaning with compressed air. Avoid
breathing dust. Breathing any friction material dust can lead to
serious diseases and may result in death.
• Batteries give off explosive hydrogen gas during charging. Keep
sparks, lighted matches and open ame away from the top of the
battery. If hydrogen gas escaping from the cap vents is ignited, it
ignites the gas trapped in the cells and causes the battery
to explode.
• Connect and disconnect battery cables, jumper cables or a
battery charger only with the ignition off. Do not disconnect the
battery while the engine is running.
• Do not quick-charge the battery (for boost starting) for longer
than one minute. Wait at least one minute before boosting the
battery a second time.
• Do not allow battery charging voltage to exceed 16.5 volts. If
the battery begins producing gas or boiling violently, reduce the
charging rate. Boosting a sulfated battery at a high charging rate
can cause an explosion.
• The A/C system is lled with chemical refrigerant, which is
hazardous. The A/C system should be serviced only by trained
technicians using approved refrigerant recovery/recycling
equipment, trained in related safety precautions, and familiar
with regulations governing the discharging and disposal of
automotive chemical refrigerants.
• Do not expose any part of the A/C system to high temperatures
such as open ame. Excessive heat increases system pressure
and may cause the system to burst.
• Some aerosol tire inators are highly ammable. Be extremely
cautious when repairing a tire that may have been inated using
an aerosol tire inator. Keep sparks, open ame or other sources
of ignition away from the tire repair area. Inate and deate the
tire at least four times before breaking the bead from the rim.
Completely remove the tire from the rim before attempting
any repair.

General
Information
Audi TT Quick Reference Specication Book • May 2009 7
• Some cars are equipped with a Supplemental Restraint System
(SRS) that automatically deploys airbags and pyrotechnic seat
belt tensioners in the event of a frontal or side impact. These
are explosive devices. Handled improperly or without adequate
safeguards, they can be accidentally activated and cause
serious injury.
• The ignition system produces high voltages that can be fatal.
Avoid contact with exposed terminals and use extreme care
when working on a car with the engine running or the ignition on.
• Place jack stands only at locations specied by manufacturer.
The vehicle lifting jack supplied with the vehicle is intended for
tire changes only. Use a heavy duty oor jack to lift the vehicle
before installing jack stands.
• Battery acid (electrolyte) can cause severe burns. Flush contact
area with water, seek medical attention.
• Aerosol cleaners and solvents may contain hazardous or deadly
vapors and are highly ammable. Use only in a well ventilated
area. Do not use on hot surfaces (such as engines or brakes).
• Do not remove coolant reservoir or radiator cap with the engine
hot. Burns and engine damage may occur.
CAUTIONS
• If you lack the skills, tools and equipment, or a suitable workshop
for any procedure described in this manual, we suggest you
leave such repairs to an authorized dealer or other
qualied shop.
• Before starting a job, make certain that you have all the
necessary tools and parts on hand. Read all the instructions
thoroughly and do not attempt shortcuts. Use tools appropriate
to the work and use only replacement parts meeting original
specications. Makeshift tools, parts and procedures will not
make good repairs.
• Use pneumatic and electric tools only to loosen threaded parts
and fasteners. Never use these tools to tighten fasteners,
especially on light alloy parts. Always use a torque wrench to
tighten fasteners to the tightening torque specication listed.

8 Audi TT Quick Reference Specication Book • May 2009
• Be mindful of the environment and ecology. Before you drain the
crankcase, nd out the proper way to dispose of the oil. Do not
pour oil onto the ground, down a drain, or into a stream, pond or
lake. Dispose of in accordance with Federal, State and
Local laws.
• The control module for the Anti-lock Brake System (ABS) cannot
withstand temperatures from a paint-drying booth or a heat
lamp in excess of 95 °C (203 °F) and should not be subjected to
temperatures exceeding 85 °C (185 °F) for more than two hours.
• Before doing any electrical welding on cars equipped with ABS,
disconnect the battery negative (-) terminal (ground strap) and
the ABS control module connector.
• Always make sure the ignition is off before disconnecting battery.
• Label battery cables before disconnecting. On some models,
battery cables are not color coded.
• Disconnecting the battery may erase fault code(s) stored
in control module memory. Check for fault codes prior to
disconnecting the battery cables.
• If a normal or rapid charger is used to charge the battery,
disconnect the battery and remove it from the vehicle to avoid
damaging paint and upholstery.
• Do not quick-charge the battery (for boost starting) for longer
than one minute. Wait at least one minute before boosting the
battery a second time.
• Connect and disconnect a battery charger only with the battery
charger switched off.
• Sealed or "maintenance free" batteries should be slow-charged
only, at an amperage rate that is approximately 10% of the
battery's ampere-hour (Ah) rating.
• Do not allow battery charging voltage to exceed 16.5 volts. If
the battery begins producing gas or boiling violently, reduce the
charging rate. Boosting a sulfated battery at a high charging rate
can cause an explosion.

General
Information
Audi TT Quick Reference Specication Book • May 2009 9
Maintenance
TT and TTS 2009 FLUID CAPACITY CHART updated 27 Feb 2009
Page 1 of 2
©2009 Audi of America, Inc. All rights reserved. Information contained in thisdocumentis based onthe latest informationavailableat the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc.,its affiliated companies and its licensors. All rights are reserved to make changes at any time withoutnotice. Nopart ofthisdocumentmay be reproduced, stored in a
retrieval system, ortransmitted in anyform orby anymeans, electronic,mechanical, photocopying,recording, orotherwise,nor may these materials be modified
or reposted to other sites, without the prior expressed written permissionofthe publisher.
Vehicle
(Sales Code)
Engine Oil
approx.qty.
w/filter change
Manual
Trans
Auto
Trans
Rear Final
Drive
Cooling
System
Power
Steering Brake System A/C System Windshield
Fluid
TT - FWD
(8J352X)
Coupe
(8J952X)
Roadster
2.0 TFSI 200 hp
(BPY)
4.5L (4.8 qt)
Audi Oil Spec:
VW 502 00
Usesynthetic oil
SAE5W-40,
SAE5W-30 or
SAE 0W-40
N/A
TT - quattro
(8J359L)
Coupe
(8J959L)
Roadster
2.0 TFSI 200 hp
(CCTA)
4.5L (4.8 qt)
Audi Oil Spec:
VW 502 00
Usesynthetic oil
SAE5W-40,
SAE5W-30 or
SAE 0W-40
9.0L (9.5 qt)***
TTS - quattro
(8J354L)
Coupe
(8J954L)
Roadster
2.0 TFSI 265
hp
(CDMA)
4.5L (4.8 qt)
VW Oil Spec:
VW 502 00
Usesynthetic oil
SAE5W-40,
SAE5W-30 or
SAE 0W-40
N/A 6-Spd DSG
(02E)
New Fill:
6.9L (7.3qt)
Change:
5.5L (5.8qt)
approx.
Oil PN
G052182A2*
Bevel Box
New Fill:
0.9L (1.0 qt)
Oil PN
G052145 S2*
0BR
0.95L (1.0 qt)
Oil PN
G052145 S2*
Haldex Clutch
New Fill:
0.85L (0.9 qt)
Replacement:
0.7L(0.8qt/24oz)
Oil PN
G060175 A2*
8.6L (9.1 qt)***
Electro-
Mechanical
(No Fluid)
1.0L(1.1 qt)
(approximately)
VW Brake Fluid
Specification:
Use newfluid only.
FMVSS 116 DOT 4
or SAE J 1703
Fluid PN
B 000 750*
Capacity
Information
Not Available
Refrigerant
Useonly R134a
Refrigerant Oil
Usea PAG oil
with R134a
4.0L(4.3 qt)
Fluid PN
G052164*
For proper fluid level and filling information, see the Repair Manual and/or Maintenance Manual in ElsaWeb.
* Oil and fluid part numbers are for reference only. Always check with your Parts Department for the latest part information.
**Refer to Technical Bulletin 17-08-27 (2010043) for engine oils that meet this Audi oil standard.
*** Audi Coolant Additive Specification and Part Number: (color ispurple)G 12plus-plus PN-G012A8G.

10 Audi TT Quick Reference Specication Book • May 2009
VEHICLE IDENTIFICATION
VIN on Lower Edge of Front Window
The VIN ➡ is on the left side of the vehicle in the windshield, in the
area of the windshield wiper mount. It is visible from the outside.
VIN on Suspension Strut Mount
The VIN - B - (chassis number) is stamped into the upper inner
longitudinal member.

Vehicle
Identication
Audi TT Quick Reference Specication Book • May 2009 11
VIN Decoder