Aumuller FTA600 R Training manual

FTA600 R / FTA600 DF / FTA600 GF - FOLDING ARM DRIVES
according to Machinery Directive 2006/42/EC (annex VI)
Assembly and Commissioning
Instructions

2
Assembly Instruction
FTA 600
08
07
06
05
04
03
02
01
Data sheet FTA600 R S12 24V DC
Data sheet FTA600 DF S12 24V DC
Data sheet FTA600 GF S12 24V DC
Explanations on the product label
Areas of Application and Casement Sizes
INSTALLATION STEP 1: Inspection before the installation
INSTALLATION STEP 2: Installation prerequisite and Installation preparation
INSTALLATION STEP 3: Drill holes according to mounting variants
INSTALLATION STEP 4A:FTA600 R - Opposite hinge side mounting - outward opening door
INSTALLATION STEP 4B:FTA600 R - Hinge-side mounting - inward opening door
INSTALLATION STEP 4C:FTA600 DF - Hinge-side mounting - inward opening side-hung window
INSTALLATION STEP 4D:FTA600 GF - Opposite hinge side mounting - outw. open. side-hung window
INSTALLATION STEP 5: Cable routing
INSTALLATION STEP 6: Electric Connection
INSTALLATION STEP 6: Supply lines of drives to the control unit
INSTALLATION STEP 8: Safety check and Test run
Help in case of Malfunctions, Repairs and Maintenance
Maintenance and Modification
Removal and Disposal
Liability
Warranty and After-Sales Service
Certificates
CONTENTS
Abbreviations
Target Groups
Warning and Safety Symbols
Intended Use
Safety Instructions 3 - 8
9 - 11
12
13 - 14
15 - 21
22 - 26
27
28 - 31

3
Assembly Instruction
FTA 600
Index of abbreviations
These abbreviations are used consistently throughout these assembly
& operating instructions. Unless stated differently, all dimensions indi-
cated in this document are in mm. General tolerances in accordance
with DIN ISO 2768-m.
A drive
AK connection cable / drive cable
AP cover cap
BD hinge
Fxxx casement bracket
FAB overall width of casement
FAH overall height of casement
FG casement weight
FL casement
FÜ casement overlap
HSK main closing edge
Kxxx frame bracket
L construction lenghth of drive
MB central hinge
NSK side closing edge
RA frame
RAB overall width of frame
RAH overall height of frame
SL snow load
opening direction
ABBREVIATIONS
Failure to comply with the warning notes results
in irreversible injuries or death.
Failure to comply with the warning notes can
result in irreversible injuries or death.
Failure to comply with the warning notes can
result in minor or moderate (reversible) injuries.
Failure to comply with the warning notes can
lead to damage to property.
WARNING AND SAFETY SYMBOLS IN THESE IN-
STRUCTIONS:
The symbols used in the instructions shall be strictly observed and have
the following meaning:
Caution / Warning
Danger due to electric current.
Caution / Warning
Risk of crushing and entrapment during device operati-
on (is provided as a sticker with the drive).
Attention / Warning
Risk of damage to / destruction of drives and / or
windows.
!
WARNING
!
DANGER
!
CAUTION
NOTE
!
RA
FL
FAB
FAH
BD
HSK
NSK NSK
RAB
RAH
PRELIMINARY REMARK
These instructions are intended for trained personnel
and operators of systems for natural smoke ventilation
(NRA / SHEV) (natural smoke exhaust system / smoke and
heat exhaust system) and natural ventilation via windows,
who are knowledgeable of operating modes as well as the
remaining risks of the system.
This device is not intended for use by per-
sons (including children) with physical,
sensory or mental limitations or lacking experience and / or
knowledge, unless they are supervised by a person who is
responsible for the safety or were instructed by him on the
usage of this equipment. Children should be supervised to
ensure that they are not playing with this device.
Cleaning and operator’s maintenance may not be per-
formed by children without supervision.
TARGET GROUP
!
WARNING
01

4
Assembly Instruction
FTA 600
By attaching the drive to a movable
element of the window a so-called
“power-operated window” is created
which, according to the Machinery
Directive 2006 / 42 / EG, represents a
machine.
Attention must be paid to possible
hazards when used with tilting or
rotating windows, whose secondary
closing edges are located at less than
2,5 m installation height above the oor,
under consideration of the Control Unit
and usage!
NOTE
!
WARNING
PRELIMINARY REMARK
01
INTENDED USE
Area of application / Scope of application
This drive is intended for the electromotive opening and
closing of windows in facade and roof areas.
The prime task of this product, in combination with
a window and a suitable external control unit, is to
evacuate hot smoke and combustion gases in case
of re, to safe human lives and protect material
assets. Furthermore, combined with a suitable external
control unit, the electromotive operated window ensures
fresh air supply for the natural ventilation of the
building.
Intended use according to the Declaration of Con-
formity
The drive is intended for stationary installation and
electrical connection at the window as part of a building.
In accordance with the attached Declaration of Confor-
mity the drive, in combination with an external Control
Unit from AUMÜLLER, is released for its intended use at a
power-operated window without an additional on-site
risk assessment for the following use:
• Application for natural ventilation
with an installation height of the drive of at least
2,5 m above the oor, or
with an opening width at the HSK of the operated
element of < 200 mm by a simultaneous speed of
< 15 mm/s at the HSK in closing direction.
• Application as NSHEV (natural smoke and heat
exhaust ventilators) for ventilation without dual
function for ventilation in accordance with
EN12101-2.
We as manufacturers are well aware of our duties and
responsibilities regarding the development, manufactu-
ring and placing of safe window drives on the market and
consistently implement them. Ultimately, however, we have
no direct inuence on the usage of our drives. Therefore,
as a precaution, we point out the following:
The need for a risk assessment at the installation site
due to the reasonably foreseeable misuse.
A risk assessment in accordance with the Machinery
Directive 2006 / 42 / EG for the usage of the power-
operated window for natural ventilation is absolutely
necessary under the following conditions:
• the installation height of the drive is < 2,5 m above the
oor and
• the opening width at the HSK > 200 mm, or
• the closing speed at the HSK is > 15 mm/s, or
• the opening speed at the HSK is > 50 mm/s, or
• the closing force at the HSK is > 150 N
The following ow chart can be applied, which also includes
the protective measures in accordance with EN 60335-2-
103/2016-05.
• The constructor or his agent (architect, specialist
planner) are obligated by law to evaluate the
hazards to persons, originating from the usage,
installation position, opening parameters as well as
the planned type of installation of the power
operated window and the external Control Unit,
already in the planning phase and to establish
necessary protective measures.
• The constructor / manufacturer of the machine
“power-operated window” must implement the
planned protective measures at the installation site
or, if not yet established, determine them by theire
own responsibility and detect or minimize possible
remaining risks.

5
Assembly Instruction
FTA 600
Risk analysis in accordance with DIN EN 60335-2-103
Contact-free anti-trap protection
(20.ZAA.8.1)
Passive infra-red and active light sensors
or
pressure mats
Contact-based anti-trap protection
(20.ZAA.8.2)
Pressure-sensitive safety switch strips
or
Motor current monitoring systems
(internal and external)
Hold-to-run switch:
stops movement at HSK < 20 mm
at a closing force of > 150 N at HSK
(20.ZAA.5)
Operating element in
direct range of vision:
a.) Key switch or
b.) other switch,
then: installation > 1,5 m,
inaccessible for public
(7.12.1)
RISK EVALUATION
Keep people away during closing!
Declaration of Conformity
for window + CE label
!
CAUTION
Protection devices
!
CAUTION
Using drives
NSHEV in accordance
with EN12101-2
without dual purpose for ventilation
NSHEV in accordance
with EN12101-2
with dual purpose for ventilation
(1.Z.109)
Natural ventilation
Installation height of drive:
> 2,5 m above oor
(ZAA.20.1)
Opening at HSK: < 200 mm and
Speed at HSK:
CLOSE <15 mm/s / OPEN < 50 mm/s
(20.ZAA.2)
Yes
Yes
No
No
Risk covered by
Declaration of Conformity
for window drives
Observe danger at NSK
< 2,5 m above oor!
!
CAUTION
Risk analysis is not required!
Keep people away during closing!
By opening width of > 200 mm,
close via hold-to-run switch!
!
CAUTION
The casement measurements supplied
are only for orientation purposes.
It is imperative that the force-path
diagram of the drives are observed.
NOTE
PRELIMINARY REMARK
01
Casement data
Facade: bottom-hung window, top-hung win-
dow, side-hung window.
Dach: roof window / sky light.
Opening direction: inward / outward opening.
Prole material: aluminum, steel, plastic or wood.
When inspecting the drives for conformity with on-site
requirements the following items must be observed:
• total weight of casement (glass + frame),
• additional loads: snow load / wind load
(suction / pressure),
• casement size (FAB x FAH),
• side ratio FAB / FAH,
• installation / inclination angle,
• required opening area (geometric / aerodynamic),
• crosswind inuences,
• driving force and stroke,
• mounting site at the window frame and casement
frame.

6
Assembly Instruction
FTA 600
SAFETY INSTRUCTIONS
Danger spots by crush and shear points
Side-hung Bottom-hung Roof windows / skyskylight domes Louvre windows
Danger spots: crush and shear points according to DIN EN 60335-2-103
NOTE
NOTE
!
WARNING
!
WARNING
!
All devices must be permanently protected
from dirt and moisture, if the drive is not
explicitly suitable for use in wet areas (see
technical data).
Area of application
The drive shall only be used according to its intended use.
For additional applications consult the manufacturer or his
authorized dealer.
Mounting material
The required mounting material must be modied to t the
drive and occurring load and, if necessary, supplemented.
Installation
These instructions address expert and safety-conscious
electricians and / or qualied personnel knowledgeable in
electrical and mechanical drive installation.
Always check whether the system complies with current
regulations. Special attention must be paid to the opening
width, the opening area, the opening time and the opening
speed of the window, the temperature range of the drives /
external devices and cables as well as the cross section of
the connecting cables as function of the cable length and
power consumption.
All specications for installation must be checked indepen-
dently and, if necessary, adjusted at the installation site.
The connection assignment, the electrical supply data (see
machine plate) and performance limits (see technical data)
as well as the mounting and installation instructions of the
drive must be strictly observed and adhered to!
Do not reach into the window rabbet or the operating
element (chain or spindle) during installation and opera-
tion! Ensure that, based on the installation position and
the opening movement of the casement, persons cannot
be trapped between the driven part of the window and
surrounding xed components (e.g. wall).
SAFETY INSTRUCTIONS
It is important to follow these instruc-
tions for the safety of persons. These
instructions shall be kept in a safe place
for the entire service life of the products.
Risk of crushing and entrapment!
Window can close automatically!
The integrated load cut-off stops the
drive during closing and opening when
the drive is overloaded.
The compressive force is absolutely
sufcient to crush ngers in case of
carelessness.
Do not misuse the drive for other lifting
operations! Do not allow children to play
with this drive or its regulating and / or
control units, including the remote
control!
The safe operation, avoidance of injury to
persons and damage to property, as well
as risks, is only guaranteed by proper
installation and setting according to
these installation instructions.
Before installing the drive, check whether
the casement is in good mechanical con-
dition, the weight in balance and whether
it opens and closes easily!
Never connect 24 V DC drives to 230 V AC
mains voltage!
Danger to life!
01

7
Assembly Instruction
FTA 600
SAFETY INSTRUCTIONS
safety scissors
!
WARNING
!
WARNING
Crush and shear points
To avoid injuries, crushing and shear points between
casement and frame must be secured against entrapment
up to an installation height of 2,5 meters above the
oor with appropriate measures. This can be achieved e.g.
by using contact-based or contactless protective devices
against entrapment, which stop the motion through cont-
act or through interruption by a person. At a force higher
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element
must indicate this clearly.
Unintentional or independent opening or falling
Casements are to be hinged or secured such way that in
case one of the mounting elements fails it will not crash /
slam down or move in an uncontrolled manner by e.g. using
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The
safety scissors must be adjusted to the opening stroke of
the drive (see technical data) to avoid blocking.The opening
width of the safety scissors must be bigger than the drive
stroke.
Routing cables and electrical connection
Routing or installing electrical lines and connections may
be performed only by approved specialist companies. Never
operate drives, control units, operating elements and sen-
sors at operating voltages and connections contrary to the
specications of the manufacturer.
All relevant instructions shall be observed for the in-
stallation, specically:
• VDE 0100 Setting up high-voltage systems up to 1000 V
• VDE 0815 Wiring cables
• Specimen Guideline on Conduits German designation
(MLAR).
Commissioning, operation and maintenance
After the installation and after each modication in the set
up all functions shall be checked with a trial run. It shall
be ensured that drive and casement are set correctly and
that security systems, if available, are functioning properly.
After the installation of the system is completed the
end-user shall be introduced to all important operating
steps. If necessary, he must be advised of all remaining risks /
dangers.
The end-user shall be instructed in intended use of the
drives and, if necessary, the safety instructions. The end-user
shall be specically instructed that no additional forces,
except for the pressure and tension in the opening and
closing direction of the casement, may be applied to the
spindle, chain or lever of the drive.
The types of cable, cable lengths and cross-sections shall
be selected in accordance with the manufacturer’s technical
data. If necessary, the cable types shall be coordinated with
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may
not be ush-mounted. Freely suspended cables shall be
equipped with strain reliefs.
Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control systems shall be
ensured for maintenance work.
Damaged mains supply lines of drives
with plug connectors may only be re-
placed by the manufacturer or qualied
service / maintenance personnel!
Power cables which are xed to the drive
casing cannot be replaced. If the cable is
damaged the device must be scrapped!
The movable casement must be secured
against unintentional or independent
opening as well as falling down.
All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or
external Control Unit for the drive.
The mains supply lines 230 V / 400 V AC shall
be protected separately!
Cables must be laid such way that they cannot
be sheared off, twisted or bent during opera-
tion. Drive cables laid into closed window
proles must be protected by insulating
tubes with a sufcient temperature resistance.
Through holes shall be equipped with cable
sleeves!
01

8
Assembly Instruction
FTA 600
NOTE Post warning signs!
Other persons must be kept away from
the casement when a hold-to-run switch
(pushbutton) is operated or when a
window, which has been opened by a
smoke and heat exhaust system, is clo-
sing!
The operating element of hold-to-run
switches must be installed within di-
rect view from the window, but apart
from moving elements. If the switch is
not a key-operated switch it must be
installed at a minimum height of 1,5 m
and inaccessible to the public!
Do not allow children to play with
permanently mounted control devices
and keep remote controls out of reach
for children!
!
CAUTION
!
CAUTION
!
CAUTION
During cleaning, maintenance work and while
exchanging parts the drive must be comple-
tely disconnected from the power supply and
secured against unintentional reactivation.
During the proper assembly of drives with mounting
elements at a window, and the connection to an external
control unit, the interfaces resulting from mechanical and
electrical performance characteristics of single elements
shall be observed.
!
WARNING Do not use drive or casement when repair
or re-setting work has to be performed!
Replacement parts, fasteners and controls
The drive shall only be operated with control devices from
the same manufacturer. There is no liability, warranty or
customer service if third-party parts are used. Exclusively
original replacement parts of the manufacturer shall be
used for mounting elements or expansions.
Ambient conditions
The product may not be subjected to impacts or falls, or
to vibrations, moisture, aggressive vapors or other harmful
environments, unless the manufacturer released it for one
or more of these environmental conditions.
• Operation:
Ambient temperature: -5 °C … +75°C
Relative humidity: < 90% less 20°C;
< 50% less 40°C;
no formation of condensation
• Transport / Storage:
Storage temperature: -5°C … +40°C
Relative humidity: < 60%
Accident prevention regulations and workmen’s
compensation insurance guidelines
For work on or in a building or building part the provisi-
ons and instructions of the respective accident prevention
regulations (UVV and workmen’s compensation insurance
guidelines (BGR /ASR) shall be observed and adhered to.
Declaration of Conformity
The drive is manufactured and inspected in accordance with
European guidelines. The respective Declaration of Con-
formity is on hand.
In case the operation of the drive differs from the
intended use, a risk evaluation for the complete
power-operated window system shall be performed
and a Declaration of Conformity according Machinery
Directive 2006 / 42 / EG issued.
SAFETY INSTRUCTIONS
01

9
Assembly Instruction
FTA 600
DATA SHEET FTA600 R S12 24V DC
TECHNICAL DATA
UNRated voltage 24V DC (± 20 %), max. 2 Vpp
INRated current 1,0 A
IACut-off current 1,4 A
PNRated power 24 W
ED Duty cycle 30 % (ON: 3 min./OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +75 °C
MATorque OPEN 215 Nm (600 N)
MZTorque CLOSE 215 Nm (600 N)
FHPullout force no connection to the moving parts (roll)
Lever arm aluminium (RAL9006) with plastic roll
Connecting cable with plug non-halogen, grey 5 x 0,5 mm², ~ 3 m
t Running time (0° - 90°) 45 s (2,0°/s) 45 s (2,0°/s)
s Window-opening angel 0° – 93° (± 5 %)
L Length 421 mm
Potential free contact max. 24V DC / 0,5A programmable
Sound pressure level A 70 dB (A)
Application: natural ventilation, SHEV
Mainly for opening of doors as air intlets
Internal intelligent cut-off switch S12
Programmable contact for door opener
Unitary plug-solution for all AUMÜLLER chain drives and AUMÜLLER folding arm drives
Options
Programmable special functions
M-COM for automatic synchronised run of multi drive systems and automatic sequence
control with FV locking drives (S3/S12 SW V2)
Various customised programmings on request
24 V DC
ø5,5 (4x)
6,5
L = 421
405
40
20 max. 93°
56
24
16
512,5
86
ORDER DATA
s [DEG] L [mm] Version Finish PU / pcs. Part.-No.
0˚ – 93˚ 421 FTA600 R S12 24V E6/C-0 1 524144
ACCESSORIES PU / pcs. Part.-No.
K88 Frame bracket FTA600 R 1 524156
OPTIONS
Special model PU / pcs. Part.-No.
Drive housing painted/powder coated in other RAL colours
Specify at order stage: 516004
Microprocessor programming S12
Electrical stroke reduction 1524190
Special functions 1 524180
Optional accessories PU / pcs. Part.-No.
M-COM Comm. module for synchronised multi-drive systems 1 524177
DATA SHEET
02

10
Assembly Instruction
FTA 600
DATA SHEET
DATA SHEET FTA600 DF S12 24V DC
ORDER DATA
s [DEG] L [mm] Version Finish PU / pcs. Part.-No.
0˚ – 93˚ 421 FTA600 DF S12 24V E6/C-0 1 524145
ACCESSORIES PU / pcs. Part.-No.
K103 Frame bracket FTA600 DF 1 524172
OPTIONS
Special model PU / pcs. Part.-No.
Drive housing painted/powder coated in other RAL colours
Specify at order stage: 516004
Microprocessor programming S12
Electrical stroke reduction 1524190
Special functions 1 524180
Optional accessories PU / pcs. Part.-No.
M-COM Comm. module for synchronised multi-drive systems 1 524177
TECHNICAL DATA
UNRated voltage 24V DC (± 20 %), max. 2 Vpp
INRated current 0,8 A
IACut-off current 1,4 A
PNRated power 20 W
ED Duty cycle 30 % (ON: 3 min./OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +75 °C
MATorque OPEN 215 Nm (600 N)
MZTorque CLOSE 215 Nm (600 N)
FHPullout force 3000 N (fastening depended)
Lever arm aluminium (RAL9006)
Connecting cable with plug non-halogen, grey 5 x 0,5 mm², ~ 3 m
t Running time (0° - 90°) 45 s (2,0°/s) 45 s (2,0°/s)
s Window-opening angel 0° – 93° (± 5 %)
L Length 421 mm
Potential free contact max. 24V DC / 0,5A programmable
Sound pressure level A 70 dB (A)
Application: natural ventilation, SHEV, ferralux®-NSHEV
Mainly for opening and closing of side-hung inward opening windows
Internal intelligent cut-off switch S12
Programmable contact for door opener
Unitary plug-solution for all AUMÜLLER chain drives and AUMÜLLER folding arm drives
Options
Programmable special functions
M-COM for automatic synchronised run of multi drive systems and automatic sequence
control with FV locking drives (S3/S12 SW V2)
Various customised programmings on request
24 V DC
ø5,5 (4x)
6,5
L = 421
381
40
20
56
24
16
15
86
M10
max. 93°
02

11
Assembly Instruction
FTA 600
with slide rail
DATA SHEET
DATA SHEET FTA600 GF S12 24V DC
ORDER DATA
s [DEG] L [mm] Version Finish PU / pcs. Part.-No.
0˚ – 93˚ 455 FTA600 GF S12 24V E6/C-0 1 524146
ACCESSORIES PU / pcs. Part.-No.
K104 Frame bracket FTA600 GF 1 524173
TECHNICAL DATA
UNRated voltage 24V DC (± 20 %), max. 2 Vpp
INRated current 0,8 A
IACut-off current 1,4 A
PNRated power 20 W
ED Duty cycle 30 % (ON: 3 min./OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +75 °C
MATorque OPEN 215 Nm (600 N)
MZTorque CLOSE 215 Nm (600 N)
FHPullout force 3000 N (fastening depended)
Lever arm aluminium (RAL9006)
Connecting cable with plug non-halogen, grey 5 x 0,5 mm², ~ 3 m
t Running time (0° - 90°) 45 s (2,0°/s) 45 s (2,0°/s)
s Window-opening angel 0° – 93° (± 5 %)
L Length 455 mm
Potential free contact max. 24V DC / 0,5A programmable
Sound pressure level A 70 dB (A)
Application: natural ventilation, SHEV, ferralux®-NSHEV
Mainly for opening and closing of side-hung outward opening windows
Internal intelligent cut-off switch S12
Programmable contact for door opener
Unitary plug-solution for all AUMÜLLER chain drives and AUMÜLLER folding arm drives
Options
Programmable special functions
M-COM for automatic synchronised run of multi drive systems and automatic sequence
control with FV locking drives (S3/S12 SW V2)
Various customised programmings on request
24 V DC
ø5,5 (4x)
6,5
L = 421
7
450
444
40
20
56
24
16
86 117
max. 93°
27
overload disconnection date of manufacturing
with rmware version
The product label provides information about:
• manufacturer,
• article reference number and name,
• technical caracteristics,
• date of manufacturing with rmware version,
• serial number.
EXPLANATIONS ON THE PRODUCT LABEL
Never install and operate damaged
products.
In the event of any complaints, please indicate the
product serial number (SN) (see product label).
NOTE
i
-5°C
+75°C
FTA600 GF S12 24V
Made in Germany
Date: 16W01 V:2.0
SN: 41049322007
Art.-Nr.: 524146
FH: 3000 N
IP: 32
ED: 3min/ 7min (on/off)
D-86672 Thierhaupten
Gemeindewald 11
Tel. +49 8271 / 8185-0
s: 0° - 93°
UN: 24V 2 Vpp
IA: 1,4 A
serial number
Duty cycle
ON: 3 minutes
OFF: 7 minutes
symbols see
„Technical data“
article reference
number
02

12
Assembly Instruction
FTA 600
PREPARING ASSEMBLY
03
AREAS OF APPLICATION AND CASEMENT SIZES
Areas of Application and Casement Sizes
Door - inward opening
Hinge-side mounting
at the upper side closing edge
Door - outward opening
Opposite hinge side mounting
at the upper side closing edge
Roof window - inward opening
Hinge-side mounting
at the side closing edges
Roof window - outward opening
Opposite hinge side mounting
at the side closing edges
Space on the frame:
above min. 56 / max. 106 mm
Space on the frame:
above min. 40 mm
Space on the frame:
above min. 48 mm
Space
on the frame: min. 60 mm
on the casement: min. 40 mm
door width: < 1200 mm
door height: < 2000 mm
total weight: < 100 kg
door width: < 1200 mm
door height: < 2000 mm
total weight: < 100 kg
casement width: < 1200 mm
casement height: < 1500 mm/solo
casement height: < 2500 mm/tandem
casement width: < 1200 mm
casement height: < 1500 mm/solo
casement height: < 2500 mm/tandem
with K88 frame bracket FTA600 R without casement bracket with K103 frame bracket FTA600 DF with K104 frame bracket FTA600 GF
FTA600 R FTA600 R
FTA600 DF FTA600 GF

13
Assembly Instruction
FTA 600
INSTALLATION STEP 1: INSPECTION BEFORE THE INSTALLATION
Test kit for drives
Order number:
Application:
Supply voltage:
Drive types:
Drive current:
Display:
Ambient temperature:
Plastic housing:
Weight:
Feature / equipment:
533981
Test kit to check running direction and
communication of drives 24V DC or
230V AC (including batteries)
230V AC
24V DC / 230V AC
max. 3 A
drive current, battery charge
-5 °C ... + 75 °C
250 x 220 x 210 mm
approx. 3,6 kg
Control elements: 2 switches + 1 button
NOTE
We recommend the use of our test kit for
the inspection of drives with the rated
voltage 24V= / 230V~ (see table below).
Damaged products may not be operated
under any circumstance.
It is imperative that the sufciently
mechanical stiffness of the fastener type
as well as of the swivel range of the drive
is observed.
If this is not guaranteed another type of
fastening or another type of drive must
be selected.
!
The support surface of the frame brackets or
casement brackets must rest completely on
the window or frame prole. There must be
no tilting of the fastening elements during
extension and retraction of the drives. A
safe and solid fastening must be ensured
at the window prole.
Storage of drives at the construction site
Protective measures against damages, dust, moisture or
contamination shall be taken. Store drives intermediately
only in dry and well ventilated rooms.
Inspection of drives before installation
Check drives and window before installation for good
mechanical condition and completeness. The chains / spind-
les of the drives must be extendable or retractable easily.
The casement must run smoothly and the weight must be
in balance.
The test procedure of drives may only be performed on a
non-slip and secured mat or a test xture. During the test
run the test element must not be interfered with. The test
my only be conducted by or under the supervision of expert
personnel.
For testing chain drives the chain must be extended and
retracted at an angle of approx. 90°. The spindle tubes of
spindle drives in round housing tubes must be secured
against independent spinning before starting the test to
avoid deviations in the position encoder.
Inspection of the intended use
The planned use of the drive must be checked for com-
pliance with its intended use. If used otherwise the liability
and warranty claim expires.
Predictable misuse
It is imperative that foreseeable misuse of drives is avoided!
Here are a few examples:
• do not connect 24 V DC drives to a 230 V AC mains
voltage,
• observe synchronous run and sequence control by drives
with multiple interconnection,
• use drives only indoors,
• avoid additional force inuences, e.g. transverse forces.
Testing mechanical requirements
Prior to the start of the installation check whether :
• the support surface and the prole static for the load
transmission is sufcient,
• a support construction for the secure fastening of the
drives is required,
• cold bridges (thermal separation) are avoidable at
action points,
• there is sufcient space for the swivel movement of the
drive.
If not, counter measures must be taken!
!
CAUTION
!
WARNING
Important instructions for a safe instal-
lation. Observe all instructions, wrong
installation may result in serious injury!
PREPARING ASSEMBLY
04

14
Assembly Instruction
FTA 600
Accessories for folding arm drives
Assembly and Commissioning
Instructions
AUMÜLLER-Click plug solution
Warning sign sticker
„Risk of entrapment“ (1x)
1x Slide rail 450 mm
1x Slide 40 x 20
1x Connector 40 x 20 x 20 mm
1x Bolt ø12 x 20 mm
1x Screw M6 x 25
1x Circlip DIN 472
2x Screw M4 x 8
2x Lock washer DIN 127
FTA600 GF
Only at:
24 V DC
Tools required
• Marker,
• Grains,
• Hammer,
• Knife,
• Screwdriver (cross, Torx),
• Hexagonal wrench,
• Torque wrench,
• Power drill,
• Threadlock adhesive,
• possibly a tool for blind rivet nuts.
Scope of delivery:
Prior to assembly, check items quantity in the delivery for
completeness.
Check window data on site
• Measure FAB and FAH.
• Check / calculate weight of casement.
If unknown, it can be determined approximately with
the following formula:
• Check / calculate the required drive force and compare
with drive data . If unknown, it can be determined
approximately with the following formula:
a= Distance of action point to hinges
F= Drive force
s= Stroke
weight) [kg] [m] [m] [mm] frame
share
glass-
density
G (Casement = FAB *FAH *Glass thickness * 2,5 *1,1
F[N] =
Facade Roof
F[N] =
5,4 *G[kg] *s[m] 5,4 *G[kg] *FAH [m]
a[m] a[m]
INSTALLATION STEP 2: INSTALLATION PREREQUISITE AND INSTALLATION PREPARATION
The following conditions must be fullled for the instal-
lation of the drives so they can be properly assembled with
other parts and constructed to a complete machine at the
window without impairing the safety and health of persons:
1. The design of the drive must fulll the requirements.
2. The fastening accessories (casement brackets or
frame brackets) must t the window prole; the
prole-dependent hole lay-out must be complied with.
3. The space required for the installation of the drive on
the frame and casement prole must be sufcient.
4. The window must be in perfect mechanical condition
before the installation. It should open and close easily.
5. The fastening material for the installation of the drive
must t the window material (see table).
Wood windows
wood screws:
i.e. DIN 96, DIN 7996, DIN 571
with head-type:
round head with slot,
round head with cross,
hex head,special type
steel, stainless steel,
aluminum windows
self-tapping screws, thread screws,
sheet-metal screws
i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
with head-type:
cylinder head with hex socket, internal serration (Torx),
Phillips head or external hex head
blind rivet nut
plastic windows
screws for plastic
i.e. DIN 95606, DIN 95607, ISO 7049,
ISO 7085, DIN 7500
with head-type:
round head with cross, external hex head,
Torx
Recommendation:
if possible, screw
through two cavity
webs
PREPARING ASSEMBLY
04
aa
a
G
G
s
s
s
FAH G
F
FF
FAH FAH

15
Assembly Instruction
FTA 600
Determine fastenings.
Produce drill holes with appropriate cross-section.
For the mounting dimensions please refer to the
following hole layout drawings or project-specic
documents and drawings.
Secure fasteners against loosening; e.g. by applying
removable thread-locking compound such as “Loctite”.
Carefully clear away drilling swarfs to prevent
seals from being damaged.
Avoid surface scratches, for example by using
masking tape.
!
!
Make sure they are parallel to door frame.
Fasten folding arm drive FTA600 R with screws (M5)
on the door frame.
Measure depending on the opening angle „α~90°“, prole depth „PT“ and door hinge dimension „B“
05
MOUNTING FTA600 R
DRILL HOLES ACCORDING TO MOUNTING VARIANTS
FTA600 R - OPPOSITE HINGE SIDE MOUNTING - OUTWARD OPENING DOOR
INSTALLATION STEP 3:
INSTALLATION STEP 4A:
93°
3
Į~ 90°
408
X
B
PT
inside
outside
PATTERN A - A
Ensure that the role of the folding arm drive FTA600 R
- when opening and closing - is based on the door!
Optionally, use a door closer
!
FTA600 R
door leaf
door frame
AA
B
B
View
from inside
door
2416
M5 59
81
99
102
40
3
FTA600 R
PATTERN B - B
door frame
door leaf
space
„X“ „B“ „PT“
Opening angel „α“ ~90°
80 mm 22 mm 40 mm
90 mm 22 mm 50 mm
100 mm 22 mm 60 mm
105 mm 22 mm 65 mm
110 mm 22 mm 70 mm
115 mm 22 mm 75 mm
120 mm 22 mm 80 mm
90 mm 36 mm 40 mm
100 mm 36 mm 50 mm
105 mm 36 mm 60 mm
110 mm 36 mm 65 mm
115 mm 36 mm 70 mm
120 mm 36 mm 75 mm
125 mm 36 mm 80 mm

16
Assembly Instruction
FTA 600
K88 frame bracket FTA600 R
!
!
Make sure they are parallel to door frame.
Ensure that the role of the folding arm
drive FTA600 R - when opening and closing -
is based on the angle
K88!
Screw the angle
of frame bracket K88 at the
door frame (M5).
Fasten folding arm drive FTA600 R on the angle
- with the screws .
Screw the angle
of frame bracket K88 at the
door leaf (M5).
Fasten and adjust the angle
- with screws
and
lock washers
.
Mount angle
upwards
Mount angle
down
Space at the frame:
92 - 106 mm
Space at the frame:
56 - 70 mm
FTA600 R - HINGE-SIDE MOUNTING - INWARD OPENING DOOR
05
INSTALLATION STEP 4B:
MOUNTING FTA600 R
260
400
422
5,5
(x8)
Ø
408
M5
(x4)
50
20,5
24
40
4
11
22
33
4
1x Angle, L = 422
50 x 40 x 4
1x Angle, L = 100
50 x 75 x 5
with slots
1x Angle, L = 100
50 x 75 x 5
4x Screw M5 x 45
3x Screw M5 x 12
3x Lock washer
DIN 6797
100
40
84
50
75
28
42
5
5
6
3
2
• for inward and outward opening doors
• on the hinge-side (frame NSK)
• opposite the hinge-side (frame NSK)
400
X-4
330
200
70
11
min.23
max.37
min.52
max.66
min.16
max.30
22
56 - 70
740
400
X-4
330
200
70
11
11 40
min.63
max.77
min.52
max.66
22 7
92 - 106 space
Mount angle
upwards
Mount angle
down
space
1
1
1
1
BD
BD
Measure "X": See table on the following page
FTA600 RFTA600 R
door leaf
door frame
door leaf
door frame
1
reference
edge
reference
edge

17
Assembly Instruction
FTA 600
Measure depending on the opening angle „α~90°“, window overlap „FÜ“ and door hinge dimension „B“
„X“ „B“ „FÜ“
60 mm 13 mm 0 mm
55 mm 22 mm 0 mm
45 mm 36 mm 0 mm
70 mm 13 mm 10 mm
60 mm 22 mm 10 mm
45 mm 36 mm 10 mm
Opening angel „α“ ~90°
05
MOUNTING FTA600 R
400
X-4
X
470
330
200
70
40 30
11
11
28
min.63
max.77
min.52
max.66
22
92 - 106
84
42
50
100 8
4040
50
3
75
min. 78 / max. 117
40
5050
M5
M5
3
2
1
2
3
Flow diagram FTA600 R
U
0
1
0
0
OPEN
CLOSE
OPEN
CLOSE
24 V DC
FTA600 R
t = 5 s
t = 10 s
t [s]
XBD
B
100
FÜ
93°
Į~ 90°
FTA600 R
FTA600 R
Ensure that the role of the folding arm drive FTA600 R
- when opening and closing - is based on the angle
K88!
!
K88
K88
K88
door leaf
door frame
1
2
3
Space
AA
View
from inside
FTA600 R
M5
105,5
3
75
5050
M5
3
5 5
6 6
2
1 1
FTA600 R
door frame door frame
door leaf
door leaf
PATTERN A - A
door leaf
After application of the voltage, the door lock contact is
activated for 10 seconds. With a delay of about 5 se-
conds, the drive arm of the folding arm drives FTA600 R
starts moving and opens to an angle of max. 93°.
During the closing operation, the door lock contact
is not activated.
inside
outside
door
reference
edge
reference
edge
reference
edge
Mount angle
upwards
Mount angle
upwards
Mount angle K88
upwards
Mount angle
down

18
Assembly Instruction
FTA 600
INSTALLATION STEP 4C: FTA600 DF - HINGE-SIDE - INWARD OPENING SIDE-HING WINDOW
!
Make sure they are parallel to casement edge.
Screw the angle
of frame bracket K103 at the
frame (M5).
Fasten folding arm drive FTA600 DF on the angle
- with the screws .
K103 frame bracket FTA600 DF
Hole layout for F1 casement bracket
15
Ø6
8
35
30
6
6
20
Ø6,5
Ø6
9
70 130
130
408
70
24
22
11
33
M4
M5
RA
1
FTA600 DF
9
05
MOUNTING FTA600 DF
1x Angle,
L = 422 - 50 x 40 x 4
1x Bolt - ø14 x 57 x M10
1x Lever arm - 14 x 12 x 30
1x Eyebolt M8
1x Casement bracket F1
1x Washer DIN 9021
1x Nut M8
1x Screw M4 x 40
4x Screw M5 x 45
260
400
422
Ø 5,5 (x8)
408
M5
(x4)
11
22
33
50
20,5
24
4
40
1
9
• for inward opening windows
• on the hinge-side (frame NSK)
400
X+4 330
200
70
24
35
13
6
46
40
FLRA
1
BD
3
8
6
7
4
5
2
FTA600 DF
Measure "X": See table on the following page
space
reference
edge
reference
edge

19
Assembly Instruction
FTA 600
Screw the casement bracket F1
of frame bracket
K103 at the frame (M6).
Using the screw and washer - fasten
bolt
and lever arm
on the folding arm drive
FTA600 DF.
Turn the nut on the eyebolt.
Using the eyebolt
and connect the casement bracket
F1
with the lever arm.
Adjust the eyebolt - depending of the window
overlap (FÜ).
Opening angel „α“as a function of the door hinge dimension „B“
„α“ „X“
Door hinge dimension
„B“ = 10 2 mm
84° -35 mm
83° -30 mm
82° -20 mm
81° -15 mm
81° -10 mm
79° 0 mm
77° 10 mm
76° 20 mm
75° 30 mm
05
MOUNTING FTA600 DF
36
47
10 40
20
35
25
+ X
B
- X
Į
X+4 400
356 -
24
35
13
6
4
40
2
20
1735
+ X- X
13,5
10
X+4
+ X- X
400
386 -
24
35
13
6
13,5
140 02
20
7135
4
measure "X":
see table below
down
top
top
down
- DIN left
- DIN right
- DIN left
- DIN right
RA
F1
K104
RA
1
1
5
1 5
5
BD
BD
FTA600 DF
3
7
4
5
2
86
FTA600 DF
FTA600 DF
reference
edge
AA
B
B
window
View
from inside
inside
outside
FTA600 DF
PATTERN A - A
50 90
48
44
40
6
FÜ
43,5
67,5
46
FTA600 DF
K103
PATTERN B - B
View without
folding arm drive FTA600 GF
measure "X":
see table below
!
Note power transmission on
the hinge and frame.
mounting
mounting
reference
edge

20
Assembly Instruction
FTA 600
K104 frame bracket FTA600 GF
1x Angle, L = 422
120 x 60 x 6
4x Screw M5 x 45
2
260
400
422
Ø5,5 (x8)
16
33
50
120
4
60
1
• for outward opening windows
• opposite the hinge-side (frame NSK)
FTA600 GF - OPPOSITE HINGE SIDE MOUNTING
- OUTWARD OPENING SIDE-HUNG WINDOW
INSTALLATION STEP 4D:
Make sure they are parallel to casement edge.
Screw the angle
of frame bracket K104 at the
frame (M5).
Fasten folding arm drive FTA600 GF on the angle
- with the screws .
Fit slide rail
with screws (M5) at the casement.
Using the screws
and lock washers and mount
the slide
on the connector.
!
MOUNTING FTA600 GF
05
400
X+4
330
200 70
50
16 33
452
421
408
40
20
60
6,5 6,5
FL
BD
RA
5
6
7
4
60
20
40
450
422
60 45
2
45
20
60 60 60 60 60
2
500
3
1
1
FTA600 GF
FTA600 GF
Bezugs-
kante
70 130
130
408
70
16
24
34
17
M4
M5
RA
1 2
FTA600 GF
FL RA
Measure "X": See table on the following page
Space
reference
edge
reference
edge
This manual suits for next models
2
Table of contents