HKS 48004-KB001 User manual

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2008 HYUNDAI GENESIS COUPE 2.0L TURBO
Part Number: 48004-KB001
Version: 01152009
NOTICE
This manual assumes that you have and know how to use the tools and equipment necessary to safely
perform service operations on your vehicle. This manual assumes that you are familiar with typical
automotive systems and basic service and repair procedures. Do not attempt to carry out the operations
shown in this manual unless these assumptions are correct. Always have access to a factory repair manual.
To avoid injury, follow the safety precautions contained in the factory repair manual.
INSTALLATION PROCEDURE
1. REMOVAL OF FACTORY PARTS
(1) Disconnect the negative terminal from the battery
2. INSTALLATION OF THE KIT
(1) Remove the bolt in section A, and temporarily install the Bracket. (Dia.1)
(2) Install the Circle Plate to the Bracket. Do not over-tighten the bolt. (Tightening Torque =
2.5-3.5 N-M / 0.25-0.35 kg-m) (Dia.1)

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(3) Verify the wire grounding positions for each wire in Diagram 2:
(4) Install each wire as illustrated in Diagram 2.
ADVICE: Properly clean all wire connecting points.
(5) Connect each wire to the Circle Plate with the provided kit parts. (Dia.2, 3)
WARNING Wiring must be done on the negative-side only.
Do not connect to the positive-side.

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(6) Make sure each wire is secure.
(7) Secure Wires 1 and 2 to the negative
cable of the battery using the provided
M8 Nut. (Dia.4)
(8) Re-connect the negative battery cable to
the battery.
(9) Secure wires to the vehicle’s harness
using the provided Tie-Wraps.
(10) Install the Top Plate to the Circle Plate
using the provided Bolt M3. (Dia.6)
CAUTION When securing, re-routing or zip-tying wires, make sure that
the Tie-Wraps do not get in the way of any moving parts (such
as fans or belts). Otherwise, severe vehicle damage or fires
can result.

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CONFIRMATION AFTER INSTALLATION
Check the following after the installation process is complete.
（1）Check the following before starting the engine:
Make sure pipes and hoses are routed and connected correctly.
Make sure hose clamps are tightened.
Make sure the negative cable terminal is securely attached to the battery.
Make sure all bolts and nuts are tightened.
Make sure all installed components do not come in contact with other parts.
（2）Start the engine and check the following:
Make sure air is not leaking.
Make sure RPM rises smoothly after revving the engine 2-3 times while in neutral.
Make sure the installed parts are not hitting each other.
Make sure no unusual conditions are found while idling.
MAINTENACE
Proper maintenance of this product is necessary in order to maintain the safety, reliability, and
function of this product.
Maintenance is the responsibility of the driver/owner.
-If work needs to be performed outside the scope of this manual, consult a professional.
-If the vehicle gets damaged, have the repairs performed by a professional.
-If you experience any abnormal noises, scents, or vibrations from the vehicle while driving,
reference the vehicle’s Owner’s Manual.
-If this product is ever re-sold, please give this Instruction Manual to the new owner.
-When removing this product from the vehicle, please consult a professional.

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PARTS LIST
No. Description Qty Image Remarks No. Description Qty Image Remarks No. Description Qty Image Remarks
1
Top Plate 1
10
Collar 2 M3
19
Wire 8 1
L=430
mm
2
Circle
Plate 1
11
Spacer 1
6mm
L=17
20
Bolt 8 M6-8
3
Bracket 1
12
Wire 1 1
L=600
mm
21
Wave
Washer 8
M6
4
Spacer 1
8mm
L=8.5
13
Wire 2 1
L=570
mm
22
Bolt 1 M6-40
5
Bolt 1 M8-25
14
Wire 3 1
L=760
mm
23
Lock
Washer 1
M6
6
Wave
Washer 1
M8
15
Wire 4 1
L=670
mm
24
Flat
Washer 1
M6
7
Nut 1 M8
16
Wire 5 1
L=1170
mm
25
Tie Wrap 2 Large
8
Bolt 2 M3
17
Wire 6 1
L=880
mm
26
Tie Wrap 20 Small
9
Lock
Washer 2
M3
18
Wire 7 1
L=800
mm
27
Instruction
Manual 1