Kolpin Outdoors 2754 Instruction sheet

1
© 2019 Kolpin Outdoors Inc. REV 00
Polaris RZR - Tilt Windshield
Product Instructions | Part No: 2754
Kolpin Outdoors, Inc. | 9955 59th Ave N | Plymouth, MN 55442
[phone] or [phone] | www.kolpin.com | [e-mail]
Application: Verify accessory fitment at Kolpin.com.
Before You Begin: Read these instructions and check to
be sure all parts are accounted for. If any items are missing, do
not return to the store. Call us at 1-877-956-5746 for assis-
tance. Please retain these instructions for future reference and
parts ordering information.
Dealers: Provide Instruction Manual to customer at time of
purchase.
Tools Required: 4mm Hex Wrench (or Socket) and
Torque Wrench
Product Contents:
1
16
12
Item Description Qty Part Number
1Windshield Panel 1
2Clamp - 1.75" Diameter 4K100137
(Qty 2)
3M6 x 18mm Button Head Screw 12
4M6 Lock Washer 12
5Domed Shoulder Washer - M6 8
6Angle Adapter 4K100136
(Qty 1)
7M6 x 18mm Button Head Screw 8
8Slide Arm 2
K100135
(Qty 1)
9Upper Pivot 2
10 Lower Pivot 2
11 Pivot Cylinder 4
12 T-Knob 2
13 M6 x 38mm Button Head Screw 4
14 M6 x 18mm Button Head Screw 2
15 M6 Lock Washer 6
16 Bulb Seal - 36" 1PUR3356
8
10
6
543
543
342
342
7
15
14
67
9
111513

2
© 2019 Kolpin Outdoors Inc. REV 00
Installation Instructions:
1. Shift vehicle transmission into PARK. Turn key to OFF po-
sition and remove from vehicle.
2. Carefully remove Windshield Panel from box and place on
a clean flat surface that won’t scratch the Windshield. We
recommend leaving the protective film on both sides of the
Windshield Panel during assembly and only partially peel-
ing it back in locations where mounting components are
attached.
3. Firmly press the Bulb Seal [Item 16] onto the bottom edge
of the Windshield Panel. See Illustration 1-1.
4. During the initial assembly process, leave the hardware
finger tight to allow for alignment and position adjustments
until the final steps.
5. Attach the two Upper Pivots [Item 9] and two Lower Pivots
[Item 10] to the back side of the Windshield Panel in the
orientation shown. See Illustration 1-2.
Assembly Time: Approximately 25 minutes
Important: This product is exclusively designed for your vehicle. Please read the installation instructions thoroughly before begin-
ning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all
installation steps correctly in the sequence shown.
Ill. 1-1
Ill. 1-2
Flat Edge of Lower
Pivots Must Face
Inside Vehicle
5439
10
543
This Side of
Upper Pivot
Facing Up

3
© 2019 Kolpin Outdoors Inc. REV 00
6. Attach the two Slide Arms [Item 8] to the inward side of the
Lower Pivots [Item 10]. See Illustration 1-3.
7. Attach the two Angle Adapters [Item 6] to the two Clamps
[Item 2] that go on the lower half of the Windshield. Then
attach the Angle Adapter to the Slide Arm using the T-Knob
[Item 12]. See Illustration 1-4.
8. Attach the two Angle Adapters [Item 6] to the two Clamps
[Item 2] that go on the upper half of the Windshield. Then
attach the Angle Adapters to the Upper Pivots using two
Pivot Cylinders [Item 11], per side. The Pivot Cylinders will
fit loosely inside the Upper Pivot. See Illustration 1-5.
Ill. 1-3
Ill. 1-4
8
1415
12
26
7
Ill. 1-5
26
131511
7
Wider Portion of Angle
Adapter Facing Down
Wider Portion of Angle
Adapter Facing Down

4
© 2019 Kolpin Outdoors Inc. REV 00
SPECIFIED FASTENER TORQUE:
7 ft. lbs. (84 in-lb) (9.5 Nm)
Ill. 1-6
Ill. 1-8
9. Carefully position the Windshield assembly onto vehicle
Roll Cage and close all four Clamps [Item 2]. Loosely install
one Lock Washer [Item 4] and one M6 x 18mm Button
Head Screw [Item 3] to keep them shut. See Illustration 1-6.
10. Adjust the position of the Clamps so they are evenly spaced
on each side. The Upper and Lower Clamps should be ap-
proximately 12.8” (325mm) apart. The Lower Clamp should
be approximately 2.3” (59mm) from the Roll Cage Mounting
Bolt, as shown. See Illustration 1-7.
11. Tighten all Button Head Screws [Item 3] to torque specifica-
tion below.
12. Remove the protective film from BOTH sides of the Wind-
shield Panel. Protective film may be clear on one or both
sides which can be difficult to see.
13. To tilt the Windshield open or closed, loosen the T-Knobs
and slide the Slide Arms in or out, then re-tighten. See Illus-
tration 1-8.
14. Tip: The Windshield Panel can be removed without tools by
removing the T-Knobs and tilting the Windshield all the way
up and unhinging the Upper Pivots from the Pivot Cylinders.
This can be helpful for removing the Windshield Panel be-
fore trailering or removing on a hot or muddy day.
15. Re-inspect hardware before and after riding or trailering.
+
Ill. 1-7
Use T-Knobs to
Vent Open or
Closed

5
© 2019 Kolpin Outdoors Inc. REV 00
Windshield Cleaning Information:
• Remove all dirt, mud, dust and debris from Windshield with water before cleaning.
• Use a mild soap or dishwashing detergent along with a soft sponge or soft cotton cloth to clean Windshield surface. Do not apply in direct sun-
light. Rinse with water immediately and dry with a soft cotton cloth or chamois.
• Always test cleaning agents in a small inconspicuous area prior to cleaning entire panel.
• Never use Windshield cleaning fluids (409, Windex, etc.), gasoline, high alkaline cleaners, or solvents.
• Never use abrasives, brushes, razor blades, scrapers, squeegees, gloves or dirty cloths.
For additional assistance, please contact Kolpin customer service department at
[phone] or [phone] or email [email protected].
One Year Limited Warranty
For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon exami-
nation by Kolpin to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by the purchaser. If Kolpin determines that the
product must be returned to the factory for credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and shipping
instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper maintenance, normal wear, or other causes
beyond the manufacturer’s control. In order to protect you and your ATV, certain parts of the accessory system and/or hardware are designed to fail
when the equipment is over-stressed. Parts that are lost due to loosening and improper maintenance are not covered under warranty. This warranty
does not cover removal or reinstallation labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is general in nature
and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification.
TO AVOID SERIOUS INJURY OR DEATH:
1. DO NOT TRAILER VEHICLE FACING REARWARD WITH WINDSHIELD INSTALLED. AIRFLOW MAY CAUSE
WINDSHIELD TO SEPARATE FROM VEHICLE, RESULTING IN AN ACCIDENT AND SEVERE INJURY OR
DEATH. REMOVE WINDSHIELD OR TRANSPORT VEHICLE IN ENCLOSED TRAILER.
2. UTVs ARE TO ONLY BE DRIVEN WITH CLEAN WINDSHIELDS FOR DRIVING VISIBILITY. IF DIRT OR DEBRIS
ACCUMULATES ON THE WINDSHIELD WHEN RIDING, STOP THE UTV AT THE NEXT SAFE LOCATION ON
THE TRAIL TO CLEAR OFF THE WINDSHIELD BEFORE YOU RESUME RIDING.
3. ONLY INSTALL WINDSHIELDS THAT ARE DESIGNED FOR THE MAKE AND MODEL OF THE UTV. INSTALLA-
TION OF A WINDSHIELD THAT WAS NOT DESIGNED FOR THE UTV MAKE AND MODEL CAN IMPACT WIND-
SHIELD DURABILITY AND PERFORMANCE.
4. READ AND UNDERSTAND WINDSHIELD INSTRUCTION SHEETS AND UTV OWNER MANUAL BEFORE WIND-
SHIELD INSTALLATION OR OPERATING THE VEHICLE.
5. PERIODICALLY CHECK FOR WEAR AND TIGHTNESS OF ALL FASTENERS. ALWAYS INSPECT BEFORE AND
AFTER RIDING OR TRAILERING. REPLACE OR RE-TORQUE FASTENERS AS NECESSARY.
!!
DANGER