Austro Flamm 63x40x42 K 2.0 User manual

Operating manual
Sliding corner fireplace in-
serts
63x40x42 / 63x40x51
69x49x57
89x49x45 / 89x49x57
www.austroflamm.com

Original user manual
21/02/2023
Version: 1.0
LEGAL NOTICES
Owner and publisher
AUSTROFLAMM GMBH
Austroflamm-Platz 1
A- 4631 Krenglbach
Tel: [phone] / 46 443
www.austroflamm.com
[email protected]
Edited by: Olivera Stojanovic
Illustrations: Konstruktion
Text: Technical department (Austroflamm)
Copyright
All Rights reserved. The contents of these instructions may be reproduced or distributed only with the
consent of the publisher! Printing, spelling and typographical errors reserved.

Operating manual Sliding corner fireplace inserts Contents
3
Contents
1 General information ............................................................................................................................................ 6
1.1 Copyright.............................................................................................................................................. 6
1.2 Regulations to be observed ............................................................................................................... 7
2 Purpose of the operating manual ..................................................................................................................... 8
2.1 Storing the operating manual ............................................................................................................ 8
2.2 Structure of the operating manual .................................................................................................... 8
2.3 Representations used.......................................................................................................................... 8
2.4 Version control..................................................................................................................................... 8
2.5 Abbreviations....................................................................................................................................... 9
3 Safety..................................................................................................................................................................... 10
3.1 Importance of the safety instructions................................................................................................ 10
3.2 General safety instructions ................................................................................................................. 10
3.3 Safety distance ..................................................................................................................................... 11
3.4 Special types of danger and personal protective equipment ....................................................... 11
4 Product overview................................................................................................................................................. 12
4.1 Intended use ........................................................................................................................................ 12
4.2 Identifying the tools............................................................................................................................. 12
4.2.1 Design overview .................................................................................................................................. 12
4.2.2 Positioning of the nameplates ........................................................................................................... 14
5 Technical data ...................................................................................................................................................... 15
5.1 Technical data under Directive (EU) 2015/1185 and del. as per Regulation (EN) 2015/1186 . 15
5.1.1 63x40x42-S-2.0 .................................................................................................................................... 15
5.1.2 63x40x51-S-2.0 .................................................................................................................................... 18
5.1.3 69x49x57-S-2.0 .................................................................................................................................... 21
5.1.4 89x49x45-S ........................................................................................................................................... 24
5.1.5 89x49x57-S ........................................................................................................................................... 27
5.2 General specifications......................................................................................................................... 30
5.3 Data for the chimney/flue dimensioning.......................................................................................... 31
6 Transport and storage......................................................................................................................................... 33
6.1 Transportation...................................................................................................................................... 33
6.1.1 Transport security ................................................................................................................................ 33
6.2 Storage.................................................................................................................................................. 34
7 Requirements at the installation location ........................................................................................................ 35
7.1 Requirements at the room of installation ......................................................................................... 35
7.2 Installing the fireplace insert .............................................................................................................. 35
7.3 Combustion air supply........................................................................................................................ 35
7.4 Combustion air duct............................................................................................................................ 36
7.5 Chimney requirements ....................................................................................................................... 36
7.6 Multiple occupancy ............................................................................................................................. 37
7.7 Flue pipe connecting pieces.............................................................................................................. 37
8 Fuel material/-quantity ....................................................................................................................................... 38
8.1 Fuel material......................................................................................................................................... 38

Contents Operating manual Sliding corner fireplace inserts
4
8.2 Fuel quantity......................................................................................................................................... 40
9 Installation instructions....................................................................................................................................... 41
9.1 Set-up in front of or next to a wall to be protected ......................................................................... 41
9.2 Convection air cladding...................................................................................................................... 43
9.3 Convection space ................................................................................................................................ 44
9.4 Convection conduction....................................................................................................................... 44
9.5 Fireplace system without air grille (hypocaust)................................................................................ 45
9.6 Protecting the installation base ......................................................................................................... 45
9.7 Expansion joints ................................................................................................................................... 45
9.8 Cladding ............................................................................................................................................... 45
9.9 Fireplace aprons .................................................................................................................................. 45
9.10 Ornamental beam ............................................................................................................................... 45
9.11 Ceiling above the fireplace insert...................................................................................................... 46
9.12 Floor in front of the fireplace insert................................................................................................... 46
9.13 Fire protection...................................................................................................................................... 46
9.14 Heat insulation layers and materials.................................................................................................. 46
9.15 Electric cable runs................................................................................................................................ 48
9.16 Balanced flue-tested fireplace inserts............................................................................................... 48
10 Connection to ceramic flues .............................................................................................................................. 49
10.1 Stove with ceramic flue ....................................................................................................................... 50
10.2 Connection to heat recovery surfaces .............................................................................................. 51
11 Installation ............................................................................................................................................................ 52
11.1 Risks and dangers................................................................................................................................ 52
11.2 Durchführung....................................................................................................................................... 52
11.2.1 Placing the fireplace insert ................................................................................................................. 52
11.2.2 Installing the deflector plates............................................................................................................. 53
11.2.3 Installing the firebox lining (Keramott).............................................................................................. 54
11.2.4 Removing the door.............................................................................................................................. 56
11.2.5 Converting door to type BA2............................................................................................................. 58
11.2.6 Converting the flue pipe..................................................................................................................... 58
11.2.7 Installing the HMS ............................................................................................................................... 60
11.2.8 Mounting small top storage box ....................................................................................................... 61
11.2.9 Assembling InsertControl................................................................................................................... 64
11.2.10 Mounting the convection cladding ................................................................................................... 71
11.2.11 Mounting the design frame................................................................................................................ 72
11.2.12 Solidly mounting the design frame ................................................................................................... 73
11.2.13 Support frame ...................................................................................................................................... 77
12 Settings ................................................................................................................................................................. 78
12.1 Adjusting the tuning weight............................................................................................................... 78
13 Commissioning .................................................................................................................................................... 80
13.1 Initial Commissioning.......................................................................................................................... 80
14 Operation.............................................................................................................................................................. 81
14.1 Controls................................................................................................................................................. 81
14.2 Before heating up................................................................................................................................ 81
14.3 Fuel........................................................................................................................................................ 82

Operating manual Sliding corner fireplace inserts Contents
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14.4 Firing ..................................................................................................................................................... 82
14.5 Heating.................................................................................................................................................. 83
14.6 Putting on wood .................................................................................................................................. 83
14.7 Heating in the transition period......................................................................................................... 84
14.8 Heating with the ceramic flue (heat recovery surface).................................................................... 84
14.9 Operation ............................................................................................................................................. 85
15 Cleaning................................................................................................................................................................ 86
15.1 Cleaning fireplace insert, fuel gas flues............................................................................................ 86
15.2 Removing ashes................................................................................................................................... 86
15.3 Cleaning the washers on the door .................................................................................................... 86
16 Help ....................................................................................................................................................................... 88
16.1 Firebox lining ....................................................................................................................................... 88
16.2 What to do in the event of a chimney fire......................................................................................... 88
16.3 What to do in the event of faults........................................................................................................ 88
16.4 What if....? ............................................................................................................................................. 88
17 Spare parts............................................................................................................................................................ 90
18 Dismantling .......................................................................................................................................................... 91
19 Disposal................................................................................................................................................................. 92
20 Warranty and guarantee .................................................................................................................................... 94
21 Start up log ........................................................................................................................................................... 95
22 Service Report...................................................................................................................................................... 96

1 | General information EN Operating manual Sliding corner fireplace inserts
6
1 General information
You have decided in favour of an Austroflamm fireplace insert.
Congratulations on your decision and thank you for your trust.
Correct operation and care are essential for trouble-free operation and long service life. Likewise,
please follow the instructions in the operating manual.
The information in this manual is of a general nature. National and European standards, local and
building regulations, together with fire regulations must be complied with.
Read these instruction through carefully before installation and operation. No liability or warranty
claims apply for damage incurred by failure to follow this manual. Please observe the instructions in
the individual sections.
TIP
Please arrange the set-up location and connection to the chimney with the master chimney sweep.
This manual is enclosed with your Austroflamm fireplace insert.
In the following list we give you an overview of which sections are important for whom:
Dealer End customer
General information
Purpose of the manual
Safety
Product overview
Technical data
Transport and storage
Requirements at the installation location
Fuel material/-quantity
Installation instructions
Commissioning
Operation
Cleaning
Help
Spare parts
Dismantling
Disposal
Guarantee and warranty
Data processing
Start up log
Service Report
1.1 Copyright
All Rights reserved. The contents of these instructions may be reproduced or distributed only with the
consent of the publisher! Printing, spelling and typographical errors reserved.

Operating manual Sliding corner fireplace inserts EN 1 | General information
7
1.2 Regulations to be observed
• EN 13229
• DIN 18896
• DIN EN 13384 Part 1 and Part 2
• DIN 18160-1 Exhaust systems - Part 1
• EN 12831
• State building regulations of the individual federal states or countries.
• Heating regulations of the individual federal states or countries.
• Technical rules of the stove- and air heating constructors trade association (TR OL) or technical
rules of other countries
• Federal Emission Control Ordinance (BlmSchV)

2 | Purpose of the operating manual EN Operating manual Sliding corner fireplace inserts
8
2 Purpose of the operating manual
This manual is a component part of the fireplace insert and contributes towards the fireplace insert be-
ing safely installed and maintained.
TIP
Please read this manual before using commissioning or installation.
2.1 Storing the operating manual
Store this manual in case you need it. The current version of the manual can be found on-line at our
homepage www.austroflamm.com.
2.2 Structure of the operating manual
The table of contents can be found on page 3.
Illustrations in this manual may differ from the delivered product.
2.3 Representations used
The following representations are used in this manual:
Steps with mandatory adherence to the sequence
üPrerequisite
1) Step 1
2) Step 2
3) …..
ðIntermediate result / additional information
ðResult
Steps and bullet points without mandatory sequence
• ….
• ….
– ….
– ….
Cross-references
See Technical Data
Useful tips
TIP
Fuel
Use only recommended fuel!
2.4 Version control
We update our manuals on a continual basis. The current version can be found at our homepage
www.austroflamm.com.

Operating manual Sliding corner fireplace inserts EN 2 | Purpose of the operating manual
9
2.5 Abbreviations
Abbreviation Meaning
HMS Heat Memory System
FI Fireplace insert
CF Ceramic flue
CVC Convection cladding

3 | Safety EN Operating manual Sliding corner fireplace inserts
10
3 Safety
In this manual we give you numerous safety instructions for the safe operation of your fireplace insert.
These instructions are characterized differently as follows, depending on their importance:
3.1 Importance of the safety instructions
NOTICE
Particular behaviour and/or activities that are required for safe working. Failure to follow this can result
in material damage.
CAUTION
Possible dangerous situation (light or minor injuries and material damage).
WARNING
Possibly imminent danger to life and health of persons (severe injuries or death).
DANGER
Immediately imminent danger to life and health of persons (severe injuries or death).
3.2 General safety instructions
• It is strictly forbidden to burn or introduce highly flammable or explosive substances, (such as
empty aerosols and the like) into the firebox or to store them in the immediate vicinity of the fire-
place due to the risk of explosion!
• Please note that the the surfaces of the fireplace insert heat up considerably during operation. To
operate your fireplace insert, we recommend that you use the protective glove supplied with it.
Please alert children to these dangers, and keep them away from the heat-producing appliance
when it is operating.
• Placing non-heat-resistant objects on the stove or in its vicinity is forbidden. This also applies to air-
ers -> fire hazard!
• While the heat-producing appliance is in operation, it is forbidden to process highly flammable or
explosive substances in the same room or in adjoining rooms.
• To avoid a build-up of heat in the chimney, the warm air grilles must not be closed during heating
operation.
• Fireplace inserts tested to type A1 are fitted with a self-closing firebox door. This means that oper-
ating with the firebox door open is not permissible. To stoke up the wood the hinged door must
be kept open against the tension force of the springs. The door must not be jammed open with
clamping devices.
• Only spare parts which are specifically approved or offered by the manufacturer may be used.
Please contact your specialist dealer if necessary. Failure to comply with this may cause loss of war-
ranty!
Please also read further information in the section Fuel.

Operating manual Sliding corner fireplace inserts EN 3 | Safety
11
3.3 Safety distance
No flammable objects may be placed within the radiation area of the fireplace insert up to a certain
distance (see Technical Data) measured from the front edge of the firebox opening (a minimum clear-
ance in the Technical Data).
3.4 Special types of danger and personal protective equipment
For certain activities such as installation/dismantling, particular care must be taken that the following
safety equipment is worn:
Safety gloves
Safety shoes

4 | Product overview EN Operating manual Sliding corner fireplace inserts
12
4 Product overview
4.1 Intended use
The Austroflamm fireplace inserts described in this manual are manufactured and tested with a type
A1 self-closing and locking door under EN test EN 13229.
NOTICE
Operation is only permissible with the door closed.
4.2 Identifying the tools
In the following illustrations we give an overview of the most important dimensions and the nameplate
positioning.
4.2.1 Design overview
63x40x42/51 S 2.0 left/right 42 S 51 S
Width (body installation dimension) [mm] 630
Door frame, height [mm] 420 / 510
Pane curvature Corner, 90°
Width [mm] 720
Depth [mm] 490
Height [mm] 1137-1337 / 1313-1513
Weight [kg] 185 / 195
Nominal heat efficiency [kW] 8 / 12
Flue pipe outlet, diameter [mm] Ø150

Operating manual Sliding corner fireplace inserts EN 4 | Product overview
13
69x49x57 S 2.0 left/right
Width (body installation dimension) [mm] 690
Door frame, height [mm] 570
Pane curvature Corner, 90°
Width [mm] 780
Depth [mm] 580
Height [mm] 1384-1584
Weight [kg] 231
Nominal heat efficiency [kW] 12
Flue pipe outlet, diameter [mm] Ø180
89x49x45/57 left/right x45 x57
Width (body installation dimension) [mm] 890 890
Door frame, height [mm] 450 570
Pane curvature Corner, 90° Corner, 90°
Width [mm] 977 977
Depth [mm] 568 568
Height [mm] 1209-1409 1389-1589
Weight [kg] 216 222
Nominal heat efficiency [kW] 12 12
Flue pipe outlet, diameter [mm] Ø180 Ø180

4 | Product overview EN Operating manual Sliding corner fireplace inserts
14
4.2.2 Positioning of the nameplates
2
3
1
Fig.1: Corner appliance nameplate
On corner appliances the nameplate (3) is located on the
rear panel behind the Keramott (2), next to the door hinge.
First remove the baffle plate (1) and then the rear Keramott
(2) (left or right).

Operating manual Sliding corner fireplace inserts EN 5 | Technical data
15
5 Technical data
5.1 Technical data under Directive (EU) 2015/1185 and del. as per Regulation
(EN) 2015/1186
5.1.1 63x40x42-S-2.0
Contact details for the manufacturer or their authorized representative
Manufacturer: Austroflamm GmbH
Contact: -
Address: Austroflamm-Platz 1
4631 Krenglbach
Austria
Appliance details
Model identification(s): 63x40x42-S-2.0
Equivalent models: -
Test reports: DBI F 17/05/0478
Applied harmonized standards: EN 13229
Other standards/technical specifications Specifications: -
Indirect heating function: no
Direct heat output: 8 kW
Indirect heat output1: -
Properties for operation with the preferred fuel
Space heating annual use efficiency ηs: 72%
Energy efficiency index (EEI): 108

5 | Technical data EN Operating manual Sliding corner fireplace inserts
16
Particular precautions for assembly, installation or maintenance
Described in the individual sections of the operating manual.
Fuel Preferred
fuel
(only one)2:
Other suit-
able fuel(s)3:
ηs
[x%]:
Space heating emis-
sions at nominal heat ef-
ficiency (*)
Space heating emis-
sions at minimum
heat efficiency4 (*) (**)
PM OGC CO NOx PM OGC CO NOx
[x] mg/Nm³ (13% O2)5[x] mg/Nm³ (13%
O2)6
Log, moisture content ≤
25 %
yes no 72 30 47 877 108 - - - -
Compregnated laminated
wood,
Moisture content < 12 %
no no - - - - - - - - -
Other woody biomass no no - - - - - - - - -
Non-woody biomass no no - - - - - - - - -
Anthracite and dry steam
coal
no no - - - - - - - - -
Coking coal no no - - - - - - - - -
Semi-coke no no - - - - - - - - -
Bituminous coal no no - - - - - - - - -
Lignite briquettes no no - - - - - - - - -
Peat briquettes no no - - - - - - - - -
Briquettes made from a
mixture of fossil fuels
no no - - - - - - - - -
Other fossil fuels no no - - - - - - - - -
Briquettes made from a
mixture of biomass and
fossil fuels
no no - - - - - - - - -
Other mixture of biomass
and solid fuels
no no - - - - - - - - -
(*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide
(**) Only required when using correction factors F(2) or F(3).

Operating manual Sliding corner fireplace inserts EN 5 | Technical data
17
Properties for exclusive operation with the preferred fuels7
Specification Symbol Value Unit Specification Symbol Value Unit
Heat output Thermal efficiency (fuel efficiency) (based on the NCV)
Nominal heat effi-
ciency
Pnom 8 kW thermal efficiency (fuel ef-
ficiency) at nominal heat
efficiency
ηth,nom 82 %
Minimum heat
output (standard
value)
Pmin - kW thermal efficiency (fuel ef-
ficiency) at minimum heat
output (standard value)
ηth,min - %
Auxiliary power consumption Type of heat output/room temperature control
At nominal heat
efficiency
elmax -kW single-level heat output, no room temperature
control
yes
At minimum heat
output
elmin -kW two or more manually adjustable levels, no room
temperature control
no
In standby condi-
tion
elSB -kW Room temperature control with mechanical ther-
mostat
no
Pilot flame power requirement with electronic room temperature control no
Pilot flame power
requirement
(if present)
Ppilot - kW with electronic room temperature control and day-
time regulation
no
with electronic room temperature control and
weekday regulation
no
Other regulation options
(Multiple answers possible)
Room temperature control with presence detec-
tion
no
Room temperature control with open window de-
tection
no
with remote control option no
1 There is no entry for fireplaces without water-carrying components.
2 Values for annual use efficiency and emissions must be given here for the preferred fuel.
3 Values for annual use efficiency and emissions must be given here for all other suitable fuels.
4 Corresponds to partial load heat output as per EN 16510
5 Specification in mg/m³ for heated filter method (in compliance with Annexe III, number 4, letter a,
section i, point 1) or g/kg for measurement in dilution tunnel (in compliance with Annexe III, number 4,
letter a, section i, point 2 and 3.)
6 Specification mg/m³ for heated filter method (in compliance with Annexe III, number 4, letter a, sec-
tion i, point 1) or g/kg for measurement in dilution tunnel (in compliance with Annexe III, number 4, let-
ter a, section i, point 2 and 3.)
7 Specifications are made here for the preferred fuel only.

5 | Technical data EN Operating manual Sliding corner fireplace inserts
18
5.1.2 63x40x51-S-2.0
Contact details for the manufacturer or their authorized representative
Manufacturer: Austroflamm GmbH
Contact: -
Address: Austroflamm-Platz 1
4631 Krenglbach
Austria
Appliance details
Model identification(s): 63x40x51-S-2.0
Equivalent models: -
Test reports: SZU 30-14842T
Applied harmonized standards: EN 13229
Other standards/technical specifications Specifications: -
Indirect heating function: no
Direct heat output: 12 kW
Indirect heat output1: -
Properties for operation with the preferred fuel
Space heating annual use efficiency ηs: 71%
Energy efficiency index (EEI): 107

Operating manual Sliding corner fireplace inserts EN 5 | Technical data
19
Particular precautions for assembly, installation or maintenance
Described in the individual sections of the operating manual.
Fuel Preferred
fuel
(only one)2:
Other suit-
able fuel(s)3:
ηs
[x%]:
Space heating emis-
sions at nominal heat ef-
ficiency (*)
Space heating emis-
sions at minimum
heat efficiency4 (*) (**)
PM OGC CO NOx PM OGC CO NOx
[x] mg/Nm³ (13% O2)5[x] mg/Nm³ (13%
O2)6
Log, moisture content ≤
25 %
yes no 71 27 50 704 113 - - - -
Compregnated laminated
wood,
Moisture content < 12 %
no no - - - - - - - - -
Other woody biomass no no - - - - - - - - -
Non-woody biomass no no - - - - - - - - -
Anthracite and dry steam
coal
no no - - - - - - - - -
Coking coal no no - - - - - - - - -
Semi-coke no no - - - - - - - - -
Bituminous coal no no - - - - - - - - -
Lignite briquettes no no - - - - - - - - -
Peat briquettes no no - - - - - - - - -
Briquettes made from a
mixture of fossil fuels
no no - - - - - - - - -
Other fossil fuels no no - - - - - - - - -
Briquettes made from a
mixture of biomass and
fossil fuels
no no - - - - - - - - -
Other mixture of biomass
and solid fuels
no no - - - - - - - - -
(*) PM = dust, OGC = organic gaseous connections, CO = carbon monoxide, NOx = nitrogen oxide
(**) Only required when using correction factors F(2) or F(3).

5 | Technical data EN Operating manual Sliding corner fireplace inserts
20
Properties for exclusive operation with the preferred fuels7
Specification Symbol Value Unit Specification Symbol Value Unit
Heat output Thermal efficiency (fuel efficiency) (based on the NCV)
Nominal heat effi-
ciency
Pnom 12 kW thermal efficiency (fuel ef-
ficiency) at nominal heat
efficiency
ηth,nom 81 %
Minimum heat
output (standard
value)
Pmin - kW thermal efficiency (fuel ef-
ficiency) at minimum heat
output (standard value)
ηth,min - %
Auxiliary power consumption Type of heat output/room temperature control
At nominal heat
efficiency
elmax -kW single-level heat output, no room temperature
control
yes
At minimum heat
output
elmin -kW two or more manually adjustable levels, no room
temperature control
no
In standby condi-
tion
elSB -kW Room temperature control with mechanical ther-
mostat
no
Pilot flame power requirement with electronic room temperature control no
Pilot flame power
requirement
(if present)
Ppilot - kW with electronic room temperature control and day-
time regulation
no
with electronic room temperature control and
weekday regulation
no
Other regulation options
(Multiple answers possible)
Room temperature control with presence detec-
tion
no
Room temperature control with open window de-
tection
no
with remote control option no
1 There is no entry for fireplaces without water-carrying components.
2 Values for annual use efficiency and emissions must be given here for the preferred fuel.
3 Values for annual use efficiency and emissions must be given here for all other suitable fuels.
4 Corresponds to partial load heat output as per EN 16510
5 Specification in mg/m³ for heated filter method (in compliance with Annexe III, number 4, letter a,
section i, point 1) or g/kg for measurement in dilution tunnel (in compliance with Annexe III, number 4,
letter a, section i, point 2 and 3.)
6 Specification mg/m³ for heated filter method (in compliance with Annexe III, number 4, letter a, sec-
tion i, point 1) or g/kg for measurement in dilution tunnel (in compliance with Annexe III, number 4, let-
ter a, section i, point 2 and 3.)
7 Specifications are made here for the preferred fuel only.