Autonics PMC-2HS Series User manual

D-10
PMC-2HSP/PMC-2HSN Series
-|Transparent setting guide|-
▣Features
2-axis High Speed Interpolation/Normal Motion Controller
● Independent 2-axis controlling with high operating speed of max. 4Mpps
● Linear/Circular interpolation control (PMC-2HSP)
● Realizing a wide variety of operation up to 200 steps using 17 control
commands combination (13 commands except arc/linear interpolation
command for PMC-2HSN series)
● Various control interface available (USB, RS232C, RS485, Parallel I/F)
● Controlling up to 32 axes (16-unit)
via RS485 serial communication (Modbus RTU)
● 4 operation modes: Jog, Continuous, Index, Program mode
● Symmetrical/asymmetrical trapezoid, S-shaped de/acceleration driving function
Please refer to user manual for detailed instructions and specications.
Visit our website (www.autonics.com) to download user manual and software [atMotion].
User manual describes installing software, setting parameter and program, operation mode, and multi-axis operation, etc.
to operate motion controller.
atMotion is the windows software designed to operate motion control for motion device.
●
Compatible with Microsoft Windows 98, NT, XP (32-bit, 64-bit), Vista (32-bit, 64-bit), 7 (32-bit, 64-bit),8 (32-bit, 64-bit)
and 10 (32-bit, 64-bit)
● Supports 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps communication speeds
● Available to use on all OS supported COM ports (COM1 to COM256)
● Multilingual support (Korean, English)
● Provides the calculator for convenience (calculates PPS, center of interpolation, end coordinates)
▣Ordering Information
▣User Manual
▣Software (atMotion)
Item
Axis/Type
PMC 2HSP
Communication type
USB
USB USB / RS232C
485 RS485 / RS232C
2HSP 2-axis high speed interpolation
2HSN 2-axis high speed normal
PMC Programmable Motion Controller
PMC-2HS -USB PMC-2HS -485
(except for PMC-2HS -485)
Please read “Safety Considerations”
in the instruction manual before using.
▣Standard Operation Method
There are three methods to operate the motion controller.
● Operation by PC
Connect a PC and the controller with communication cable and run dedicated program (atMotion).
● Operation by Parallel I/F
Connect a sequence controller or switch to Parallel I/F.
● Operation by serial communication (dedicated communication protocol)
Using serial communication protocol, operate according to program writing by user.
< atMotion screen > < Computer specification for using software>
Item Minimum requirements
System IBM PC compatible computer with Intel Pentium Ⅲ or above
Operations Microsoft Windows 98/NT/XP/Vista/7/8/10
Memory 256MB+
Hard disk 1GB+ of available hard disk space
VGA Resolution: 1024×768 or higher
Others RS-232 serial port (9-pin), USB port

D-11
2-axis High Speed Interpolation/Normal Motion Controller
-|Transparent setting guide|-
SENSORS
FIELD
INSTRUMENTS
CONTROLLERS
MOTION DEVICES
SOFTWARE
(A)
Closed Loop
Stepper System
(B)
Stepper Motors
(C)
Stepper Motor
Drivers
(D)
Motion
Controllers
※1:
These commands are only for PMC-2HSP series.
※
2: The weight includes packaging. The weight in parenthesis is for unit only.
※Environment resistance is rated at no freezing of condensation.
▣Specifications
Model PMC-2HSP-USB PMC-2HSP-485 PMC-2HSN-USB PMC-2HSN-485
Control axes 2-axis
Motor for control Pulse train input stepper motor or servo motor
Power supply 24VDCᜡ
Allowable voltage range 90 to 110% of rated voltage
Power consumption Max. 6W
Control output 50mA
In-Position range -8,388,608 to 8,388,607 (selectable absolute/relative value, available pulse-scaling function)
Drive speed 1pps to 4Mpps (1 to 8,000pps×magnication 1 to 500)
Pulse output method 1-Pulse/2-Pulse output method (line driver output)
Operation mode Jog / Continuous / Index / Program mode
Number of index steps 64 indexes per axis
Program
function
Steps 200-step
Control command ABS, INC, HOM, LID※1, CID※1, FID※1, RID※1, FRID※1, TIM, JMP, REP, RPE, ICJ, IRD, OPC, OPT, NOP, END
Start Available power On program auto start setting
Home search Available power On home search setting
Home search mode High speed near home search (Step 1) → Low speed near home search (Step 2) →
Encoder Z phase search (Step 3) → O󰀨set movement (Step 4)
I/O • Parallel I/F (CN3): 13 inputs, 4 outputs
• X-axis (CN4) / Y-axis (CN5): 8 inputs, 6 outputs (general-purpose I/O, two of each)
Environ
-ment
Ambient temperature 0 to 45℃, storage: -15 to 70℃
Ambient humidity 20 to 90%RH, storage: 20 to 90%RH
Accessory • [Common]
Power connector, I/O connector: 3 (PI/F, X-axis, Y-axis), RS232C communication cable (1.5m): 1
• [USB type] USB communication cable 1m: 1 •[RS485 type] RS485 connector: 1
Approval ᜢ ᜣ ᜢ ᜢ ᜣ ᜢ
Weight
※2
Approx. 344g
(approx. 101.5g)
Approx. 308.7g
(approx. 101.6g)
Approx. 344g
(approx. 101.5g)
Approx. 308.7g
(approx. 101.6g)
▣Program Commands
Command type Code Description
Drive commands
ABS Move absolute position
INC Move relative position
HOM Home search
LID※12-axis linear interpolation
CID※12-axis CW circular interpolation
FID※12-axis CW arc interpolation
RID※12-axis CCW arc interpolation
FRID※1Continuous interpolation
I/O commands
ICJ Jump input condition
IRD Stand-by external input
OPC ON/OFF output port
OPT ON pulse from output port
Program control commands
JMP Jump
REP Start repetition
RPE End repetition
END End program
Others TIM Timer
NOP No operation
※1: These commands are only for PMC-2HSP series.

D-12
PMC-2HSP/PMC-2HSN Series
-|Transparent setting guide|-
▣Connections
PMC-2HSP/
PMC-2HSN
PC
XP+P
XP+N
XP-P
XP-N
+ direction limit
sensor
- direction limit
sensor
HOME sensor
XLMT+XLMT- XSTOP1
< Basic conguration of the motion controller (conguration only for X-axis) >
5-phase micro step
motor driver
CW+
CW-
CCW+
CCW-
RS232C
RS485
USB
5-phase stepper motor
▣Dimensions
(unit: mm)
64
4
35.5
5
90
97
104
35mm DIN rail
connectable

D-13
2-axis High Speed Interpolation/Normal Motion Controller
-|Transparent setting guide|-
SENSORS
FIELD
INSTRUMENTS
CONTROLLERS
MOTION DEVICES
SOFTWARE
(A)
Closed Loop
Stepper System
(B)
Stepper Motors
(C)
Stepper Motor
Drivers
(D)
Motion
Controllers
▣Unit Descriptions
Pin no. Signal name I/O Description
1 TXD Output Receiving data
2 RXD Input Transmitting data
3 GND
- Ground
4
- -
N.C5 - -
6 - -
※
The internal connection diagram of RS232C
communication cable is shown on the right.
CN2 RS232C
connector Cable length 1.5m
6-wire
connector Cable
Connector
for PC
TXD
1
6
6-wire modular
connector
< Internal connection diagram of RS232C communication cable>
RXD
GND
DE-9S
DCD
RXD
TXD
DTR
GND
DSR
RTS
CTS
RI
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
1. Power / Status indicator
Used to indicate power, communication status of the
controller, and operation status of each axis.
2. Power connector terminal
Used to connect power for controller
3. RS232C connector terminal
Used to connect RS232 serial (RJ12-DSUB9) connection cable
4. USB/RS485 connector terminal
Used to connect USB and RS485 connection cable
5. External I/O connector terminal
Used to operate various drives through input and output of
Parallel I/F, X, Y
6. ID select switch
Used to set unique ID for each node in case of RS485
communication
▣External I/O Terminal Connection
Connector no. Description
CN1 Power connector
CN2 RS232C connector
CN3 Parallel I/F connector
CN4 X-axis I/O connector
CN5 Y-axis I/O connector
CN6 PMC-2HSP/2HSN-USB: USB connector
PMC-2HSP/2HSN-485: RS485 connector
IDS ID selection switch
● Connector
PMC-2HS -485
CN2
CN1
CN3
CN6
CN4
CN5
IDS
PMC-2HS -USB
CN2
CN1
CN3
CN6
CN4
CN5
PMC-2HS -USB PMC-2HS -485
6
1
2
34
5
4
5
3
2
1
Pin no. Signal name
1 24VDC
2 GND (0V)
▣CN1: Power Connector
▣CN2: RS232C Connector

D-14
PMC-2HSP/PMC-2HSN Series
-|Transparent setting guide|-
+5V
10k 2.7k
7.2k
3k
3.3k
Input
(1 to 13)
Output
(14 to 17)
GEX
(18, 19)
GEX
(18, 19)
VEX (+24VDC)
Inner
circuit
+24V
Pin no. Signal name I/O Description
1 RESET Input Reset
2 HOME Input Home search start command
3 STROBE Input Drive start command
4 X/JOG Y+ Input X-axis designate/Jog Y+
5 Y/JOG Y- Input Y-axis designate/Jog Y-
6 STEPSL0/RUN+/JOG X+ Input Register designate 0/Run+/Jog X+
7 STEPSL1/RUN-/JOG X- Input Register designate 1/Run-/Jog X-
8 STEPSL2/SPD0 Input Register designate 2/Drive speed designate 0
9 STEPSL3/SPD1 Input Register designate 3/Drive speed designate 1
10 STEPSL4/JOG Input Register designate 4/Jog designate
11 STEPSL5/STOP Input Register designate 5/Drive stop
12 MODE0 Input Operation mode designate 0
13 MODE1 Input Operation mode designate 1
14 X DRIVE/END Output X-axis drive/Drive end pulse
15 Y DRIVE/END Output Y-axis drive/Drive end pulse
16 X ERROR Output X-axis error
17 Y ERROR Output Y-axis error
18 GEX
- Ground
19 GEX
- Ground
20 VEX
- Power supply for sensor (24VDC, max. 100mA)
◄
20 19
18 17
16 15
14 13
12 11
10 9
8 7
6 5
4 3
2 1
<CN3 pin number>
The Parallel I/F connector which is connected with a sequencer or mechanical contacts operates motion controller same as
PC program. When input signal is ON, the input signal terminal and GEX terminal are connected by mechanical contacts or
open collector output and open collector output transistor is ON when the output signal is ON.
▣CN3: Parallel I/F Connector
[Hirose connector]: HIF3BA-20PA-2.54DS
[Connector socket specication]: Contact the manufacture for the socket and cable.
Specifications Manufacture
Connector socket HIF3BA-20D-2.54R
Hirose Electric
I/O cable (sold separately) CO20-HP -L, CO20-HP -R Autonics
▣Input/Output Connections of CN3

D-15
2-axis High Speed Interpolation/Normal Motion Controller
-|Transparent setting guide|-
SENSORS
FIELD
INSTRUMENTS
CONTROLLERS
MOTION DEVICES
SOFTWARE
(A)
Closed Loop
Stepper System
(B)
Stepper Motors
(C)
Stepper Motor
Drivers
(D)
Motion
Controllers
Pin no. Signal name I/O Description
1 n P+P Output Drive pulse in the CW + direction
2 n P+N Output Drive pulse in the CW - direction
3 n P-P Output Drive pulse in the CCW + direction
4 n P-N Output Drive pulse in the CCW - direction
5 n OUT0 Output General output 0
6 n OUT1 Output General output 1
7 n IN0 Input General input 0
8 n IN1 Input General input 1
9 n STOP2 Input Encoder Z-phase
10 n STOP1 Input Home
11 n STOP0 Input Near Home
12 n LMT+ Input + direction limit
13 n LMT- Input - direction limit
14 EMG Input Emergency stop
15 GEX
- Ground
16 VEX
-
Power supply for sensor
(24VDC, max. 100mA)
CN4 and CN5 are I/O signals for X-axis and Y-axis respectively.
The pin arrangement of CN4 and CN5 are equal. 'n' in the table means X for CN4 and Y for CN5.
※ CN4, 5 input/output is same as CN3 input/output connections.
Drive pulse output of motion controller which is inputted to motor driver is line driver output.
▣CN4, CN5: X, Y-Axis Input/Output Connector
►1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
<CN4, CN5 pin no.>
[Hirose connector]: HIF3BA-16PA-2.54DS
[Connector socket specication]: Contact the manufacture for
the socket and cable.
Specifications Manufacture
Connector socket HIF3BA-16D-2.54R
Hirose Electric
Pin no. Signal name I/O Description
1 B (-) I/O Transmitting / Receiving data
2 A (+) I/O Transmitting / Receiving data
3 G
-
※1
※1: Connect the ground when it is required depending on communication environments.
G
A
B
▣CN6: RS485 Connector
VEX (+24V) 16
12
13
10
15
n LMT+
+ direction limit switch
- direction limit switch
Home sensor
n LMT-
n STOP1
GEX
CN4, CN5
E.g. Connect of Limit and Home signal
CN4, CN5 Motor driver
E.g. Connection with a motor driver
n P+P 1CW+
n P+N 2
CW-
n P-P 3 CCW+
n P-N 4
CCW-