Avery Weigh-Tronix 640 Series Operating instructions

Model 640 Series Indicators
Service Instructions
NORTH AMERICA
43109-0018 Issue AD October 2009
Weigh-Tronix 640 and 640M and 640XL Indicator service instructions ManualWeigh-Tronix 640 and 640M and 640XL Indicator service instructions ManualWeigh-Tronix 640 and 640M and 640XL Indicator service instructions ManualWeigh-Tronix 640 and 640M and 640XL Indicator service instructions Manual

Model 640 Indicator Series Service Instructions 3
Table of Contents
page
Manual revision history ............................................................................................................................. 5
Chapter 1 General information and warnings ....................................................................................... 6
About this manual ..............................................................................................................6
Installation .......................................................................................................................... 7
Safe handling of equipment with batteries .................................................................. 7
Routine maintenance ......................................................................................................... 7
Cleaning the machine ........................................................................................................ 8
Training .............................................................................................................................. 8
Sharp objects ..................................................................................................................... 8
FCC and EMC declarations of compliance ........................................................................ 9
Chapter 2 Introduction ........................................................................................................................... 10
Front Panel ...................................................................................................................... 10
Key Descriptions ....................................................................................................... 11
Annunciators ............................................................................................................. 12
Display Messages ............................................................................................................ 12
Chapter 3 Setup Menu ............................................................................................................................ 13
Accessing the Setup Menu .............................................................................................. 13
Setup Menu Summary ..................................................................................................... 14
CONFIG Menu ................................................................................................................. 15
CUSTOM Menu ............................................................................................................... 18
O-CAP Menu .................................................................................................................... 20
SPAN Menu ..................................................................................................................... 21
CLOCK Menu ................................................................................................................... 22
AUT.LOC Menu ............................................................................................................... 22
INPUT Menu .................................................................................................................... 24
UPDATE Menu ................................................................................................................ 26
AVERGE Menu ................................................................................................................ 27
AZT Menu ........................................................................................................................ 30
STABLE Menu ................................................................................................................. 31
RS232 Menu .................................................................................................................... 32
Configuring for RF Operation .................................................................................... 35
M640 Serial Command Set ....................................................................................... 37
MAINT Menu .................................................................................................................... 38
INFO Menu ......................................................................................................................40
Chapter 4 Test Menu .............................................................................................................................. 42
Test Menu Summary ........................................................................................................ 42
Access the Test Menu ..................................................................................................... 43
Test Menu Items .............................................................................................................. 43
VOLTS (Input voltage) ............................................................................................... 43
LCD (LCD Display test) .................................................................................................... 44
KEYPAD (Keypad test) ............................................................................................. 44
A/D (View /Test A to D counts) .................................................................................. 45
SERIAL (Testing Serial Ports) ................................................................................... 46
INPUT (Testing the Input) ......................................................................................... 46
SOFT (Software PN, version and revision) ............................................................... 47
Chapter 5 Factory Level Servicing ........................................................................................................ 48
Resetting Factory Defaults ............................................................................................... 48

4 Model 640 Indicator Series Service Instructions
Downloading New Software to the Model 640 ................................................................. 49
Accessing Factory Calibration Mode ............................................................................... 50
Setting Zero Calibration ................................................................................................... 50
Setting the Span Calibration ............................................................................................ 51
Viewing Current Calibration ............................................................................................. 51
Viewing Factory Span Factor ........................................................................................... 51
Re-setting Factory Span Without Calibrating with a Simulator ........................................ 52
Chapter 6 Appendix A: Custom Configuration Num. Table ................................................................ 53
Chapter 7 Technical Illustrations .......................................................................................................... 57
Complete Service Menu ................................................................................................... 57
MODEL 640-Std / 640-XL Indicator (parts and assembly) ............................................... 58
MODEL 640-Std / 640-XL Indicator (Remote XMTR / RCVR (optional) Programming Instruc-
tions) ................................................................................................................................ 59
MODEL 640-Std / 640-XL Indicator (Dimensional Outline Drawing) ............................... 60
MODEL 640-Std / 640-XL Indicator (External System Diagram) ..................................... 61
MODEL 640-Std / 640-XL Indicator (Internal System Block Diagram) ............................ 62
MODEL 640-Std / 640-XL Indicator (Keypad/Backer Plate Assy) ................................... 63
MODEL 640-Std / 640-XL Indicator (Display and Keypad Interface PC Board) .............. 64
MODEL 640-Std / 640-XL Indicator (Main PC Board Assy) ............................................. 65
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems Using J-box) ... 66
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems Using J-box) ... 67
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems Using J-box) ... 68
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems Using J-box) ... 69
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems w/o J-box) ....... 70
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems w/o J-box) ....... 71
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems w/o J-box) ....... 72
MODEL 640-Std / 640-XL Indicator (Lower Panel Options For Systems w/o J-box) ....... 73
MODEL 640-Std / 640-XL Indicator (“Lower Panel” Connector/Cable Assy Pin-outs) .... 74
MODEL 640M Indicator (Parts and Assembly) ................................................................ 75
MODEL 640M Indicator (Lower Panel Options Using J-box and Lower Panel Parts List) 76
MODEL 640M Indicator (Dimensional Outline Drawing) .................................................. 77
MODEL 640M Indicator (External System Diagram) ....................................................... 78
MODEL 640M Indicator (Internal System Block Diagram) ............................................... 79
MODEL 640M Indicator (Keypad Assy - P/N 57162-0012) ............................................. 80
MODEL 640M Indicator Display (and Keypad Interface) PC Board P/N 57127-0024 (std. dis-
play) ................................................................................................................................. 81
MODEL 640M Indicator (Main PC Board Assy P/N AWT25-500042 (std.) P/N AWT25-500043
- RF Module option) ......................................................................................................... 82
MODEL 640M Indicator (“Lower Panel” Connector/Cable Assy Pin-outs) ....................... 83
TDM-40 Transfer Data Module (Optional, For 640-Series Indicators) P/N 55370-0014 & Cable
Pin-outs ............................................................................................................................ 84
MODEL 640-Std / 640-XL Indicator (Options / Accessories) ........................................... 85

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