Avery Weigh-Tronix ZM615 User manual

ZM615
Indicator
User Instructions
AWT35-501694
Issue AC

ZM615_u_en_501694.book
Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool
Works Inc (“Illinois Tool Works”). Copyright © 2018 Illinois Tool Works. All rights reserved.
No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional
work and the making of a copy in two dimensions of a three-dimensional work, stored in any medium by electronic means, or transmitted in
any form or by any means, including electronic, mechanical, broadcasting, recording or otherwise without the prior written consent of the
copyright owner, under license, or as permitted by law.
This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the
specification, design, price or conditions of supply of any product or service at any time.

ZM615 Indicator User Instructions 3
Table of Contents
page
Table of Contents ...................................................................................................................................... 3
Chapter 1 General information and warnings ......................................................................................... 5
About this manual ..............................................................................................................5
Text conventions ......................................................................................................... 5
Special messages ....................................................................................................... 5
Installation .......................................................................................................................... 5
Safe handling of equipment with batteries .................................................................. 6
Wet conditions ............................................................................................................. 6
Routine maintenance ......................................................................................................... 6
Cleaning the machine ........................................................................................................ 7
Training .............................................................................................................................. 7
Sharp objects ..................................................................................................................... 7
FCC and EMC declarations of compliance ........................................................................ 8
Declarations of Conformity ................................................................................................. 9
Chapter 2 Introduction ............................................................................................................................ 12
Front Panel Keys ............................................................................................................. 14
Powering up a ZM615 indicator ....................................................................................... 15
Using the alphanumeric keypad ....................................................................................... 15
Entering negative numbers or decimal point .................................................................... 15
Menu access and navigation ........................................................................................... 15
Escaping or exiting from a menu ............................................................................... 16
Adjusting screen contrast ................................................................................................. 16
Chapter 3 Operating Instructions ........................................................................................................... 17
Power Up ......................................................................................................................... 17
Accumulation weighing application .................................................................................. 17
Gross weighing .......................................................................................................... 17
Net weighing .............................................................................................................. 18
Using the Accumulation function ............................................................................... 20
Performing Accumulation weighments ...................................................................... 22
Chapter 4 Menus ...................................................................................................................................... 24
User menu ....................................................................................................................... 24
About menu ...................................................................................................................... 25
Audit menu ....................................................................................................................... 27
Chapter 5 Error messages ...................................................................................................................... 28
Printing errors .................................................................................................................. 28
‘Copying to or from USB’ errors ....................................................................................... 28
BSQ errors ....................................................................................................................... 28
Chapter 6 Supervisor menu .................................................................................................................... 29
Printed Preset Tare report example ................................................................................. 30

4 ZM615 Indicator User Instructions

ZM615 Indicator User Instructions 5
1.1 About this manual
1 General information and warnings
1.1 About this manual
This manual is divided into chapters by the chapter number and the large text at the top
of a page. Subsections are labeled as shown by the 1.1 and 1.1.1 headings. The
names of the chapter and the next subsection level appear at the top of alternating
pages of the manual to remind you of where you are in the manual. The manual name
and page numbers appear at the bottom of the pages.
1.1.1 Text conventions
Key names are shown in bold and reflect the case of the key being described. If a key
has a dual function it may be referred to by its alternate function.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
Annunciator names appear as italic text and reflect the case of the annunciator.
1.1.2 Special messages
Examples of special messages you will see in this manual are defined below. The
signal words have specific meanings to alert you to additional information or the relative
level of hazard.
1.2 Installation
CAUTION!
This is a Caution symbol.
Cautions give information about procedures that, if not observed, could result
in damage to equipment or corruption to and loss of data.
NOTE: This is a Note symbol. Notes give additional and important information, hints
and tips that help you to use your product.
NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE
PERSONNEL FOR SERVICE.

6 ZM615 Indicator User Instructions
General information and warnings
1.2.1 Safe handling of equipment with batteries
1.2.2 Wet conditions
Under wet conditions, the plug must be connected to the final branch circuit via an
appropriate socket / receptacle designed for washdown use.
Installations within the USA should use a cover that meets NEMA 3R specifications
as required by the National Electrical Code under section 410-57. This allows the unit
to be plugged in with a rain tight cover fitted over the plug.
Installations within Europe must use a socket which provides a minimum of IP56
protection to the plug / cable assembly. Care must be taken to make sure that the
degree of protection provided by the socket is suitable for the environment.
1.3 Routine maintenance
Always isolate the indicator from the power supply before starting any routine
maintenance to avoid the possibility of electric shock.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only
with the same or equivalent type recommended by the manufacturer. Dispose
of used batteries according to the manufacturer’s instructions.
ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la
batterie, remplacer uniquement avec une batterie du même type ou d'un type
équivalent recommandé par le constructeur. Mettre au rebut les batteries
usagées conformément aux instructions du fabricant.
IMPORTANT: This equipment must be routinely checked for proper operation
and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.

ZM615 Indicator User Instructions 7
1.4 Cleaning the machine
1.4 Cleaning the machine
1.5 Training
Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.
To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which
is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.
1.6 Sharp objects
Do not use sharp objects such as screwdrivers or long fingernails to operate the keys.
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
Wipe down the outside of standard products
with a clean cloth, moistened with water and
a small amount of mild detergent
Attempt to clean the inside of the machine
Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions
Spray the cloth when using a proprietary
cleaning fluid
Spray any liquid directly on to the display windows

8 ZM615 Indicator User Instructions
General information and warnings
1.7 FCC and EMC declarations of compliance
United States
Canada
European Countries
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be
required to take adequate measures.

ZM615 Indicator User Instructions 9
1.8 Declarations of Conformity
1.8 Declarations of Conformity
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12 ZM615 Indicator User Instructions
Introduction
2 Introduction
The ZM615 indicator is a powerful, programmable indicator with a default accumulation
weighing application. This manual will explain operation of the indicator and the
weighing application.
This indicator is suitable for the office, dusty, wet or high pressure and heavy
washdown environments. It comes in IP69K stainless steel desktop and IP66 panel
mount housings. Both have a high contrast, graphic display for text and graphic
messages appropriate to the function of the program.
The ZM615 indicator can support up to 32 - 350 ohm load cells. The indicator requires
90 VAC - 264 VAC, 50 or 60 Hz or 12-36VDC. The standard indicator connectivity
includes two USB Host, three serial ports and an Ethernet port.
Available options include:
lAnalog Output kit
lCurrent Loop kit: Current loop and RS485/RS422
lUSB Device kit: Provides USB interface to PC
lDeviceNetTM
lProfiBus®
lWireless 802.11g
lInternal 120 VAC relay
l2nd Scale Input 5VDC Excitation w/o STVS
l2nd Scale Input 10 VDC Excitation w/STVS
lExternal I/O Interface (for existing GSE or 1310 I/O cards)
lAC input, 4 Inputs (120-240VAC)
lDC input, 4 inputs(4-30VDC)
lAC output, 4 relays (20-240VAC, 1 amp max)
lDC output, 4 relays (3-60VDC, 2 amp max)
The indicator also has three logic level inputs with configurable functions and three
setpoint outputs. See the Specification literature for a full list of specifications.
Panel mount equipment to be powered by a UL Listed I.T.E. power supply: rated 12-
36VDC and marked “LPS, or a UL Listed power supply rated 12-36VDC and marked
“Class 2.”

ZM615 Indicator User Instructions 13
Figure 2.1 shows the front panel of the ZM615 indicator which consists of the keys and
the graphic display.
Figure 2.1 ZM615 front panel
Never press a key with anything but your finger. Damage to the overlay may result if
sharp or rough objects are used.

14 ZM615 Indicator User Instructions
Introduction
2.1 Front Panel Keys
The key functions are listed below.
Use the F1 through F5 keys as defined by the label above each one
on the display. The functions change according to program need.
Press the TARE key to perform a pushbutton tare function.
Acts as an up arrow key for menu navigation.
Press the SELECT key to toggle between the active display values.
Acts as a down arrow key for menu navigation.
Press the PRINT key to send information to a peripheral device
through a configured communications port.
Acts as a left arrow key for menu navigation.
Press the UNITS key to scroll through the available units of measure
while in normal operating mode.
Acts as a right arrow key for menu navigation.
Press the ZERO key to zero the display.
Acts as an ENTER key to accept a displayed value or function in
setup mode.
The SAMPLE key can be used to perform custom application
functions.
Use the alphanumeric keypad for entering text or numbers.
The START key can be used to perform custom application
functions.
The STOP key can be used to perform custom application
functions.
The ID key can be used to perform custom application functions.
The SCALE key can be used to perform custom application
functions. It can also be used to select the active scale when more
than one scale is enabled.
The SETUP key can be used to perform custom application
functions. It can also be used to view the password entry screen for
menu access.
The TARGET key can be used to perform custom application
functions.
F1 F5
TAR E
SELECT
PRINT
UNITS
ZERO
SAMPLE
C
123
456
789
QR
PS XY WZ
B
ACE DF
K
JLN MO
H
GI
U
TV
0
:,
-%
#
START
STOP
ID
SCALE
SETUP
TAR G ET

ZM615 Indicator User Instructions 15
2.2 Powering up a ZM615 indicator
2.2 Powering up a ZM615 indicator
The indicator is always active as long as power is received. Power must be 90-264 VAC
with a frequency of 50 or 60 Hz, or 12-36 VDC.
2.3 Using the alphanumeric keypad
Use the alphanumeric keypad to enter numbers and words when prompted by the
indicator. The action is similar to using a cell phone to select the number or letter. A
rapid succession of presses will scroll through the number on the key and then the
letters, starting with upper case and then lower case. The decimal key scrolls through
the negative sign, pound sign, colon, comma and percent sign. The 0key toggles
between 0 and a space.
2.4 Entering negative numbers or decimal point
To enter a minus sign for a negative number or a decimal point (or comma), press the
Ckey (or PRINT key) to clear the current value from the display.
Then to enter a negative number, with a single 0displayed press the Decimal key. The
first character will then change to a (-) negative sign. Enter the rest of the digits
normally.
To enter a decimal point (or comma), on a ZM615 use the decimal point key. To enter
a value less than 1 requires the entry of the leading 0 before a decimal point is allowed.
2.5 Menu access and navigation
The menus used to configure the ZM615 are accessed with passwords. Press and hold
the SELECT key to access the password entry screen, shown below.
In general, a menu is made up of a group of top level items, sub levels under each of
those and lists of items to view or configure. There are variations on this theme.
Sometimes there may be no sub level or there maybe two sub levels before you get to
a list of items to set.
You will see on-screen lists with instructions on how to choose and set an item in each
menu list. On-screen prompts guide you as you move through the menus.
Esc
Clear .
Min Valu e: 0, Max Valu e: 999,999
Enter Password
-

16 ZM615 Indicator User Instructions
Introduction
When icons are on screen the bold box around an icon means it is the highlighted icon.
See the example below.
When a text list appears on screen the highlighted item is shown by a green bar over
the text. See the example below.
The main menu is made up of the User, About and Audit menus. See Chapter 4for
complete information.
2.5.1 Escaping or exiting from a menu
In any menu you will have either UP or ESC keys listed on-screen.
If ESC is listed use it until it disappears then use the UP key until you are asked if you
want to save any changes or not. Highlight your choice and press ENTER to accept.
The indicator will reboot and return to the startup screen.
2.6 Adjusting screen contrast
To decrease or increase the screen contrast press and hold the UNITS key and press
the TARE (UP arrow) or SELECT (DOWN arrow) key repeatedly.
User AboutAudit
Highlighted icon
Esc
scroll up and down list then enter to select
Port 1
Port 2
Port 3
Serial

ZM615 Indicator User Instructions 17
3.1 Power Up
3 Operating Instructions
The ZM615 provides multiple tare memory, transaction counter and weight
accumulator.
3.1 Power Up
When the indicator is powered up, you will see the startup screen for the Accumulation
application, shown below:
3.2 Accumulation weighing application
Gross and net weighing are covered first below followed by the instructions for the
Accumulation app.
3.2.1 Gross weighing
To perform gross weighing, power up the unit and follow these steps:
1. Empty the scale and, if necessary, press ZERO to zero the display …
0is displayed and the center-of-zero annunciator lights.
2. Place item to be weighed on the scale …
Weight is displayed.
3. Repeat steps 1and 2.
SELECT key default function: You can view the gross, net, tare, gross total, net
total, tare total and transaction total display values or other configured scale
parameters by repeatedly pressing SELECT.
kg
Gross
SETPT
CHAN ID
ID: 0
0
Accum Chan: 1
Net Total: 0 lb
Tr a n s a c t i o n s : 0
To change unit of measure, press UNITS.

18 ZM615 Indicator User Instructions
Operating Instructions
3.2.2 Net weighing
Net weighing is available via three types of tare entry.
Pushbutton tare When enabled press TARE to tare the weight on the scale.
Entered tare When enabled key in a tare weight and press TARE to set.
Preset tare When enabled press TARE and then enter a stored Preset Tare
number (1 - 10) and press ZERO to set.
Auto Tare Clear
If auto tare clear is enabled, after a weighment, when the weight falls into the gross zero
band, tare is cleared to zero.
The three types of tare are explained below.
Using Pushbutton Tare
To perform a net weighment using pushbutton tare, power up the unit and follow these
steps:
1. With no weight on the scale, if the display does not read 0 press ZERO …
0is displayed and the center-of-zero annunciator lights.
2. Place item to be tared on the scale …
Weight is displayed.
3. Press TARE …
0is displayed and the NET weight is displayed.
4. Place material to be weighed into or on the tared item on the scale …
Net weight of material is displayed.
5. Repeatedly press SELECT to view the gross, tare, and net values.
6. If repeated weighments use the same tared item, you do not need to establish
a new tare value as described in step 2and 3.
Pushbutton and Entered Tares can be enabled simultaneously.
Definition: Gross zero band - this is a configured value that defines a window around
gross zero. This is used in several ways in different applications.
Pressing TARE will perform the tare function but if you continue to press and hold
TARE for 3 seconds the display will show cLEArEd and the Tare weight is cleared.

ZM615 Indicator User Instructions 19
3.2 Accumulation weighing application
Using Entered Tare
To perform a net weighment using entered tare, the following steps describe a typical
operation:
1. With no weight on the scale, if the display does not read 0 press ZERO …
0is displayed and the center-of-zero annunciator lights.
2. Key in the tare value of the container or box that will be used to hold the
material that requires a net weight value, and press TARE …
Tare weight is displayed as a negative value and the NET weight is
display and the PT annunciator lights.
3. Place the container or box and material to be weighed on the scale …
Net weight of material is displayed.
4. If repeated weighments use the same tared item, you do not need to establish
a new tare value as described in step 2.
5. To remove the tare weight from the scale, enter 0, then press TARE …
The tare is cleared and the scale is in gross weigh mode.
Using Preset Tare
Preset tares are entered in a password protected menu. Refer to details described in
the Supervisor menu on page 29. There are 10 tare values stored in memory. To
perform a net weighment using one of the preset tares, follow these steps:
1. With no weight on the scale, if the display does not read 0press ZERO …
0is displayed and the center-of-zero annunciator lights.
2. Press TARE …
EntEr is displayed.
3. Key in the desired preset tare number and press ZERO …
Tare weight is displayed as a negative value and the net weight is
displayed and the PT annunciator lights.
4. Place container or box and material to be weighed on the scale …
Net weight of material is displayed.
If gross weight is not at 0, press the ZERO key; then press the TARE key to clear the
tare value.
Press and hold TARE for 3 seconds and the display will show cLEArEd and the Tare
weight is cleared.

20 ZM615 Indicator User Instructions
Operating Instructions
Step 4can be done prior to step 2if desired.
3.2.3 Using the Accumulation function
In the accumulator application the following softkeys are displayed and have the
functions described. Following that are in depth instructions for using them.
CHAN key (F1) Press this key to use the key pad and key in the desired
accumulator channel number (7 characters max).
ID key (F3) Press this key and key in the desired ID number (7 digits max).
SETPT key (F5) Press this key to set the setpoint or output values.
PRINT key A brief key press, or triggering input #3, accumulates and
transmits data out serial port #1 (See sample below).
Chan. # 1
Trans # 2
Gross 52 lb
Tar e 25 lb
Net 27 lb
Press and hold the PRINT key to print the Total Format shown
below (if enabled in the supervisor menu):
Chan. # 1
Trans # 2
Gross Total 1077 lb
Tar e Total 50 l b
Net Total 1027 lb
When the item is removed from the scale the Tare is cleared automatically if Auto
Tare Clear is enabled. To remove the tare weight manually, select a preset tare ID that
has a value of 0 for the tare or press and hold the TARE key for three seconds.
If the active unit of measure is lb-oz then tare weights must be entered in the oz
equivalent. To enter 2 lb 4.5 oz you would need to enter 36.5 oz (2 lb = 32 oz plus the
4.5)