Avery Weigh-Tronix FLI 225 User manual

FLI 225 Instrument
Forklift Scale Instrument
User Instructions
NORTH AMERICA
AWT35-500143 IssueAA June 2008
Standard Scale & Supply Company
25421 Glendale Avenue
Redford, MI 48239
313-255-6700
www.standardscale.com

© Avery Weigh-Tronix group of companies 2008. All rights reserved.
No part of this publication may be reproduced, stored in an electronic retrieval system, or transmitted in any form
or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written consent of
the copyright owner, or as permitted by law or under license. Full acknowledgment of the source must be given.
AveryWeigh-Tronix is aregisteredtrademark of theAvery Weigh-Tronixgroupofcompanies.This publication was
correct at the time of going to print however, Avery Weigh-Tronix reserves the right to alter without notice the
specification, design, price or conditions of supply of any product or service at any time.
All third party brands and product names used within this document are trademarks or registered trademarks of
their respective holders.
FLI225_u_en_500143.book

FLI 225 User Instructions 3
Daily operation quick reference
Below is a brief overview of how to use this system during a work shift. Complete
instructions are covered in the body of this manual.
Classic Mode
Classic Mode simplifies lift truck weighing and keeps the display simple and easy to
read.
Figure 1 FLI 225 Classic Mode Front Panel
1. Press to turn the instrument on.
2. Lift the forks off the floor.
3. Press if not showing zero.
4. Lift a loaded pallet.
5. Press if required.
6. Repeat steps 3 through 5 until complete.

4 FLI 225 User Instructions
Expanded Mode
Expanded Mode allows the user to enter more information for record keeping
purposes.
Figure 2 Expanded Mode Front Panel
1. Press to turn the instrument on.
2. Key in or scan OPER number.
3. Key in or scan ID number.
4. Key in estimated number of pallets.
5. Lift the forks off the floor.
6. Press if not showing zero.
7. Lift a loaded pallet.
8. Press if required.
9. Repeat steps 6 through 8 until complete.
For information on how to key in alphanumeric characters, see Operator Messages
on page 11.
NOTE: The ID number, OPER number and estimated number of pallets will remain
constant until changed.

FLI 225 User Instructions 5
Table of Contents page
Daily operation quick reference .......................................................................................3
Classic Mode .............................................................................................3
Expanded Mode ........................................................................................4
Chapter 1 General Information and Warnings ................................................................8
About This Manual .....................................................................................8
Installation .................................................................................................9
Routine Maintenance .................................................................................9
Cleaning the Machine ................................................................................9
Training ......................................................................................................9
Keypad Operation ......................................................................................9
Declarations of Compliance .....................................................................10
Chapter 2 Introduction ..................................................................................................11
About the FLI 225 ....................................................................................11
Front Panel and Keys ..............................................................................11
Display and Annunciators ........................................................................13
FLR 100 Remote Display Option .............................................................14
Chapter 3 Classic Mode ...............................................................................................16
Overview ..................................................................................................16
Powering the Instrument ..........................................................................16
Weighing .................................................................................................17
Gross Weighing ............................................................................17
Tares and Net Weighing ...............................................................17
Print .........................................................................................................20
Print a Transaction ........................................................................20
Print Accumulator Report
(Classic w/Accumulate only) .........................................................21
Chapter 4 Expanded Mode ...........................................................................................22
Overview ..................................................................................................22
Data Entry Procedure ..............................................................................23
Scan in Data .................................................................................23
Key in Data ..................................................................................24
Report Printing .........................................................................................25
Access Report Menu ....................................................................25
Print Accumulator Report ..............................................................25
Print Transaction Report ...............................................................26
Clear Totals ..................................................................................26
Chapter 5 User Management .......................................................................................27
Overview of User Management ...............................................................27
Data Entry Procedure ..............................................................................28
Access User Management ......................................................................29
User Settings ...............................................................................30
Daily Inspection Checklist for Forklift Scale ...................................................................37

FLI 225 User Instructions 6
1 General Information and Warnings
1.1 About This Manual
Thismanualisdividedinto chapters as shownbythechapternumber andthelargetext
at the top of a page. Subsections are labeled as shown by the 1.1 above and may
include additional subsections.
The name of the chapter and the next subsection level appear at the top of alternating
pages of the manual to remind you of where you are in the manual. The manual name
and page numbers appear at the bottom of the pages.
Text conventions
Key names are shown in bold and reflect the case of the key being described. This
applies to hard keys and onscreen or soft keys.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
Special messages
There are five types of special text messages, NOTE, CAUTION, WARNING,
DANGER, and ELECTRICAL DANGER. Each will appear as illustrated below:
This is a note. It contains extra information on a concept or process.
CAUTION: This may cause damage to the product or data loss.
WARNING: This could result in injury or death
DANGER: THIS WILL RESULT IN INJURY OR DEATH
ELECTRICAL DANGER: THIS WILL RESULT IN INJURY OR DEATH.

FLI 225 User Instructions 7
Installation
1.2 Installation
1.3 Routine Maintenance
Always turn off the machine and isolate from the power supply before starting any
maintenance to avoid the possibility of electric shock.
Make sure that it is placed securely on a flat and level surface.
1.4 Cleaning the Machine
1.5 Training
Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.
1.6 Keypad Operation
DANGER: RISK OF ELECTRICAL SHOCK. NO USER SERVICEABLE
PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE.
IMPORTANT: This equipment must be routinely checked for proper operation
and calibration. Application and usage will determine the frequency of
calibration required for safe operation.
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
Wipedowntheoutsideofstandardproducts
withacleancloth,moistenedwithwaterand
a small amount of mild detergent
Attempt to clean the inside of the machine
Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions
CAUTION: Do not attempt to operate the keypad with objects such as
screwdrivers or long fingernails as this may cause damage to the instrument.

8 FLI 225 User Instructions
General Information and Warnings
1.7 Declarations of Compliance
United States
This equipment has been tested andfound to complywith the limits for a Class A digital device, pursuant to Part15of the FCCRules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.

FLI 225 User Instructions 9
2 Introduction
2.1 About the FLI 225
The FLI 225 instrument is part of a system for weighing, storing and transmitting
information to peripherals such as a computer system directly from the forklift.
Your instrument will have one of the following configurations:
Classic Mode with Print
Classic Mode with Print is the most general application available. It combines a
powerful weighing and printing utility with ease of use.Transactions are not stored.
Classic Mode with Accumulate
Classic Mode with Accumulate adds the ability to accumulate totals and generate
reports to the easy-to-use interface and powerful weighing and printing functions.
For more information on either of the Classic Modes, see chapter 3, Classic Mode.
Expanded Mode
Expanded Mode allows the user to print and store totals but also adds features that set
it apart from the two classic modes. These functions are explained in detail in chapter
4, Expanded Mode.
This manual explains the general operation of the FLI 225. Most of the functions are
the same regardless of instrument configuration. When a function is not available to all
modes, the appropriate mode is noted in parenthesis.
2.2 Front Panel and Keys
The FLI 225’s high-contrast, backlit dot graphic display lets the operator quickly view
large weight values in a variety of lighting conditions. The 5 hard keys and 4 softkeys
on the front panel of the FLI 225 provide access to all the basic weighing functions as
well as access to information, menus, instrument tests and settings. Each key has
multiple functions and will be explained.

10 FLI 225 User Instructions
Introduction
Figure 2.1 FLI 225 Classic Mode Front Panel
The softkeys (F1 - F4) are so called because their functions change as their labels
change. Each of the hard keys has specific functions. This table details the functions
of the hard keys.
2.3 Display and Annunciators
The FLI 225 has several annunciators which provide the operator with information
about the current application.
Throughoutthismanual, annunciatorsaretypicallyshown in italicsandinthecase they
appear. Therefore, Gross indicates the annunciator for gross weight, etc.
The most common annunciators are explained below.
Table 2.1 Key Definitions
Reference Key Name Key Function(s)
1TARE Tare the weight on the scale for net weighing.
Factory default for this key is OFF and must be enabled for use.
2STANDBY Turn the instrument on.
Put the instrument into standby mode.
3SELECT Toggle Gross, Tare, Net and Transaction views. Factory default for this function is OFF and must be enabled for use.
Backspace (delete previous character) when in data entry mode.
4PRINT Send data to a printer or other connected device. Store (save) transactions for future download, depending on configuration.
Access report menu in certain modes.
5ZERO Zero the instrument to compensate for minor weight changes.
Move to the right in data entry mode.
Instrument configurations vary and some functions may not be enabled on your
instrument. If a function that you require has not been enabled, please contact your
Avery Weigh-Tronix distributor or service provider for assistance.
Table 2.2 Definition of Annunciators
Annunciator Description
~Indicates that the weight is in motion and is not stable.
>0< Gross Zero Band indicates that the instrument is within the zero range.
lb Indicates that the weight displayed is in pounds.
kg Indicates that the weight displayed is in kilograms.
–Indicates a negative weight.
Gross Indicates that the instrument is in gross weight mode. Weight displayed is
the gross weight.

FLI 225 User Instructions 11
Operator Messages
2.4 Operator Messages
The area below the weight value can display a variety of operator messages such as:
Printing: Data is being transmitted to a peripheral.
Print Failed: RTZ Instrument must return to below zero band
between printing or storing.
Print Failed: Overload Instrument could not print because it was
overloaded.
Print Failed: Underload Instrument could not print because it was
underloaded.
Print Failed: Motion Instrument could not print because the weight
was unstable or the scale was in motion.
Accum Failed: RTZ Instrument must return to below zero band
between accumulations.
Accum Failed: Overload Instrument could not accumulate because it was
overloaded.
Accum Failed: Underload Instrument could not accumulate because it was
underloaded.
Accum Failed: Motion Instrument could not accumulate because the
weight was unstable or the scale was in motion.
Accum Failed: Negative Wt. Instrument could not accumulate because a
negative weight was displayed.
FLJ 100 Init Failure! Instrumentcouldnot communicatewiththedigital
junction box on startup.
FLJ 100 Comm Failure There is no communication between the digital
carriage and the instrument.
Net Indicates that the instrument is in net weight mode. Weight displayed is
the net weight.
Tare Weight displayed is the tare weight only.
Underload Indicates that the scale is outside the gross zero range (under weight).
Overload Indicates that the scale is overloaded.
Over Angle Indicates that the scale is tipped (right, left, forward or back) too far.
(Y) Indicates that the instrument is set to FLSC Wireless and is
communicating wirelessly with the carriage.
Y Indicates that the instrument is set to FLSC Wireless but wireless
communications to the carriage has been interrupted.
Indicates the approximate charge remaining on the battery used for
wireless communications from the scale carriage to the instrument.
Table 2.2 Definition of Annunciators
Annunciator Description

12 FLI 225 User Instructions
Introduction
Analog Option Init Failure! Instrument could not communicate with the
analog option card on startup.
No Analog Option Installed! Instrument is set to QTLTSC or QTLTS but the
analog option card has not been installed.
2.5 Data Entry Procedure
Some screens require you to key in alphanumeric information. In those cases, you will
be presented with four softkeys: Esc, Up Arrow, Down Arrow, Enter.
Figure 2.2 Common Data Entry Keys
You can key in: 0-9, A-Z, a-z and space. Follow these instructions for data entry. The
table below provides a detailed description of Figure 2.2
Table 2.3 Data Entry Keys Explained
Ref # Key Name Key Details
1Esc softkey Press F1 to use the Esc softkey. Press the Esc softkey to
abort.
2Up Arrow softkey PressF2tousetheUp Arrow softkey. Press the Up Arrow
softkey to scroll up from zero.
3Down Arrow softkey Press F3 to use the Down Arrow softkey. Press the Down
Arrow softkey to scroll backwards.
4Enter softkey Press F4 to use the Enter softkey. Press the Enter softkey
to accept an entry.
5SELECT key In data entry mode, press the SELECT key to backspace
and delete the previous character
6ZERO key Indataentrymode,press theZERO keytomovethe cursor
to the next position (move right).

FLI 225 User Instructions 13
FLR 100 Remote Display Option
2.6 FLR 100 Remote Display Option
Figure 2.3 showstheFLR100remotedisplayoption.Thissmalldisplaywiththree keys
connects to one of the COM ports on the back of the instrument. The COM port must
be configured for remote display operation. See the Service Manual for instructions on
configuration.
Figure 2.3 FLR 100 Remote display option
This display can be mounted where it is convenient for the operator to see and press
the keys.
Key function
F1 key Not used at present
PRINT key Mimics the function of the PRINT key on the FLI 225 instrument
ZERO key Mimics the function of the ZERO key on the FLI 225 instrument

FLI 225 User Instructions 14
3 Classic Mode
3.1 Overview
Classic with Print and Classic with Accumulate provide powerful tools for weighing and
printing while keeping the display easy to read. This section explains the general
operation for both classic modes.
3.2 Powering the Instrument
If the instrument has been put into standby mode (instrument appears to be off), press
and hold the STANDBY key for approximately one second to restore full power.
The instrument will show an informational screen similar to the one below while
completing the boot sequence and will then start in standard operating mode.
Figure 3.1 Information Screen
If there is no activity for four hours, the FLI 225 will automatically enter standby mode.
Press and hold the STANDBY key for approximately one second to restore full power.
You can manually place the instrument into standby mode. Press and hold the
STANDBY key for approximately one second. Release the key and the instrument
will enter standby mode.
The Classic with Accumulate mode allows you to store transactions for later use.
Contact your Avery Weigh-Tronix distributor if you need this function enabled.
Please contact your Avery Weigh-Tronix distributor or service provider to change your
timeout settings.
The instrument must be in normal weigh mode for the STANDBY key to work.

FLI 225 User Instructions 15
Weighing
3.3 Weighing
3.3.1 Gross Weighing
Gross weighing is the simplest form of weighing. It is the combined weight of the pallet
and its load. The weight is displayed in the selected unit of measure.
1. Begin with the instrument powered on and the forks off the ground and level.
2. Press the ZERO key if the instrument does not show zero.
3. Lift the load with the forks.
The gross weight is displayed on the instrument until the load is
removed.
Figure 3.2 Gross Weight Display
3.3.2 Tares and Net Weighing
Net weighing lets you tare off (subtract) the weight of the pallet so that the weight you
see is the weight of the product only. There are two parts to net weighing:
lsetting the tare
lperforming the net weighment
This section details both of these items.
Setting a Tare
The FLI 225 allows you to subtract the weight of the pallet with the push of a button.
1. Begin with the instrument on and the forks off the ground and level.
2. Press ZERO if the scale does not return to zero.
3. Lift the empty pallet off the ground.
The gross weight of the pallet will be displayed.
Instrument configurations vary. If there is no change in the display when you press the
TARE key, this function has not been enabled. Contact your Avery Weigh-Tronix
distributor if you need this function.

16 FLI 225 User Instructions
Classic Mode
4. Once the weight is stable, press the TARE key.
The instrument returns to zero and the annunciator changes from Gross
to Net. This tare will remain active until it is cleared.
Figure 3.3 Zero Net Weight
Net Weighing
The instructions for net weighing continue from the previous section.
5. Once the tare has been set, lower the empty pallet to the ground and move the
lift truck away from the pallet if necessary.
The display shows the value of the tare as a negative net weight.
6. Load the pallet as usual.
7. Raise the loaded pallet.
The display shows the net weight of the load.
Figure 3.4 Net Weight Display
Clear a Tare
Clearing a tare sets an existing tare back to zero and returns the FLI 225 to gross weigh
mode.
1. Lower the pallet to the floor and move the lift truck away from the pallet.
You can scroll through available display options using the SELECT key, if enabled.
This allows you to easily change between the Gross, Tare, Net and Transactions
displays.Transactions will only display when the displayed weight is zero and the
instrument is configured to display them.

FLI 225 User Instructions 17
Print
2. Make sure that the forks are not touching the floor.
The instrument displays a negative weight equal to the tare while
displaying >0<.
Figure 3.5 Negative Net Weight with Zero Band Annunciator
3. Press the TARE key.
The display returns to gross weigh mode and shows zero.
Figure 3.6 Zero Gross Weight
3.4 Print
You can use the PRINT key to print a transaction or a variety of information.
3.4.1 Print a Transaction
Depending on configuration, you can print a transaction or send the information to
another device. The device must be connected to one of the available COM ports.
1. Perform a weighment.
2. Wait for the weight to stabilize.
3. Press the PRINT key.
The instrument sends the Gross, Tare, or Net information to the printer
or other connected device. If the accumulator is active, the transaction is
stored.
Figure 3.7 Sample Printed Transaction

18 FLI 225 User Instructions
Classic Mode
Default Print Format
The default print format (as shown in figure 3.7) uses the following string:
I<SP>WWWW.WW<SP><UU><CR><LF>
where:
The default COM port settings are: Baud = 9600, Data Bits = 8 and Parity = None.
3.4.2 Print Accumulator Report
(Classic w/Accumulate only)
Iftheaccumulatefunctionisactiveon theFLI225,you canprinttheaccumulatorreport.
This also gives you the option to clear the totals.
1. Press and hold the PRINT key for approximately 5 seconds.
The screen will flash and the accumulator report will be sent to the
printer or other connected device.
Figure 3.8 Sample Accumulator Report
2. Press the Yes softkey to clear the totals when prompted or press the No
softkey to leave the totals.
The totals are cleared and the instrument returns to normal weighing
mode.
The instrument must return to Gross Zero before printing the next transaction.
Table 3.1 Definition of print string variables
Variable Definition
I = weight type indentifier (G forGross, T for Tare or N for Net)
SP = Space
W = Weight character
U = Units character
CR = Carriage Return
LF = Line Feed

FLI 225 User Instructions 20
4 Expanded Mode
When the FLI 225 is configured for “Expanded Mode,” the instrument operates the
same as in Classic Mode withthe addition of afewfeatures.Fordetails on the standard
functions, please refer to Classic Mode on page 14.
4.1 Overview
Expanded Mode provides the user the option to enter more identifying information.
Specifically, the user can enter an identification number (ID), an estimated number of
pallets (Pallet) and an operator number (Oper). Each of these is explained in more
detail in the following sections.
ID
The ID number provides a reference for the weight and data collected. It can be any
combination of letters and numbers up to 16 characters and can either be scanned in
or manually keyed in.
Pallet
The Pallet function lets the user input the estimated number of pallets for a particular
shipment.
Oper
The Oper softkey allows an employee or operator to log in to the instrument. It can be
any combination of letters and numbers up to 16 characters and can eitherbe scanned
in or manually keyed in.
If your instrument is configured for Classic Mode and you need the functions available
in Expanded Mode, please contact your Avery Weigh-Tronix Distributor.
Regardless of how the information is entered into the instrument, it will stay active until
it is changed.

FLI 225 User Instructions 21
Data Entry Procedure
4.2 Data Entry Procedure
Some screens require you to key in alphanumeric information. In those cases, you will
be presented with four softkeys: Esc, Up Arrow, Down Arrow, Enter. You can key in:
0-9, A-Z, a-z and space. Follow these instructions for data entry.
1. Press the Up Arrow softkey to scroll up from zero.
or
1. Press the Down Arrow softkey to scroll backwards.
2. When the character you need is displayed, press the ZERO key to move the
cursor to the next position (move right) or press the SELECT key to backspace
and delete the previous character.
3. After entering all the characters, press the Enter softkey to accept or press the
Esc softkey to abort.
4.2.1 Scan in Data
If your system is equipped witha scanner, you can scan in the data for the ID and Oper
fields instead of manually keying it in.
1. Press the appropriate softkey (ID, Pallet, Oper).
2. Scan in the data using an attached scanner.
A screen similar to the example below appears.
Figure 4.1 Sample ID number
3. Press the Enter softkey if necessary.
4. Begin weighing.
Scanned in data is automatically assigned to the ID field if no softkey is pressed
before scanning.