Axeon LP Series User manual

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MKT – ??? – ?
LP-700 PICTURED WITH
OPTIONAL FRONT PANEL
LP–Series
REVERSE OSMOSIS
SYSTEM
USER MANUAL
LP-700 PICTURED WITH
OPTIONAL FRONT PANEL AND
10” FILTER HOUSINGS

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MKT–555–B
This page is Intentionally
left blank

TABLE OF CONTENTS
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MKT–555–B
INTRODUCTION ..........................................................................................................................................................................................................................5
SAFETY AND PRECAUTIONS.....................................................................................................................................................................................................6
PRECAUTIONARY STATEMENTS ......................................................................................................................................................................................... 6
OPERATING DO’S AND DON’TS .............................................................................................................................................................................................8
FEED WATER AND OPERATION SPECIFICATION ...............................................................................................................................................................9
OPERATING LIMITS................................................................................................................................................................................................................ 9
SYSTEM SPECIFICATION CHART........................................................................................................................................................................................... 10
COMPONENT IDENTIFICATION ............................................................................................................................................................................................ 11
LP–350 SYSTEM ................................................................................................................................................................................................................... 11
LP–500 SYSTEM ................................................................................................................................................................................................................... 12
LP–700 SYSTEM ................................................................................................................................................................................................................... 13
LP–700 WITH OPTIONAL 10” FILTER HOUSINGS........................................................................................................................................................... 14
COMPONENT IDENTIFICATION DESCRIPTION ................................................................................................................................................................ 15
MEMBRANE INFORMATION................................................................................................................................................................................................... 17
MEMBRANE ELEMENT SPECIFICATIONS AND OPERATING LIMITS......................................................................................................................... 17
MEMBRANE PERFORMANCE .................................................................................................................................................................................................. 19
REJECTION............................................................................................................................................................................................................................ 19
RECOVERY ............................................................................................................................................................................................................................ 19
SYSTEM INSTALLATION........................................................................................................................................................................................................... 20
MOUNTING…………………………………………………………………………………………………………......................20
PLUMBING ............................................................................................................................................................................................................................ 20
FEED WATER CONNECTION............................................................................................................................................................................................ 20
CONCENTRATE WATER CONNECTION ....................................................................................................................................................................... 20
HOLDING TANK CONNECTION...................................................................................................................................................................................... 21
PERMEATE CONNECTION................................................................................................................................................................................................. 22
ELECTRICAL ........................................................................................................................................................................................................................... 22
MEMBRANE INSTALLATION.................................................................................................................................................................................................... 23
MEMBRANE REPLACEMENT .................................................................................................................................................................................................... 25
SYSTEM PURGING / INITIAL START UP .............................................................................................................................................................................. 26
LP–350 AND LP–700 SYSTEMS....................................................................................................................................................................................... 26
LP–500 SYSTEM .................................................................................................................................................................................................................. 26
TEMPERATURE FACTOR FOR MEMBRANES........................................................................................................................................................................ 27
OPERATING LOG ..................................................................................................................................................................................................................... 28
TEMPERATURE CORRECTION FACTORS.............................................................................................................................................................................. 29
TROUBLESHOOTING ............................................................................................................................................................................................................... 30
TECHNICAL ASSISTANCE……………………………………………………………………….…………………………….…30
FLOW DIAGRAM...................................................................................................................................................................................................................... 31
LP– 350 SYSTEM................................................................................................................................................................................................................ 31
LP–500 SYSTEM................................................................................................................................................................................................................. 32
LP–700 SYSTEM ................................................................................................................................................................................................................ 33
WIRING DIAGRAM .................................................................................................................................................................................................................. 34
LP–500 WIRING DIAGRAM............................................................................................................................................................................................ 34

TABLE OF CONTENTS
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MKT–555–B
SYSTEM WARRANTY................................................................................................................................................................................................................ 35

INTRODUCTION
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Your LP–Series Reverse Osmosis System is a durable piece of equipment which, with proper care, will last for
many years. This User Manual outlines installation, operation, maintenance and troubleshooting details vital to
the sustained performance of your system.
If your system is altered at the site of operation, or if the feedwater conditions change, please contact your
local dealer or distributor to determine the proper recovery for your application.
DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE ANY CAUTION, WARNING OR OTHER DESCRIPTIVE
LABELS FROM THE SYSTEM.
IN ORDER TO MAINTAIN THE MANUFACTURER’S WARRANTY, AN OPERATING LOG MUST BE MAINTAINED
AND COPIES WILL NEED TO BE SENT TO YOUR LOCAL DEALER OR DISTRIBUTOR FOR REVIEW.
PRIOR TO OPERATING OR SERVICING THE REVERSE OSMOSIS SYSTEM, THIS USER MANUAL MUST BE READ
AND FULLY UNDERSTOOD. KEEP THIS AND OTHER ASSOCIATED INFORMATION FOR FUTURE REFERENCE
AND FOR NEW OPERATORS OR QUALIFIED PERSONNEL NEAR THE SYSTEM.
PLEASE READ THE ENTIRE MANUAL BEFORE PROCEEDING WITH THE INSTALLATION AND START–UP.
FAILURE TO FOLLOW INSTRUCTIONS OR OPERATING PARAMETERS MAY LEAD TO THE PRODUCT’S
FAILURE, WHICH CAN CAUSE PROPERTY DAMAGE AND/OR PERSONAL INJURY.

SAFETY AND PRECAUTIONS
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The Safety section of this User Manual outlines the various safety headings used throughout this manual’s text
and are enhanced and defined below:
CAUTION: INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR
PRACTICES THAT COULD RESULT IN EQUIPMENT OR OTHER PROPERTY DAMAGE.
WARNING: INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR
PRACTICES THAT COULD RESULT IN INJURY OR LOSS OF LIFE. FAILURE TO FOLLOW
WARNINGS COULD RESULT IN SERIOUS INJURY OR EVEN DEATH.
ELECTRICAL HAZARD: INDICATES STATEMENTS THAT ARE USED TO IDENTIFY HIGH-VOLTAGE
AND POTENTIAL SHOCK / ELECTROCUTION.
STATEMENTS IN BOLD AND ALL CAPITALS ARE ADVISORY OR INFORMATIONAL STATEMENTS OF
PARTICULAR IMPORTANCE TO THE HEADING UNDER WHICH THEY ARE FOUND.
DO NOT USE WHERE THE
WATER IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN
QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM.
ALWAYS TURN OFF THE UNIT, SHUT OFF THE FEEDWATER, RELIEVE PRESSURE, AND
DISCONNECT THE ELECTRICAL POWER BEFORE WORKING ON THE UNIT.
PRE–
TREATMENT MUST BE SUFFICIENT TO ELIMINATE CHEMICALS, ORGANICS OR
INORGANICS THAT COULD ATTACK THE MEMBRANE MATERIAL.
DO NOT OPERATE THE SYSTEM WITH INSUFFICIENT FEED FLOW. NEVER ALLOW THE PUMP
TO RUN DRY.
NEVER ALLOW THE UNIT TO FREEZE OR OPERATE WITH A FEEDWATER TEMPERATURE ABOVE
85°F.
DO NOT PERMIT CHLORINE TO BE PRESENT IN THE FEED WATER.

SAFETY AND PRECAUTIONS
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MKT–555–B
DO NOT SHUT DOWN THE SYSTEM FOR EXTENDED PERIODS. IT IS BEST TO RUN THE SYSTEM
AS MUCH AS POSSIBLE ON A CONTINUOUS BASIS.
ELECTRICAL
INSTALLATION SHOULD BE DONE BY QUALIFIED, TRAINED ELECTRICIANS.
INSTALLATION SHOULD BE TO LOCAL CODES.

OPERATING DO’S AND DON’TS
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DO
•Change the cartridge filters regularly.
•Monitor the system and keep a daily log.
•Run the system as much as possible on a continuous basis.
•Adjust the system recovery to the recommended value.
•Always feed the pump with filtered water.
DON’T
•Permit chlorine to enter or be present in the feed water.
•Shut down the system for extended periods.
•Close the throttle valve completely.
•Operate the system with insufficient feed flow or pressure.
•Operate the pump dry.

FEED WATER AND OPERATION SPECIFICATIONS
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MKT–555–B
Nothing has a greater effect on a reverse osmosis system than the feed water quality. If your system is
altered at the site of operation or if the feed water conditions change, please contact your local dealer or
distributor to determine the proper recovery for your application. Before starting the RO system it is strongly
suggested to obtain an up to date water analysis of the water to be treated.
IT IS VERY IMPORTANT TO MEET THE MINIMUM FEED WATER AND OPERATING
REQUIREMENTS OUTLINED IN THIS MANUAL. FAILURE TO DO SO WILL CAUSE DAMAGE OR
FAILURE OF THE SYSTEM COMPONENTS AND MEMBRANES. DAMAGE TO THE SYSTEM DUE
TO OPERATION OUTSIDE OF THE SPECIFICATIONS OUTLINED IN THIS MANUAL WILL VOID
THE MANUFACTURERS WARRANTY. CHECK YOUR FEED WATER CHEMISTRY AND, IF
NECESSARY, CONSULT WITH YOUR LOCAL DEALER OR DISTRIBUTOR BEFORE START UP OF
THE SYSTEM.
OPERATING LIMITS
Design Temperature, °F / °C 77 / 25 Maximum Turbidity, NTU 1
Maximum Feed Temperature, °F / °C 85 / 29 Maximum Free Chlorine, ppm 0
Minimum Feed Temperature, °F / °C 40 / 4 Maximum TDS, ppm 500
Maximum Ambient Temperature, °F / °C 120 / 49 Maximum Hardness, gpg 1
Minimum Ambient Temperature, °F / °C 40 / 4 Maximum pH (continuous) 10
Maximum Feed Pressure, psi / bara90 / 6 ( LP–350,700);
70 / 5 (LP–500) Minimum pH (continuous) 4
Minimum Feed Pressure, psi / bara70 / 5 (LP–350,700);
45 / 3 (LP–500 Maximum pH (cleaning 30 minutes) 12
Maximum Operating Pressure, psi / bar 90 / 6 (LP–350,700);
100 / 7 (LP–500) Minimum pH (cleaning 30 minutes) 2
Maximum Feed Silt Density Index (SDI) < 1
A. System pressure is variable due to water conditions
HIGHER TDS AND/OR LOWER TEMPERATURES WILL REDUCE THE SYSTEM’S PRODUCTION.
DO NOT EXCEED THE MAXIMUM OPERATING PRESSURE.

SYSTEM SPECIFICATION CHART
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MODELS LP–350 LP–500 LP–700
DESIGN
Configuration
Single Pass
Single Pass
Single Pass
Feedwater Source (ppm)BTDS < 500 TDS < 500 TDS < 500
Standard Recovery Rate%
40
46
38
FLOW RATES
C
Permeate Flow (gpm / lpm)
0.24 / 0.91
0.35 / 1.31
0.49 / 1.85
Minimum Feed Flow (gpm / lpm) 0.66 / 2.50 0.76 / 2.88 1.33 / 5.03
Maximum feed Flow (gpm / lpm)
8.00 / 30.28
8.00 / 30.28
8.00 / 30.28
CONNECTIONS
Feed (in)
3/8 QC
3/8 QC
3/8 QC
Permeate (in) 3/8 QC 3/8 QC 3/8 QC
Concentrate (in)
3/8 QC
3/8 QC
3/8 QC
MEMBRANE
Membrane Per Vessel
1
1
1
Membrane Quantity 1 1 2
Membrane Size
3012
3012
3012
Nominal TDS Rejection % 98 98 98
VESSELS
Vessel Array 1 1 2 (Parallel)
Vessel Quantity
1
1
2
PUMP
Pump Included
N/A
Yes
N/A
Pump Type
N/A
Aquatec 5800
N/A
SYSTEM ELECTRICAL
Standard Voltage + Amp DrawDN/A
110V, 50/60Hz,
1PH 60 HZ 4A
N/A
SYSTEM DIMENSIONS
Approximate DimensionsE
L x W x H (in / cm)
12.00 x 17.00 x 32.00 /
30.48 X 43.18 X 81.28
12.00 x 17.00 x 32.00 /
30.48 X 43.18 X 81.28
12.00 x 17.00 x 32.00 /
30.48 X 43.18 X 81.28
Approximate Weight (lbs / kg)
35 / 15.87
41 / 18.60
38 / 17.24
SYSTEM DIMENSIONS WITH OPTIONAL 10” FILTER HOUSINGS
Approximate DimensionsE
L x W x H (in / cm) 12.00 x 17.00 x 22.00
/
30.48 X 43.18 X 55.80
12.00 x 17.00 x 22.00
/
30.48 X 43.18 X 55.80
12.00 x 17.00 x 22.00
/
30.48 X 43.18 X 55.80
Approximate Weight (lbs / kg) 30 / 13.60 36 / 16.30 33 / 14.90
Test Parameters: 500 TDS Filtered (5–micron), Dechlorinated, Municipal Feedwater, 65 psi / 4.50 bar Feed Pressure, 100 psi/ 6.8 bar Operating
Pressure, 77°F / 25°C, Recovery as stated, 7.0 pH. Data taken after 60 minutes of operation.
B. Low temperature and feedwater quality, such as high TDS levels will significantly affect the systems production capabilities and performance.
Computer projections must be run for individual applications which do not meet or exceed minimum and maximum operating limits for such conditions.
C. Product flow and maximum recovery rates are based on feedwater conditions as stated above. Do not exceed recommended permeate flow.
D. Varies with motor manufacturer.
E. Does not include operating space requirements.