Azbil ACTIVAL VY519 J Series User manual

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Specifications/Instructions
ACTIVAL™
Motorized Two-Way Valve with Flanged-End Connection
for High Differential Pressure Application
<4-20 mA DC Input with 4-20 mA DC Feedback Output>
(JIS 10K-FC200, -SCS13A)
General
ACTIVAL Model VY519XJ for high differential pressure
application is a series of motorized two-way valves with
flanged-end connection. The valve and actuator are
integrated in a single unit.
Valve size ranges from DN15 (1/2”) to DN150 (6”), and valve
body rating corresponds to JIS 10K.
The actuator has a reversible synchronous motor, which
operates at a low voltage of 24 V AC.
4-20 mA DC input control signal provides proportional control
in combination with a PLC (e.g., Model R35/R36).
∗JIS: Japanese Industrial Standards
PLC: Programmable Logic Controller
Features
•Applicable to high differential pressure applications:
Water flow is controlled inside the valve to prevent over
pressure drop, leading to cavitation erosion resistance.
(See Fig. 1.)
•Compact and lightweight:
Rotary motor actualizes small body and light weight.
•Valve and actuator integrated in a single unit:
Pre-assembled body requires no adjustment.
•Durable actuator with low power consumption
•Modified linear flow characteristics
•Valve with high differential pressure, high Cv value, wide
rangeability, and low leakage
•4-20 mA DC output available for position feedback.
•Open/close changeover for input signal failure:
Actuator fully opens/closes valve in case that the control
signal is not input to the actuator. (Default: Fully open)
•Direction changeover of control action:
Open/close action by 4-20 mA DC input signal is
reversely controllable.
Normal action 4 mA: 0 % to 20 mA: 100 %
Reverse action 20 mA: 0 % to 4 mA: 100 %.
(Default: Normal action)
•Adjustable dead band*:
Dead band width can be narrowed to more precisely
operate valve actuator..
∗Actuator is not operated by input signal changed less than a
certain amount. This amount of change is called dead band.
IMPORTANT:
•The service life of ACTIVAL operated with small
dead band can be shortened since the ACTIVAL
operates more frequently with small dead band
than with normal dead band.
•Use shielded cable for the ACTIVAL with small
dead band. Noise may affect the signal
transmission causing operation error, otherwise.
•To control ACTIVAL with a third-party controller,
please consult with Azbil Corporation’s sales
personnel.

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Safety Instructions
Please read instructions carefully and use the product as specified in this manual. Be sure to keep this manual near by for ready
reference.
Usage Restrictions
This product is targeted for general air conditioning. Do not use this product in a situation where human life may be affected. If
this product is used in a clean room or a place where reliability or control accuracy is particularly required, please contact Azbil
Corporation’s sales representative. Azbil Corporation will not bear any responsibility for the results produced by the operators.
WARNING
•This product weighs 18 kg or over (depending on the models). To prevent hazardous accident and severe injury,
move or carry the product with enough manpower or using a vehicle.
•DN100 to DN150 model valve is wrapped in a buffer material. Do not remove the buffer material before
installation. The valve without buffer material can cause severe injury or can get damaged if falling.
•Do not disassemble the product. Disassembly may result in electrical shock or equipment damage.
CAUTION (1/2)
•Installation and wiring must be performed by qualified personnel in accordance with all applicable safety
standards.
•Disconnect power from ACTIVAL before performing any wiring, maintenance (installation), and setting the selector
switches to prevent equipment damage.
•All wiring must comply with local codes of indoor wiring and electric installation rules.
•Use crimp terminal lugs with insulation for electric wires to be connected to the screw terminals.
•Make sure all the wires are tightly connected to the screw terminals. Loose connection may cause fire or heat
generation.
•Always close the top cover and the terminal cover except when setting the selector switches and connecting/
disconnecting wires.
•Install the ACTIVAL in the position as specified in this manual. Excessively tight connection of the valve to a pipe
and improper installation position may cause valve damage.
•Do not install the ACTIVAL in a location close to a steam coil or a hot-water coil. High temperature radiation may
result in an actuator malfunction.
•After installation, make sure no fluid leaks from the connecting parts. Incorrect piping may cause fluid leakage.

•Do not allow any foreign substance inside the piping. Flush the piping so that no foreign substance remains.
Attach a strainer (with 40 or more meshes) in a pipe on the inflow side of the ACTIVAL to prevent equipment
damage.
•This product must be operated within its rated operating ranges specified in this manual. Failure to comply will
cause equipment damage.
•This product must be operated under the operating conditions (power, temperature, humidity, vibration, shock,
installation position, atmospheric condition, etc) specified in this manual to prevent equipment damage.
•Avoid using the product (actuator, valve, and other components) in a corrosive gas including oxide gas and
explosive gas.
•Set the selector switches using a pen nib or fingers. Do not use a tool such as a screwdriver. Such a tool can
damage the selector switches or the PCB.
•To operate the ACTIVAL with small dead band, provide shielded cable for input/output signal lines and power line.
Unshielded cable can cause error due to noise.
•Operate the ACTIVAL within the service life, and avoid application that keeps product operating cycle excessively
frequent so as not to shorten its service life.
•Do not leave the controlled fluid frozen to prevent equipment damage or fluid leakage.
•Do not put heavy load on the actuator.
•Avoid touching the installed ACTIVAL (valve body, yoke, joint). When being used to control hot water, it reaches
high temperature and may cause burn injury.

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CAUTION (2/2)
•Dispose of this product as an industrial waste in accordance with your local regulations. Do not reuse all or part of
this product.
Mechanism of Cavitation Erosion Resistance
Figure 1. Mechanism of cavitation erosion resistance
Model Numbers
Model VY519XJ0XXX is the model for the valve and actuator integrated into a single unit.
The model number label is attached to the yoke. The 4-20 mA control signal is indicated on the actuator label and on the wiring
diagram.
Actuator/valve Actuator Valve
Base
model
number Control
signal
Rating/
material Type ⎯Nominal size / Cv
Description
VY51 Flanged motorized two-way valve
9 4 mA DC to 20 mA DC input with 4 mA DC to 20 mA DC feedback output
3 JIS 10K / FC200 [for chilled/hot water]
with cavitation erosion resistant mechanism
4 JIS 10K / SCS13A [for chilled/hot water]
with cavitation erosion resistant mechanism
J
IEC IP54 protected and standard torque type actuator with terminal block
for DN15 to DN125 valve
IEC IP54 protected and high torque type actuator with terminal block
for DN150 valve
0 ⎯
012 DN15 (1/2”) / 2.5 in Cv value
020 DN25 (1”) / 6.8 in Cv value
021 DN25 (1”) / 10 in Cv value
040 DN40 (11/2”) / 16 in Cv value
041 DN40 (11/2”) / 25 in Cv value
050 DN50 (2”) / 40 in Cv value
060 DN65 (21/2”) / 65 in Cv value
080 DN80 (3”) / 95 in Cv value
101 DN100 (4”) / 180 in Cv value (only for Model VY5193)
121 DN125 (5”) / 234 in Cv value (only for Model VY5193)
151 DN150 (6”) / 350 in Cv value (only for Model VY5193)
Cone
∗
Note:
Fig.1 shows the image of DN15 to DN80 valve model.
DN100 to DN150 valve also has the cone as well.
Refer to the section Dimensions for the image o
f
DN100 to DN150 valve model.

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Specifications
For weight, refer to the table shown in the section Dimensions.
Valve specifications
Item Specification
Model Two-way valve with flanged-end connection
Body pressure rating JIS 10K (Max. pressure: 1.0 MPa)
Model number Nominal size Cv Close-off ratings
VY519XJ0012 DN15 (1/2”) 2.5 1.0 MPa
VY519XJ0020 DN25 (1”) 6.8 1.0 MPa
VY519XJ0021 DN25 (1”) 10 1.0 MPa
VY519XJ0040 DN40 (11/2”) 16 1.0 MPa
VY519XJ0041 DN40 (11/2”) 25 1.0 MPa
VY519XJ0050 DN50 (2”) 40 1.0 MPa
VY519XJ0060 DN65 (21/2”) 65 1.0 MPa
VY519XJ0080 DN80 (3”) 95 1.0 MPa
VY5193J0101 DN100 (4”) 180 0.5 MPa
VY5193J0121 DN125 (5”) 234 0.5 MPa
Size, Cv, close-off rating
VY5193J0151 DN150 (6”) 350 0.5 MPa
Body Model VY5193J: Cast iron (JIS FC200)
Model VY5194J: Stainless steel (JIS SCS13A)
Plug, stem Stainless steel (equivalent to JIS SCS)
Cone Model VY519XJ00XX (DN15 to DN80): Stainless steel (JIS SCS13A)
Model VY5193J01X1 (DN100 to DN150): Cast iron (JIS SCPH2)
Seat ring Heat-resistant PTFE
Gland packing Inorganic fiber
Materials
Gasket Non-asbestos joint sheet
End connection Flanged-end connection
Model VY5193J (JIS FC200): Flat face (FF)
Model VY5194J (JIS SCS13A): Large raised face (RF)
Allowable fluid temperature Model VY519XJ00XX (DN15 to DN80): 0 °C to 175 °C (non-condensing)
Model VY5193J01X1 (DN100 to DN150): 0 °C to 130 °C (non-condensing)
Flow characteristics Modified linear
Rangeability 100 : 1
Seat leakage 0.01 % or less of rated Cv value (0.0006 Cv or less for DN15 models)
Paint Model VY5193J (JIS FC200): Gray (equivalent to Munsell 5B 4/1)
Model VY5194J (JIS SCS13A): Unpainted
Applicable fluid Chilled/hot water, high-temperature water, brine (ethylene glycol solutions, 50 % max)
Installation orientation Installable in any position ranging from upright to sideways (90°tilted)
*Always install in upright position outdoors.
Actuator to be combined Integrated with the valve
Actuator specifications (1/2)
Item Specification
Power supply 24 V AC ±15 %, 50 Hz/60 Hz
Standard torque type DN15 to DN125
Applicable valve size High torque type DN150
Standard torque type 12 VA
Power consumption High torque type 13 VA
Timing 63 ±5 sec (50 Hz) / 53 ±5 sec (60 Hz)
Control signal input 4 mA DC to 20 mA DC input (Input impedance: 100 Ω)
Feedback signal output Range: 4 mA DC (0 % position) to 20 mA DC (100 % position)
Max. load resistance: 500 Ω

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(2/2)
Item Specification
Rated operating condition Transport/storage condition*2
-20 °C to 50 °C
(Fluid temperature 0 °C to 150 °C)
Ambient
temperature*1-20 °C to 40 °C
(Fluid temperature 150 °C to 175 °C)
-20 °C to 70 °C
Ambient humidity 5 %RH to 95 %RH
Vibration 4.9 m/s2(10 Hz to 150 Hz) 19.6 m/s2(10 Hz to 150 Hz)
Environmental conditions
Notes:
∗1 Do not allow the fluid to freeze.
∗2 The actuator shall be packed during transport.
Case Aluminum alloy casting
Top cover, terminal cover Plastic (polycarbonate resin) (Color: gray)
Materials
Yoke Steel plate
Case None
Surface finishing
Yoke Electro-galvanizing (Bright chromate finish)
Installation location Indoor / outdoor (keep away from direct sunlight.)
Valve position indication Pointer located at the bottom of the actuator shows the position by pointing at the value (0:
close to 100: open) of the scale on front, rear, and bottom sides.
Manual operation Available. Refer to the section Manually opening/closing the ACTIVAL.
Wire connection M3.5 screw terminal connection
Enclosure rating IEC IP54 (dust-proof and splash-proof)
Insulation resistance Between terminal and case: 5 MΩor higher at 500 V DC
Dielectric strength Between terminal and case: 500 V AC/min with 5 mA or less leakage current
Installation orientation Installable in any position ranging from upright to sideways (90°tilted)
*Always install in upright position outdoors.
Preset position for shipment 100 % (fully open)
Options
For options, separate order is required.
Item Specification
Seal connector
(Part No. 83104346-003)
Applicable wire size: φ7 mm to φ9 mm
(Seal connector is necessary for IEC IP54 protection)
Auxiliary switch*1
(Part No.83165274-001)
Number of switches: 2 (SW A and SW B)
Max. applied voltage/current: 30 V DC / 3 A
Actuating position
SW A: Adjustable between 0 % (fully closed) and 100 % (fully open)
SW B:.Adjustable between 0 % (fully closed) and 100 % (fully open)
Auxiliary potentiometer*1
(Part No. 83165275-001)
Number of potentiometer: 1
Total resistance: Nominal 1 kΩ
Operating position: 0 % (fully closed) and 100 % (fully open)
Max. applied voltage: 5 V DC
Hot-rolled steel (JIS*2SS400), electro-galvanized/not electro-galvanized
Electro-galvanized Not electro-galvanized Applicable valve size
Part No. 83168456-001 Part No. 83168456-101 DN15
Part No. 83168456-002 Part No. 83168456-102 DN25
Part No. 83168456-003 Part No. 83168456-103 DN40
Part No. 83168456-004 Part No. 83168456-104 DN50
Part No. 83168456-005 Part No. 83168456-105 DN65
Valve flange adapter kit
(for replacing Model V5063/V5064 with
Model VY51XX)
Part No. 83168456-006 Part No. 83168456-106 DN80
Notes:
∗1 Either of an auxiliary switch or an auxiliary potentiometer can be added, but not both.
∗2 JIS: Japanese Industrial Standards
A
mbient temperature (°C)
50
40
30
0
-20 150 175100
Fluid temperature (°C)

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CE Marking Conformity
This product complies with the following Electromagnetic Compatibility (EMC).
EMC : EN61000-6-2, EN55011 Class A
Dimensions and Maintenance Clearance
Model VY5193J (JIS FC200 valve)
Valve size: DN15 to DN80
Valve size (DN) H H1L L1t φC φD φh N Weight (kg)
15 213 75 108 50 16 70 95 15 4 4.6
25 228 90 127 60 18 90 125 19 4 6.6
40 241 103 165 82.5 20 105 140 19 4 10
50 245 107 178 89 20 120 155 19 4 11.5
65 262 124 190 90 22 140 175 19 4 16
80 263 125 203 100 22 150 185 19 8 18.5
Figure 2. Dimensions and maintenance clearance (mm): Model VY5193 (DN15 to DN80 valve model)
Flow direction
70 70
φC φD
H
138
H1
L1
L t
82 85
Min. 300
Min. 500*
(See Note.)
N ×φh
∗
Note:
Leave a clearance of 100 mm if you do not open the top cove
r
(to set the selector switches after the ACTIVAL is installed).

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70 70
H
138
H1
L1
L t
φ
C
φ
D
82 85
Min. 300
Min. 500*
(See Note.)
N
×
φ
h
Flow direction
∗
Note:
Leave a clearance of 100 mm if you do not open the top cove
r
(to set the selector switches after the ACTIVAL is installed).
Valve size: DN100 to DN150
Valve size (DN) H H1L L1t φC φD φh N Weight (kg)
100 309.5 171.5 352 153 24 175 210 19 8 37
125 309.5 171.5 403 172 24 210 250 23 8 37
150 318 180 451 183 26 240 280 23 8 49
Figure 3. Dimensions and maintenance clearance (mm): Model VY5193 (DN100 to DN150 valve model)
Model VY5194J (JIS SCS13A valve)
Valve size: DN15 to DN80
Valve size (DN) H H1L L1t φg φC φD φh N Weight (kg)
15 213 75 108 50 12 51 70 95 15 4 4.6
25 228 90 127 60 14 67 90 125 19 4 6.6
40 241 103 165 82.5 16 81 105 140 19 4 10
50 245 107 178 89 16 96 120 155 19 4 11.5
65 262 124 190 90 18 116 140 175 19 4 16
80 263 125 203 100 18 126 150 185 19 8 18.5
Figure 4. Dimensions and maintenance clearance (mm): Model VY5194J
70 70
H
138
H1
φg φC φD
L1
L t
Flow direction
82 85
Min. 300
Min. 500* (See Note.)
N ×φh
∗
Note:
Leave a clearance of 100 mm if you do not open the top cove
r
(to set the selector switches after the ACTIVAL is installed).

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Parts Identification
∗Note:
Fig.5 (above) shows the image of DN15 to DN80 valve model. Parts identification of DN100 to DN150 valve is the same. Refer to the
section Dimensions for the image of DN100 to DN150 valve model.
Figure 5. Parts identification
Recommended Criteria to Prevent Cavitation Erosion
Cavitation erosion is likely to occur in the case that the pressure ratio XFcalculated by the following formula overreaches the
criterion value.
X
F=
X
F: Pressure ratio
P
1: Absolute pressure of valve inlet [kPa (abs)]
P
2: Absolute pressure of valve outlet [kPa (abs)]
Pv: Saturated vapor pressure of fluid* [kPa (abs)]
* Saturated vapor pressure of fluid varies depending on the fluid temperature.
Always keep the pressure ratio XF< 0.7 (criterion value).
If the pressure ratio does not meet this criterion, cavitation erosion may occur. This value is thus necessary to prevent cavitation
erosion. Note that cavitation itself may be generated even if the pressure ratio is kept below 0.7.
In addition to the pressure ratio, the flow velocity at the valve in 100 % position is another criterion for cavitation erosion.
Flow velocity [m/s] = 21.22 ×
Q = Flow rate [liter/min]
d = Valve size [DN (mm)]
Always keep the flow velocity < 7.0 m/s (criterion value) for chilled water and < 5.0 m/s (criterion value) for hot water.
If the flow velocity does not meet these criteria, cavitation erosion may occur.
Top cover
Terminal cover
Knockout hole
Pointer
Joint
Yoke
Stem
Cone
: Heat insulation
A
ctuato
r
Valve bod
y
Gland
Bonnet
Seat ring
Plug
P1- P2
P1- Pv
Q
d2

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Setting
On the PCB (printed circuit board) of the actuator, the selector switches are provided.
CAUTION
•Disconnect power from ACTIVAL before performing any wiring, maintenance (installation), and setting the selector
switches to prevent equipment damage.
•Set the selector switches using a pen nib or fingers. Do not use a tool such as a screwdriver. Such a tool can
damage the selector switches or the PCB.
•Always close the top cover and the terminal cover except when setting the selector switches and connecting/
disconnecting wires.
•To operate the ACTIVAL with small dead band, provide shielded cable for input/output signal lines and the p9ower
line. Unshielded cable can cause error due to noise.
IMPORTANT:
The service life of ACTIVAL operated with small dead band can be shortened since the ACTIVAL operates
more frequently with small dead band than with normal dead band.
Identification of the selector switches
Figure 6. Selector switches
Open/close selector switch for input signal failure:
If no control signal is input, the actuator automatically closes (0 %) or opens (100 %) the valve by setting the selector switch at
‘open’ (100 %) or ‘close’ (0 %).
Direction selector switch for control action of 4-20 mA input signal:
Direction of control action by 4-20 mA DC input signal can be reversely switched.
Normal action: 4 mA for 0 % to 20 mA for 100 %
Reverse action: 20 mA for 0 % to 4 mA for 100 %
Normal/small selector switch for dead band width:
To more precisely operate the valve, smaller dead band (than the normal) of the control signal input can be set. Two selector
switches are provided for the normal/small dead band width. Always set the both switches at the same mode (‘normal’ or
‘small’).
To swi‚”ch dead band,
change bo‚”h selec‚”or
swi‚”ches‚”‚”o‚”he same
mode (normal/small)
posi‚”ion.
Signal
Failuailure
close
open
normal
small
Dead
Band
Mode (input)
Direction
of Action
20...4mA
4...20mA
4...20mA
20...4mA
Direction
of Action
Mode (input)
Dead
Band
small
normal
open
close
Signal
Failure
Open/close selector switch
for input signal failure
(Initially set at ‘close’.)
Direction selector switch
for control action of 4-20 mA input signal
(Initially set at normal action
(4mA:0% to 20mA:100%))
Normal/small selector switch
for dead band width
(Initially set at ‘normal’ dead band.)

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Installation
Precautions for installation
CAUTION
•Disconnect power from ACTIVAL before performing any wiring, maintenance (installation), and setting the selector
switches to prevent equipment damage.
•Install the ACTIVAL in the position as specified in this manual. Excessively tight connection of piping and improper
installation position may damage the valve.
•After piping installation, make sure no fluid leaks from the connecting parts. Incorrect piping may cause fluid
leakage.
•Do not allow any foreign substance inside the piping. Flush the piping so that no foreign substance remains.
Foreign substance can damage the valve.
•ACTIVAL Model VY519XJ0 is the valve and actuator integrated into a single unit. Do not combine the valve with any other
actuator, or do not combine the actuator with any other valve.
•To remove foreign substances inside the pipes, install a strainer (with 40 or more meshes) on the inflow side of each valve.
In case that the strainers cannot be installed on the inflow side of each valve, install it on the pipe diverting sections
(sections diverting from main piping system to sub piping system).
•Install the valve so that the flow direction of process fluid agrees with the arrow indicated on the valve body.
•After installation, remove buffer material wrapped around the valve (DN100 to DN150 model).
Installation location
CAUTION
•Avoid using the ACTIVAL in an atmosphere containing oxidizing or explosive gas since it may corrode the actuator,
valve, or their components.
•The actuator may malfunction if being exposed to high temperature radiation. Do not install it near by steam coil or
hot water (high temperature) coil.
IMPORTANT:
•The covers might be corroded by some chemical and organic solvent/vapor. Do not clean the ACTIVAL using
such substances, or do not expose the ACTIVAL to such substances.
•
A
lthough the ACTIVAL can be used in high humidity environments (max. 95 %RH), do not immerse the
actuator in water.
•Although the ACTIVAL can also be used outdoors, be sure not to expose the ACTIVAL to direct sunlight.
•Install the ACTIVAL in a position allowing easy access for maintenance and inspection. Figs. 2 to 4 show the minimum
clearance for maintenance and inspection. When installing the ACTIVAL in a ceiling space, provide an access hole within
the 50 cm radius of the ACTIVAL. And, place a drain pan under the valve.
•Do not mount the ACTIVAL on a pipe where water hammer occurs, or where solid objects including slug may accumulate.
•To set the selector switches after installation, leave a enough clearance above the top cover of the actuator, as shown in
Figs. 2 to 4.
Mounting position
The ACTIVAL can be mounted in any position ranging from upright to sideways (90°tilted). The ACTIVAL should be installed
with its actuator vertically positioned above the valve body. (See Fig. 7.) However, the ACTIVAL must be installed always in
upright position outdoors.
Figure 7. ACTIVAL mounting positions
Correct mounting Incorrect mounting