Azbil ACTIVAL FVY5160J0011 User manual

AB-6880
1
Specifications/Instructions
Intelligent Component Series
ACTIVAL™Flow Measurement and Control Valve
(JIS 10K / FC200)
General
ACTIVAL™Flow Measurement and Control Valve Model
FVY5160J is a series of motorized two-way valves with
flanged-end connection. DN15 to DN80 rotary valve and
actuator are integrated in a single unit.
In combination with the functions of a control valve, Model
FVY5160J measures and controls flow rate. Model
FVY5160J thus enables to control temperature for air
conditioning by controlling chilled/hot water volume and to
measure chilled/hot water flow rate.
For such a high functionality, compact size and simple
installation of Model FVY5160J are incomparable.
Model FVY5160J communicates with a controller via SAnet
(proprietary protocol).
∗JIS: Japanese Industrial Standards
Features
•Compact and lightweight:
Rotary valve actualizes small body and light weight.
•Valve and actuator integrated in a single unit.
•SAnet communication:
Model FVY5160J communicates with a controller via
SAnet. Flow rate signal or position control signal is input
from the controller, and flow rate, pressure, temperature
measuring signal, and position signal are output to the
controller.
•Valve for chilled/hot water control applicable to large Cv
value, high rangeability, and low leakage.
•Durable actuator with low power consumption.
•Flow rate control/position control operation selectable:
For flow rate control, flow characteristic is selectable
(equal percentage or linear). For position control, flow
characteristic is equal percentage.
•Sub-DI and sub-DO for wire saving:
Sub-DI (digital input) and sub-DO (digital output)
provided take signals, including humidifying output and
differential pressure switch of neighboring devices,
leading to wire saving.
•In combination with Display Panel (optional) and the
temperature sensor for pipe surface (optional), pressure,
temperature, and flow rate can be displayed on the
Display Panel.
•CE Marking certified product:
Model FVY5160J conforms to all the applicable
standards of CE Marking.
IMPORTANT:
Do not use the data measured by Model FVY5160J for charging or dealing purposes.

AB-6880
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Safety Instructions
Please read instructions carefully and use the product as specified in this manual. Be sure to keep this manual near by for ready
reference.
Usage Restrictions
This product is targeted for general air conditioning. Do not use this product in a situation where human life may be affected. If
this product is used in a clean room or a place where reliability or control accuracy is particularly required, please contact Azbil
Corporation’s sales representative. Azbil Corporation will not bear any responsibility for the results produced by the operators.
Warnings and Cautions
WARNING Alerts users that improper handling may cause death or serious injury.
CAUTION Alerts users that improper handling may cause minor injury or material loss.
Signs
Alerts users possible hazardous conditions caused by erroneous operation or erroneous use. The symbol inside I
indicates the specific type of danger.
(For example, the sign on the left warns of the risk of electric shock.)
Notifies users that specific actions are prohibited to prevent possible danger. The symbol inside Q graphically
indicates the prohibited action.
(For example, the sign on the left notifies that disassembly is prohibited.)
Instructs users to carry out a specific obligatory action to prevent possible danger. The symbol inside d graphically
indicates the actual action to be carried out.
(For example, the sign on the left indicates general instructions.)
WARNING

•Some of the product models weigh more than 18 kg. Carefully move the product with a vehicle or enough
manpower in an appropriate manner.
Careless lift or accidental drop of the product might cause injury or product damage.
•Before wiring, be sure to turn off the power to the product.
Failure to do so might cause electric shock.
•Be sure to ground the product with ground resistance of less than 100 Ω.
Improper grounding might cause electric shock or malfunction.

•Detach the terminal cover only when wiring the product. Before detaching the terminal cover, be sure to turn off the
power to the product and all the connected devices. After wiring, be sure to reattach the terminal cover.
Failure to do so might cause electric shock.
CAUTION (1/2)

•Use the product under the operating conditions (temperature, humidity, power, vibration, shock, mounting
direction, atmospheric condition, etc.) as listed in the specifications.
Failure to do so might cause fire or device failure.
•Do not use the product in an atmosphere containing oxidizing gas, explosive gas, etc.
Doing so might damage the actuator, valve, or their components.
•Do not allow the fluid to freeze.
Doing so might damage the valve body and cause fluid leakage.
•Do not install the product nearby a steam coil or a hot-water coil.
High temperature radiation might cause malfunction of its actuator.
•Use the product within the rated operating ranges as listed in the specifications.
Failure to do so might cause device failure.

•Use this product within the lifespan given in the specifications and avoid instrumentations that keep the product to
operate excessively.
Continued use beyond this lifespan might cause device failure or fire.
•Installation and wiring must be performed by qualified personnel in accordance with all applicable safety
standards.

AB-6880
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CAUTION (2/2)
•All wiring must comply with applicable codes and ordinances.
•Install the product in the proper position as specified in this manual.
Excessively tight connection to a pipe or improper installation position might damage the product.
•Use full gaskets for the flat face flanges.
Failure to do so might damage the valve or cause fluid leakage.
•When installing the product with flange gasket, do not allow the flange gasket to go inside the pipe.
Doing so might cause incorrect measurement and control of flow.
•Do not use rubber gaskets.
Doing so might cause incorrect measurement and control of flow.
•After installation, make sure no fluid leaks from the valve-pipe connections.
Incorrect installation might cause fluid leakage.

•Do not allow any foreign objects inside the pipes during installation. Flush the piping to remove the foreign objects
after installation.
Foreign objects inside the piping might damage the product.
•Install the valve to the pipe so that they are electrically connected at the same potential. If the valve and the pipe
are electrically isolated, noise will be generated, causing incorrect measurement and control of flow.
•Do not put load or weight on the actuator of the product.
Doing so might damage the product.
•Do not carelessly touch the product when being used to control hot water.
Its temperature becomes high, and you might get burned.
•To connect the wires to the screw terminals, use crimp terminal lugs with insulation.
Failure to do so might cause short circuit or electric shock.
•Firmly tighten the terminal screws.
Insufficient tightening of the terminal screws might cause overheating or fire.
•Be sure to provide a circuit breaker for the power to the product as the product does not have a power switch.
•Do not measure insulation resistance or withstand voltage of the product.
Doing so might cause accident or device failure.
•Do not touch the moving parts of the product.
Doing so might cause injury.
•Do not disassemble the product.
Doing so might cause electric shock or device failure.
•Dispose of the product as industrial waste in accordance with your local regulations.
Do not reuse all or part of this product.
IMPORTANT:
•This product is applicable only to chilled/hot water control. If the product is used to control any other medium
such as brine or air, flow rate cannot be measured or controlled.
•Install the valve so that the flow direction of process fluid agrees with the arrow indicated on the valve body. If
the flow direction is opposite to the arrow, correct measurement and control of flow is not assured.
•The actuator mounting position onto the valve cannot be changed. Therefore, do not loosen the yoke fixing
screws and the actuator fixing screws. Loose fixing screws lower flow measuring accuracy.
•Flow measuring accuracy in the subsection Measuring range and accuracy shown later is for the valve
sensor measuring 7 to 17 °C and 45 to 65 °C ranges, 0.1 to 0.8 MPa pipe pressure, and 0.03 to 0.3 MPa
differential pressure. Without these ranges, the flow rate measuring accuracy may lower.
•To keep flow measuring accuracy, control the quality of process fluid (water), and do not allow rust or foreign
object inside the valve. Rust or foreign object inside the valve lowers flow measuring accuracy.

AB-6880
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System Configurations
Notes:
∗1 For detailed specifications of NC-bus, refer to Specifications/Instructions of Infilex GC and Specifications/Instructions of Infilex GD.
∗2 For detailed specifications of SC-bus, refer to Specifications/Instructions of Infilex ZM.
∗3 For detailed specifications of SAnet, refer to Installation Manual of Intelligent Component Series for SAnet Communication
(AB-6713).
∗4 Up to two SAnet I/F (interface) module can be connected to one Infilex GC/Infilex GD.
∗5 Single Model FVY5160J requires two SAnet addresses. Single Model VY516_J or Single Model MY804_A requires one SAnet address.
Figure 1. System configuration example: SAnet connection in our BMS (Building Management System)
BMS
Infilex™AC
Model WY5117C
Infilex™GC
Model WY5111
Infilex™GD
Model WY5110
PARAMATRIX
™
Model WY2001
Infilex
™
FC
Model WY5205
Infilex
™
VC
Model WY5206
Neopanel
Model QY7205
(Digital user terminal)
Neoplate Model QY7290
(Analog user terminal)
NC-bus*1
SC-bus*2
SAnet
I/F*4
Intelligent Component
Series
Model VY516_J
Infilex™ZM
Model WY5122
SAnet*3(Max. 15 addresses)
Intelligent Component
Series
Model MY804_A
Display Panel
Intelligent Component Series
Model FVY5160J*5
Temperature sensor
for pipe surface
For BMS (Building Management System) applicable to SAnet network,
please ask our salesperson.

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Model Numbers
Model FVY5160J00XX is the model for the valve and actuator integrated into a single unit.
The model number label is attached to the yoke.
Base
model
number
Actuator
control
signal
Valve
rating/
material
Actuator
type ⎯
Valve
size/Cv
value
⎯Description
FVY51 Flow measurement and control valve
6 SAnet
0 JIS 10K / JIS FC200 for chilled/hot water
J IEC IP54 protected and standard torque type actuator with terminal
block
00 Fixed
11 DN15 (1/2”) / 1.0 in Cv value
12 DN15 (1/2”) / 2.5 in Cv value
13 DN15 (1/2”) / 6.0 in Cv value
21 DN25 (1”) / 10 in Cv value
22 DN25 (1”) / 16 in Cv value
41 DN40 (11/2”) / 25 in Cv value
42 DN40 (11/2”) / 40 in Cv value
51 DN50 (2”) / 65 in Cv value
61 DN65 (21/2”) / 95 in Cv value
81 DN80 (3”) / 125 in Cv value
-B Fixed
Specifications
For weight, refer to the table shown in the section Dimensions.
Valve and actuator (as a single unit) specifications
Item Specification
Environmental conditions Rated operating condition Transport/storage conditions (packaged*2)
Ambient temperature*1-20 °C to 50 °C
(Do not allow process fluid to freeze.)
-20 °C to 70 °C
Ambient humidity 5 %RH to 95 %RH
Vibration 4.9 m/s2(10 Hz to 150 Hz) 19.6 m/s2(10 Hz to 150 Hz)
Notes: ∗1 Do not allow the fluid to freeze.
∗2 Actuator shall be packed during transport and storage.
Installation locations Indoor / outdoor (Outdoor cover (optional) is required outdoors.)
Installation orientation Installable in any position ranging from upright to sideways (90°tilted.)
* The valve sensor must face upward when tilted.
* Always install in upright position outdoors.
Manual operation Available. Refer to the subsection Manually opening/closing valve.
Position for shipment 100 % (fully open) preset at factory.

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Valve specifications
Item Specification
Model Two-way valve with flanged-end connection
Body pressure rating JIS 10K (Max. working pressure: 1.0 MPa)
End connection JIS 10K flanged-end, flat face flange (FF)
Model number Nominal size Cv Close-off ratings
FVY5160J0011 DN15 (1/2”) 1.0 1.0 MPa
FVY5160J0012 DN15 (1/2”) 2.5 1.0 MPa
FVY5160J0013 DN15 (1/2”) 6.0 1.0 MPa
FVY5160J0021 DN25 (1”) 10 1.0 MPa
FVY5160J0022 DN25 (1”) 16 1.0 MPa
FVY5160J0041 DN40 (11/2”) 25 1.0 MPa
FVY5160J0042 DN40 (11/2”) 40 1.0 MPa
FVY5160J0051 DN50 (2”) 65 1.0 MPa
FVY5160J0061 DN65 (21/2”) 95 1.0 MPa
Size, Cv, Close-off rating
FVY5160J0081 DN80 (3”) 125 1.0 MPa
Applicable fluid Chilled/hot water
Allowable fluid temperature 0 °C to 80 °C (Non-freezing)
∗Frozen process fluid around the valve sensor may damage or may cause output error.
Rangeability 100 : 1
Flow characteristic Equal percentage
For flow rate control, flow characteristic is selectable between equal percentage and linear.
Seat leakage 0.01 % of rated Cv value (0.0006 Cv or less for DN15 model)
Materials Body Gray cast iron (equivalent to JIS FC200)
Plug, stem Stainless steel (equivalent to JIS SCS13)
Seat ring Heat-resistant PTFE
Gland packing Inorganic fiber
Gasket Expansion graphite sheet
Paint Gray
Actuator to be combined Integrated with the valve

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Actuator specifications
Item Specification
Power supply 24 V AC ±15 %, 50 Hz/60 Hz
Power consumption 8 VA
Timing 63 ±5 sec (50 Hz) / 53 ±5 sec (60 Hz)
Position indication Pointer located at the bottom of the actuator shows the position by pointing at the value of
the scale (0: close to 100: open) on back sides.
Position and flow rate can be indicated on the optional Display Panel.
Enclosure rating IEC IP54 (dust-proof and splash-proof)
Materials Case Die cast aluminum
Top cover, terminal
cover
Polycarbonate resin
Yoke Steel plate (bright chromate finish)
Wire connection Power, control signal M3.5 screw terminal
Ground M3.5 screw terminal
Temperature sensor for
pipe surface
(Pipe sensor)
3-pin connector (pre-connected to the actuator for shipment)
Display Panel 4-pin connector (pre-connected to the actuator for shipment)
Input type Potential free (dry) contact inputContact input
(Sub-DI) Voltage, current 12 V DC, 5 mA
Output type Potential free (dry) contact output
Contact rating 250 V AC/24 V DC, Max. 0.5 A (2 A at startup)
* To connect a device requiring 100 V AC or over, be sure to ground the actuator with
100 Ωor lower ground resistance.
Contact output
(Sub-DO)
Min. applicable load 24 V DC, 5 mA
Temperature input (Pipe sensor) Pt 100 Ω
Transmission system SAnet (voltage transmission)
Transmission speed 1200 bps
Communication
(control signal)
Transmission distance Transmission distance varies depending on the number of devices and the type of devices
to be connected to. For details regarding the transmission distance, refer to Installation
Manual of Intelligent Component Series for SAnet Communication (AB-6713).
Transmission system AP-bus (RS-485 communication)
Transmission speed 4800 bps
Communication
(Display Panel)
Transmission distance Max. 50 m
Operation status indicator LED 1 red LED
Status LED indication
Initializing Continuous ON →LED indication corresponding to the operating status (after initializing is
complete.)
(Refer to the section
LED Indication for
details.)
Normal Repetition of
1-second ON →1-second OFF.
Major alarm Continuous ON.
Minor alarm Repetition of
1-second ON →0.25-second OFF →
0.25-second ON →0.25-second OFF.
Communication error
(and minor alarm)
Repetition of
0.25-second ON →0.25-second OFF
Manual operation Repetition of
0.25-second ON →0.25-second OFF →
0.25-second ON →1.25-second OFF.
Error during
manual operation
Repetition of
0.25-second ON →0.25-second OFF →
0.25-second ON →0.25-second OFF →
0.25-second ON →0.75-second OFF.
Flow rate status indicator LED 4 green LEDs
Status (Q = Flow rate) LED indication (LED indication varies every 25 % flow rate.)
Q = 0 % All LEDs OFF
0 % < Q ≤25 % 1 LED ON
(Refer to the section
LED Indication for
LED operation.)
25 % < Q ≤50 % 2 LEDs ON
50 % < Q ≤75 % 3 LEDs ON
75 % < Q 4 LEDs ON
Backflow Repetition of LED 1 and LED 3 blink →LED 2 and LED 4 blink.
1s
1s
ON
OFF
1s
0.25s
0.25s
0.25s
ON
OFF
0.25s
0.25s
0.25s
0.25s 0.25s
0.25s
ON
OFF
0.25s
0.25s
0.25s 0.25s
1.25s
ON
OFF
0.25s
0.25s
0.25s
0.25s0.25s
0.75s
ON
OFF

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Measuring range and accuracy
IMPORTANT:
Flow measuring accuracy shown in the below is for the valve sensor measuring 7 to 17 °C and 45 to 65 °C
ranges, 0.1 to 0.8 MPa pipe pressure, and 0.03 to 0.3 MPa differential pressure. Without these ranges, the flow
rate measuring accuracy may lower.
Item Specification
Setting range Model number Nominal size Cv value Max. setting flow rate
FVY5160J0011 DN15 (1/2”) 1.0 10 l/min
FVY5160J0012 DN15 (1/2”) 2.5 25 l/min
FVY5160J0013 DN15 (1/2”) 6.0 60 l/min
FVY5160J0021 DN25 (1”) 10 100 l/min
FVY5160J0022 DN25 (1”) 16 160 l/min
FVY5160J0041 DN40 (11/2”) 25 250 l/min
FVY5160J0042 DN40 (11/2”) 40 400 l/min
FVY5160J0051 DN50 (2”) 65 650 l/min
FVY5160J0061 DN65 (21/2”) 95 950 l/min
FVY5160J0081 DN80 (3”) 125 1250 l/min
Flow rate measuring
Measuring
accuracy
(Factory preset)
Measuring
range
0 MPa to 1.0 MPa*4Pressure
measuring
Accuracy ±0.5 %FS (factory preset)*5
Measuring
range
0 °C to 80 °C
Valve sensor*3
Temperature
measuring
Accuracy ±1.0 °C (factory preset)*6
(within 0 °C to 80 °C measuring range, at -25 °C to 40 °C temperature difference between measuring
temperature and ambient temperature)
Measuring
range
0 °C to 80 °C
Pipe
Sensor*7
Temperature
measuring
Accuracy ±1 °C (factory preset)*8
Notes:
∗1 ΔPv is differential pressure between valve inlet pressure (Pvin) and outlet pressure (Pvout).
∗2 Flow rate measuring accuracy above may change depending on the conditions including valve positions, differential pressure, etc.
∗3 Valve sensor is the temperature and pressure sensors mounted onto the valve (Model FVY5160J), measuring valve surface temperature
and inlet and outlet flow pressure.
∗4 When you test the withstand pressure of the valve sensor manufactured on and after Nov. 1, 2011 (date code: 1144 or greater), up to
1.6 MPa pressure can be applied to the valve sensor.
∗5 The above pressure measuring accuracy is for the 7 °C to 65 °C flow temperature. If the flow temperature is out of the 7 °C to 65 °C range,
the valve sensor flow measuring accuracy may lower.
∗6 For accurate measuring of flow temperature, thermal insulation is required. Refer to the subsection Heat insulation for applying thermal
insulation.
∗7 Pipe sensor is the temperature sensor for pipe surface (ModelTY7820Z).
∗8 For accurate measuring of flow temperature, thermal insulation is required. Refer to AB-6923 Specifications/Instructions of
Temperature Sensor for Pipe Surface (Pt100 RTD) Model TY7820Z.
0 10 20 30 40 50 60 70 80 90 100
DN15
Cv1.0, ±10 %RD
Cv2.5, ±7 %RD
Cv6.0 ±7 %RD
DN25 to DN80
±5 %RD
DN15
±3％FS*2
DN25-DN80
±1％FS*2
300
250
200
150
100
50
0
ΔPv*1 (kPa)
Flow rate (%)

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Function
Function Description
Data monitoring Following items can be monitored/operated from the host system (BMS) and Infilex GC/Infilex GD.
Control setpoint, actual valve position, sub-DO, sub-DI, actual flow rate, set flow rate, temperature measured
by the Pipe sensor, temperature measured by the valve sensor, valve inlet pressure, valve outlet pressure
∗Note:
Data monitoring function is available in combination with Infilex GC/Infilex GD and our BMS.
Wire specifications
For details regarding specifications of SAnet communication line (24 V (∼), GND (⊥), SAnet), refer to the Installation Manual of
Intelligent Component Series for SAnet Communication (AB-6713).
Item Specification Length
Contact input JIS CVV, JIS VCT, JIS IV, KPEV®for low power
0.75 mm2, 0.9 mm2, 1.25 mm2, 2.0 mm2
30 m
Contact output JIS CVV, JIS VCT, JIS IV, KPEV®for low power
0.75 mm2, 0.9 mm2, 1.25 mm2, 2.0 mm2
30 m
Display Panel JIS VCTF (0.3 mm2×4)
φ4.5 mm to φ6.0 mm
50 m
Temperature sensor for pipe surface
(Pipe sensor)
3-core cable assembled with the sensor 30 m
Notes:
∗JIS: Japanese Industrial Standards
∗KPEV: Wire standard provided by Furukawa Electric Co., Ltd.
Options
For options, separate order is required.
Item Specification Note
Part No. 83104346-003 Applicable wire size: φ7 mm to φ9 mmSeal connector
Part No. 83104346-004 Applicable wire size: φ9 mm to φ11 mm
Seal connector is necessary for IEC IP54
protection.
Part No. 83104346-012 Applicable wire size: φ6 mm to φ8 mm
Part No. 83104346-013 Applicable wire size: φ7 mm to φ9 mm
Seal connector
for the cable
gland Part No. 83104346-014 Applicable wire size: φ9 mm to φ11 mm
Seal connector for the cable gland is necessary for
IEC IP54 protection.
Cable gland with three ports
Part No. DY7000A1000
Do not use outdoors. For the specifications of the cable gland with three
ports, refer to the Specifications (AS-923E).
For the installation of the cable gland with three
ports, refer to the Installation Manual of
Intelligent Component Series for SAnet
Communication (AB-6713).
Display Panel Model QY5000S1000 Data displaying device for Model FVY516
series
For the specifications of Display Panel, refer to the
Specifications/Instructions (AB-6922). For the
installation of the Display Panel, refer to the
Installation Manual of Intelligent Component
Series for SAnet Communication (AB-6713).
Model TY7820Z0P01 Total length: 1.5 m
Model TY7820Z0P05 Total length: 5 m
Model TY7820Z0P10 Total length: 10 m
Temperature sensor
for pipe surface
(Pipe sensor)
Model TY7820Z0P30 Total length: 30 m
For the specifications of Pipe sensor, refer to the
Specifications/Instructions (AB-6923). For the
installation of Pipe sensor, refer to the Installation
Manual of Intelligent Component Series for
SAnet Communication (AB-6713).
Outdoor cover Part No. DY3001A1017 Required when the product is installed outdoors.
Hot-rolled steel (JIS SS400), electro-galvanized
Part number Applicable valve size
83168456-001 DN15
83168456-002 DN25
83168456-003 DN40
83168456-004 DN50
83168456-005 DN65
Valve flange adapter kit
(for replacing Model V5063/V5064 with
Model FVY5160J)
83168456-006 DN80
CE Marking Conformity
This product complies with the following Electromagnetic Compatibility (EMC).
EMC : EN61000-6-2, EN55011 Class A

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Dimensions
Model number Valve size
(DN) H (mm) H1(mm) L (mm) L1(mm) t (mm) φC (mm) φD (mm) φh (mm) N Weight (kg)
FVY5160J001X 15 213 75 108 50 16 70 95 15 4 4.6
FVY5160J002X 25 228 90 127 60 18 90 125 19 4 6.6
FVY5160J004X 40 241 103 165 82.5 20 105 140 19 4 10.0
FVY5160J0051 50 245 107 178 89 20 120 155 19 4 11.5
FVY5160J0061 65 262 124 190 90 22 140 175 19 4 16.0
FVY5160J0081 80 263 125 203 100 22 150 185 19 8 18.5
Figure 2. Dimensions (mm)
70 70
L1
L
t
H1
H
138
φC φD
82 85
N ×φh
Valve senso
r
(in valve sensor cover)
Flow direction indication
Valve sensor cable

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Parts Identification
Valve details
Figure 3. Parts identification: Valve details
Actuator details (LEDs and terminals)
Figure 4. Parts identification: Actuator details
Rotary switch
Connector for the Pipe senso
r
Service pin switch
Port for the Pipe sensor cable
Operation status LED (1)
Flow rate status LEDs (4)
Connector for Display Panel
Terminal block
Ground terminal
Port for Display Panel cable
Top cover
Terminal cover
Knockout hole
Terminal cover
Top cover
Pointer
Joint
O-ring
Gland packing
Stem
Gland
Seat ring
Spring
Plug
A
ctuato
r
Yoke
Valve bod
y
Heat insulation
Bonnet

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Installation
Precautions for installation
CAUTION
•Installation and wiring must be performed by qualified personnel in accordance with all applicable safety
standards.
•Install the product in the proper position as specified in this manual.
Excessively tight connection to a pipe or improper installation position might damage the product.
•Use full gaskets for the flat face flanges.
Failure to do so might damage the valve or cause fluid leakage.
•When installing the product with flange gasket, do not allow the flange gasket to go inside the pipe.
Doing so might cause incorrect measurement and control of flow.
•Do not use rubber gaskets.
Doing so might cause incorrect measurement and control of flow.
•After installation, make sure no fluid leaks from the valve-pipe connections.
Incorrect installation might cause fluid leakage.

•Do not allow any foreign objects inside the pipes during installation. Flush the piping to remove the foreign objects
after installation.
Foreign objects inside the piping might damage the product.
•Install the valve to the pipe so that they are electrically connected at the same potential. If the valve and the pipe
are electrically isolated, noise will be generated, causing incorrect measurement and control of flow.
IMPORTANT:
Model FVY5160J requires straight pipe runs (valve diameter ×2 long) on the inlet and outlet sides for accurate
flow measuring.
•Model FVY5160J is the valve and actuator integrated into a single unit. Do not combine the valve with any other actuator, or
do not combine the actuator with any other valve.
•To remove foreign objects inside the pipes, install a strainer with 40 or more meshes on the inflow side of each valve. If the
strainers cannot be installed on the inflow side of each valve, install it on the pipe diverting sections (sections diverting from
main piping system to sub piping system).
•Install the valve so that the flow direction of process fluid agrees with the arrow indicated on the valve body.

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Installation location
CAUTION
•Do not use the product in an atmosphere containing oxidizing gas, explosive gas, etc.
Doing so might damage the actuator, valve, or their components.
•Do not install the product nearby a steam coil or a hot-water coil.
High temperature radiation might cause malfunction of its actuator.
IMPORTANT:
•The top and the terminal covers might be corroded by chemicals and organic solvent or their vapor. Do not
expose the Model FVY5160J to such substances/vapor.
•Although Model FVY5160J can be used in high humidity environments (max. 95 %RH), do not immerse the
actuator in water.
•Although Model FVY5160J can be used outdoors, be sure not to expose Model FVY5160J to direct sunlight.
Provide the outdoor cover (optional) to install outdoors.
•Install Model FVY5160J in a position allowing easy access for maintenance and inspection. 300 mm clearance on top of and
around the actuator, 600 mm clearance on the front are required, as shown in Fig. 5. When installing Model FVY5160J in a
ceiling space, provide an access hole within the 500 mm radius of Model FVY5160J. And, place a drain pan under the valve.
•Do not mount Model FVY5160J on a pipe where water hammer occurs, or where solid objects including slug may
accumulate.
Figure 5. Clearance for maintenance
300 mm
(rear)
300 mm (top)
300 mm
(left)
300 mm
(right)
600 mm
(front)
600 mm
(front )
Valve senso
r

AB-6880
14
Mounting position
Model FVY5160J can be mounted in any position ranging from upright to sideways (90°tilted). Note that Model FVY5160J must
be installed with the valve sensor vertically positioned above the valve body when being tilted. It is also installable on the vertical
upflow pipe. (See Fig. 6.) However, Model FVY5160J must be installed always in upright position outdoors.
Do not mount Model FVY5160J, with its actuator vertically below the valve, on a vertical downflow pipe, or with the valve sensor
facing downward.
Correct mounting positions
Incorrect mounting positions
Figure 6. Examples of correct and incorrect mounting positions
Piping
IMPORTANT:
Do not put force on the valve sensor or its cable to prevent failure.
•Check that the model number of the product is what you ordered. The model number is shown on the label attached to the
yoke.
•Install a bypass pipe and gate valves on the inflow, outflow, and bypass sides. Also, install a strainer with 40 or more
meshes on the inflow side.
•Before activating Model FVY5160J, fully open (in 100 % position) the valve and flush the pipes (with Model FVY5160J
installed) at the maximum flow rate to remove all the foreign objects. (Factory preset position: 100 %)
Heat insulation
Apply heat insulation to the valve, as and shown in Fig. 3. Do not apply it to the yoke or the actuator. If the heat
insulation is inappropriate, temperature measuring accuracy may lower. If the yoke and/or the actuator are covered with
insulation material, the pointer cannot be checked or may be distorted.
When cutting the insulation material that covers the valve, be sure not to damage the valve sensor cable.
Upright Upflow 90°tilted
(Valve sensor faces upward.)
Flow
direction
Flow direction
Flow direction
Valve senso
r
Upside down
(Actuator vertically below the valve.)
Downflow 90°tilted
(Valve sensor faces downward.)
Flow
direction
Flow direction
Flow direction

AB-6880
15
Factory preset position
The actuator shaft is positioned at 100 % (in fully open position) for shipment. The shaft is thus completely turned clockwise, and
the pointer points at ‘100’. (See Fig. 7.)
Figure 7. Pointer position for shipment
Manually opening/closing valve
IMPORTANT:
•Manually opening/closing valve with the power (24 V AC) applied may damage the actuator.
•To manually open/close valve, do not turn the joint beyond the fully open (100)/closed (0) mark.
•To manually open/close the valve, slowly turn the joint. If shock is sent to the actuator, the actuator may get
damaged.
•Do not touch the pin with a wrench (tool) when manually opening/closing valve.
Disconnect the power from actuator before manual operation. As shown in Fig. 8, from the front of the actuator, hold the joint
using a tool such as a wrench, and turn the joint slowly toward the set position.
Figure 8. Manual operation
Pointer
Joint
Pin
Hold the joint using a wrench
and turn slowly.

AB-6880
16
Wiring
WARNING
•Before wiring, be sure to turn off the power to the product.
Failure to do so might cause electric shock.

•Detach the terminal cover only when wiring the product. Before detaching the terminal cover, be sure to turn off the
power to the product and all the connected devices. After wiring, be sure to reattach the terminal cover.
Failure to do so might cause electric shock.
CAUTION
•Installation and wiring must be performed by qualified personnel in accordance with all applicable safety
standards.
IMPORTANT:
•Model FVY5160J is designed for 24 V AC power supply voltage.
Do not apply any other power voltage (e.g., 100 V AC, 200 V AC) to Model FVY5160J.
•To prevent damage, cover the terminals except when connecting/disconnecting wires.
•Do not leave any refuse including metal chips inside the actuator after cutting a knockout hole and after
connecting the wires.
Wiring precautions
1) To lead the wires into the terminals, cut out a knockout hole for a wiring port. Two knockout holes are provided on the
bilateral sides of the actuator terminals. Select a knockout hole according to the conduit mounting direction, and cut it out by
lightly knocking the hole using a screwdriver.
Figure 9. Knockout hole for wiring port
2) Unscrew the 3 setscrews (M4 ×10) of the terminal cover and remove the terminal cover, as shown in Fig. 10.
Figure 10. Terminal cover removal
Knockout hole
for wiring port
2. Remove
terminal cover.
1. Unscrew the
setscrews.

AB-6880
17
3) Correctly connect the wires to the M3.5 screw terminals, as an example shown in Fig. 12.
To connect a device requiring over 100 V AC to the sub-DO, be sure to ground the actuator with 100 Ωor lower ground
resistance. Refer to Fig. 11 for the location of each terminal.
Figure 11. Terminals and connectors arrangement
Figure 12. Basic connection example
4) Separate sub-DO line from SAnet and sub-DI lines. Do not lead the sub-DO line through the wiring port (knockout hole) for
SAnet and sub-DI lines since the sub-DO line may generate noise.
Figure 13. Separation of DO line from other lines
If sub-I/O is used, SAnet line cannot be daisy-chained since the number of the wiring ports is limited. In such a case, use the
cable gland with three ports to daisy-chain the SAnet line, or branch the SAnet line ahead of connecting to the terminals.
Note:
For wiring of SAnet line, refer to the Installation Manual of Intelligent Component Series for SAnet Communication (AB-6713).
To keep IP54 protection (dust-proof and splash-proof),
Use a water-proof connector for Model FVY5160J in a high-humidity environment or outdoor location.
•Be sure to completely close the terminal cover and the top cover.
•Waterproof the wiring port.
- For cable connection, use a water-proof connector. Following is the recommended parts Azbil Corporation supplies.
Seal connector: Part Nos. 83104346-003 (for φ7 to φ9mm wire), 83104346-004 (for φ9 to φ11mm wire)
∗Refer to Installation Manual of Intelligent Component Series for SAnet Communication (AB-6713) for detailed seal connector
connection.
- For conduit connection, use a water-proof plica tube or the like.
Terminals 1 to 7
Connector for Pipe sensor
Connector for Display Panel
Ground terminal
Port fo
r
Pipe senso
r
(with seal
connector)
Port for
Display Panel
(with seal
connector)
3-core
2-core
Actuator of Model VY5160J
SAnet
Filter alarm
,
etc.
5-core
∼
⊥
SAnet
DI
DO
Joint box
A
ctuator of Model FVY5160J
1234567
∼
⊥
SAnet
24 V AC
DI
SAnet
Humidifier
∼
DO
Cable Thermostat, differential
pressure switch, etc.

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Wires connection procedure: Pipe sensor / Display Panel
1) Pass the 3-core cable of the Pipe sensor through the actuator port for the Pipe sensor.
Pass the 4-core cable of Display Panel through the actuator port for Display Panel.
2) Strip the lead wire sheath. (8 mm from the end)
Pin number Lead wire color
3) Connect the cable (3 lead wires) to 3-pin
connector pre-connected to the actuator.
1
2
3
Red
White
White
Connect the cable (4 lead wires) to 4-pin
connector pre-connected to the actuator.
1
2
3
4
Red*
Black*
White*
Green*
4) Connect the 3-pin connector to the connector fo
r
the Pipe sensor provided on the actuator, as
shown in Fig. 14.
Connect the 4-pin connector to the connector fo
r
Display Panel provided on the actuator, as shown
in Fig. 14.
∗Lead wire colors of 4-pin connector described are for the
recommended cable (JIS VCTF), and the corresponding
wire colors of the Display Panel are also described in the
Specifications/Instructions of Display Panel (AB-6922).
If you use a different cable, be sure to match the terminal
numbers to connect the wires between the 4-pin
connector and the Display Panel.
5) Lightly pull the cables from the outside of the
ports. If too long cable is left inside the actuator,
terminal cover cannot be completely closed.
6) Fasten the seal connectors. Screw the connecto
r
nuts well to seal the ports. Cable may be twisted
as a connector nut is screwed. In such a case,
loosen the connector nut and untwist the cable,
then re-screw the connector nut.
Figure 14. Connection of 3-pin connector and 4-pin connector
Wires connection procedure: Power supply and SAnet communication
For power supply and SAnet wiring, refer to Installation Manual of Intelligent Component Series for SAnet Communication
(AB-6713).
1 2 3 4
1 2 3
3-pin connector of
Pipe sensor
4-pin connector of
Display Panel
Port fo
r
Pipe sensor cable
(with seal connector)
Port for Display Panel cable
(with seal connector)

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19
Address Setting (Addressing)
To SAnet interface module, Model FVY5160J and other Intelligent Component Series devices are connected via SAnet. Set
address for the terminal devices so that the SAnet interface module can recognize all the terminal devices connected. Follow the
procedure below to set the address. For details regarding address setting (addressing), ask our salesperson/serviceperson.
1) Unscrew the 3 setscrews and remove the terminal cover. See Fig. 10 for removing the terminal cover.
2) Set address. (See Table 1.) Address can be set with rotary switch, with service pin switch, or based on SAnet ID. Rotary
switch and service pin switch are provided on this product. To set the address with service pin switch or based on SAnet ID,
Azbil Corporation’s engineering tool (Data Setter or PC-MMI) is required. Set the address in either way according to your
availability.
Setting with rotary switch:
Turn the rotary switch using a precision Phillips screwdriver and set.
Setting with service pin switch:
1. Set the rotary switch to ‘0’.
2. Start addressing operation* of Data Setter or PC-MMI. Then,
press the service pin switch. (Do not keep the switch pressed fo
r
longer than 5 seconds.)
3. Address will be set within 5 seconds after pressing the service
pin switch.
∗For the addressing operation of Data Setter or PC-MMI, ask ou
r
salesperson/serviceperson.
Setting based on SAnet ID:
1. Set the rotary switch to ‘0’.
2. With Data Setter or PC-MMI, enter the SAnet ID (on the product
code label) and address number to set. The product code label is
attached on the rear side surface of the actuator, as shown in
Fig. 16.
∗For the addressing operation of Data Setter or PC-MMI, ask ou
r
salesperson/serviceperson.
3) Attach the terminal cover after setting the address.
IMPORTANT:
•While the terminal cover is removed, do not touch the terminal block or allow anything to touch the terminal
block.
•If the service pin switch is kept pressed for longer than 5 seconds, the mode will be switched and operation
error (data point trouble) will be occurred. In such a case, press the service pin switch again and keep it
pressed for longer than 10 seconds to go back to the normal mode.
SAnet ID
Figure 16. SAnet ID on the product code label
Service pin switch
Figure 15. Setting switches
(without terminal cover)
Rotary switch

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20
Table 1. Basic address setting of this product and other Intelligent Component Series devices
Add. Device Sub-DO/AI Sub-DI
1 Outdoor air damper
2 Exhaust air damper
3 Return air damper
4 Switch damper of total heat exchanger for outdoor air
5 Switch damper of total heat exchanger for exhaust air
6 Chilled/hot water valve / Chilled water valve Filter alarm
8 Hot water valve (Chilled water valve*) Humidifying ON/OFF
A (10) Humidifying valve
Notes:
∗For ‘chilled/hot water valve + chilled water valve’ application, set address 6 for chilled/hot water valve and 8 for chilled water valve.
∗Items in bold characters are the basic address to set for Model FVY5160J. Address 7 and 9 are the second addresses for Model FVY5160J
which requires two consecutive (first and second) addresses.
∗The above list is a basic setting example. Set address and use sub-I/O in response to system configuration, installation location, and wiring
best suitable for your application.
∗Addresses B (11) to F (15) are reserved.
System Indication Label
A part of the product code label can be a system indication label. Clip the part, and write down the name of the system, host
controller number of the system, SAnet line number, and address. Then attach the part, as the system indication label, to a
location where you can easily check.
Figure 17. System indication label
IMPORTANT:
•Attach the system indication label to a clean location with no dust, oil, or moisture.
•Attach the system indication label by pressing the whole surface of the label to stick on the product surface.
Operation Check in Manual Operation Mode
In the manual operation mode, even when this product has not been connected via SAnet yet, the operations shown in Table 2
can be performed and checked. Follow the procedure below for the operation check. For the locations of the service pin switch
and the rotary switch, see Fig. 15.
1) Press and hold the service pin switch for 10 seconds to enter the manual mode.
2) Turn the rotary switch to the desired position (See Table 2.), using a precision slotted screwdriver.
Table 2. Operations in the manual operation mode
Rotary switch scale Operation
0 Restart (to go back to the normal operation mode).
1 Cancel forced open/close.
2 Fully close (in 0 % position).
3 Open in 25 % position.
4 Open in 50 % position.
5 Open in 75 % position.
6 Fully open (in 100 % position).
∗Note:
Do not set the rotary switch to scales 7, 8, 9, A, B, C,
D, E, F. These scales are not available in the manual
operation mode.
Operation will start in 3 seconds after setting the rotary switch.
3) After the operation check, press and hold the service pin switch for 10 seconds to go back to the normal operation mode.
4) If the address is set with the rotary switch, be sure to reset the rotary switch at the address after entering the normal
operation mode.
System indication label
Clip and write down:
•SYSTEM NAME:
System name or device number
•CON No.:
Host controller number
(Infilex GC/Infilex GD number)
•SAnet No.:
SAnet line number
•ADDRESS:
Address