Azbil ACTIVAL VY516XJ Series User manual

AB-6673
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Specifications/Instructions
Intelligent Component Series
ACTIVAL
Motorized Two-Way Valve with Flanged-End Connection
(JIS 10K / FC200, SCS13A)
General
ACTIVALModel VY516XJ is a series of motorized two-way
valves with flanged-end connection. Rotary valve and
actuator are integrated in a single unit.
Valve size ranges from DN15 (1/2”) to DN80 (3”), and valve
body rating corresponds to JIS 10K.
Actuator has a reversible synchronous motor, which
operates at a low voltage of 24 V AC.
Model VY516XJ communicates with a controller via SAnet
(Azbil Corporation’s communication protocol).
Note
JIS: Japanese Industrial Standards
Features
Compact and lightweight:
Rotary valve actualizes small body and light weight.
Valve and actuator integrated in a single unit.
SAnet communication:
Intelligent Component Series ACTIVAL communicates
with a controller via SAnet, and thus position control
signal/position feedback signal is input/output from/to the
controller.
Valve for chilled/hot water control and for steam control
applicable to large Cv value, high rangeability, and low
leakage.
Durable actuator with low power consumption.
Equal percentage flow characteristic.
Sub-DI and sub-DO for wire saving:
Sub-DIO (digital input and output) provided takes signals,
including humidifying output and differential pressure
switch of neighboring devices, leading to wire saving.
CE Marking certified product:
Model VY516XJ conforms to all the applicable standards
of CE Marking.

AB-6673
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Safety Instructions
Please read instructions carefully and use the product as specified in this manual. Be sure to keep this manual near by for ready
reference.
Usage Restrictions
This product is targeted for general air conditioning. Do not use this product in a situation where human life may be affected. If
this product is used in a clean room or a place where reliability or control accuracy is particularly required, please contact Azbil
Corporation’s sales representative. Azbil Corporation will not bear any responsibility for the results produced by the operators.
WARNING
DANGER: To prevent the risk of severe or fatal electrical shock, always disconnect power source and product
power supply before performing any wiring.
Be sure to reattach the terminal cover after wiring and engineering work. Without the terminal cover, electrical
shock may occur.
This product weighs 18 kg or over (depending on the models). To prevent hazardous accident and severe injury,
move or carry the product with enough manpower or using a vehicle.
Do not disassemble the product. Disassembly may result in electrical shock or equipment damage.
CAUTION
This product must be operated under the operating conditions (power, temperature, humidity, vibration, installation
position, atmospheric condition, etc) specified in this manual to prevent equipment damage.
This product must be operated within its rated operating ranges specified in this manual. Failure to comply will
cause equipment damage.
Installation and wiring must be performed by qualified personnel in accordance with all applicable safety standards.
Avoid application that keeps the operating cycle of the product excessively frequent. Excessively frequent
operation may cause fire or equipment failure.
All wiring must comply with local codes of indoor wiring and electric installation rules.
Install externally the protective device such as fuse or circuit breaker for your safety.
Install the product in the position as specified in this manual. Excessively tight connection of the valve to a pipe and
improper installation position may damage the valve.
User full gaskets for the flat-face flange type valve.
After installation, make sure no fluid leaks from the connecting parts of valve and pipes. Incorrect piping may cause
fluid leakage.
Do not allow any foreign substance inside the piping. Flush the piping so that no foreign substance remains.
Attach a strainer in a pipe on the inflow side of the product to prevent equipment damage.
Avoid using the product in an atmosphere containing oxidizing gas, explosive gas, etc. since it may damage the
actuator, valve, or their components.
Do not leave the controlled fluid frozen to prevent equipment damage or fluid leakage.
Do not put heavy load on the actuator.
Do not install the product nearby a steam coil or a hot-water (in high temperature) coil. High heat radiation may
result in an actuator malfunction.
Avoid touching the installed product (valve body, yoke, joint). When being used to control hot water or steam, it
may reach high temperature and may cause burn injury.
Use crimp terminal lugs with insulation for electric wires to be connected to the screw terminals.
Make sure all the wires are tightly connected to the screw terminals. Loose connection may cause fire or heat
generation.
Do not touch the moving parts of the product to prevent personal injury.
Do not stack unpacked products. Piled products without package will be polluted or damaged.
Dispose of this product as an industrial waste in accordance with your local regulations. Do not reuse all or part of
this product.

AB-6673
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System Configurations
Notes:
MIS may be used instead of SMS and DSS for your system. Note that MIS cannot be mixed with SMS or DSS in the same system.
Up to two SAnet I/F (interface) module can be connected to one Infilex GC/Infilex GD.
For detailed specifications of SAnet, refer to Installation Manual of Intelligent Component Series for SAnet Communication (AB-6713).
1 ACTIVAL or 1 damper actuator requires 1 SAnet address. 1 ACTIVAL PLUS requires 2 SAnet addresses.
Figure 1. System configuration example: SAnet connection in savic-netFX system
DSS: Data Storage Server
MIS: Management Integration Server
PMX-III: PARAMATRIX-III
SCS: System Core Server
SMS: System Management Server
Client PC
SCS
SMS
InfilexAC
Model WY5117C
InfilexGC
Model WY5111
InfilexGD
Model WY5110
PMX-III
Model WY2001
Infilex

FC
Model WY5205
Infilex

VC
Model WY5206
Neopanel
Model QY7205
(Digital user terminal)
Neoplate Model QY7290
(Analog user terminal)
NC-bus (Max. 25 units and 500 m, but extendable up to 1000 m with the repeater module.)
SC-bus (Max. 50 units and 1000 m)
BACnet/IP
DSS
MIS
SAnet
I/F
Intelligent Component
Series
ACTIVAL
InfilexZM
Model WY5122
SAnet (Max. 15 addresses)
Intelligent Component
Series
Damper actuator
Display Panel
Intelligent Component
Series
ACTIVALPLUS
Temperature sensor
for pipe surface

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Model Numbers
Model VY516XJ00XX is the model for the valve and actuator integrated into a single unit.
The model number label is attached to the yoke.
Base
model
number
Actuator
control
signal
Valve
rating/
material
Actuator
type Valve size/Cv Description
VY51 Motorized two-way valve with flanged-end connection
6 SAnet
0 JIS 10K / JIS FC200
1 JIS 10K / JIS SCS13A
5 JIS 10K / JIS FC 200 [for steam]
6 JIS 10K / JIS SCS13A [for steam]
J
IEC IP54 protected and standard torque type actuator
with terminal block
(Mountable valve sizes: DN15 to DN80)
00 Fixed
11 DN15 (1/2”) / 1.0 in Cv value
12 DN15 (1/2”) / 2.5 in Cv value
13 DN15 (1/2”) / 6.0 in Cv value
14 DN15 (1/2”) / 1.6 in Cv value
15 DN15 (1/2”) / 4.0 in Cv value
21 DN25 (1”) / 10 in Cv value
22 DN25 (1”) / 16 in Cv value
41 DN40 (11/2”) / 25 in Cv value
42 DN40 (11/2”) / 40 in Cv value
51 DN50 (2”) / 65 in Cv value
61 DN65 (21/2”) / 95 in Cv value
81 DN80 (3”) / 125 in Cv value
-B Fixed

AB-6673
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Specifications
For weight, refer to the table shown in the section Dimensions.
Valve specifications
Item Specification
Model Two-way valve with flanged-end connection, proportional control
Body pressure rating JIS 10K (Max. pressure: 1.0 MPa)
Size, Cv, Close-off rating
Note:
Close-off ratings of the actuator in
combination are shown on the right.
Practical close-off rating required for the
valve controlling 175 C steam is 0.8 MPa.
Model number Nominal size Cv Close-off ratings
VY516XJ0011 DN15 (1/2”) 1.0 1.0 MPa
VY516XJ0012 DN15 (1/2”) 2.5 1.0 MPa
VY516XJ0013 DN15 (1/2”) 6.0 1.0 MPa
VY516XJ0014 DN15 (1/2”) 1.6 1.0 MPa
VY516XJ0015 DN15 (1/2”) 4.0 1.0 MPa
VY516XJ0021 DN25 (1”) 10 1.0 MPa
VY516XJ0022 DN25 (1”) 16 1.0 MPa
VY516XJ0041 DN40 (11/2”) 25 1.0 MPa
VY516XJ0042 DN40 (11/2”) 40 1.0 MPa
VY516XJ0051 DN50 (2”) 65 1.0 MPa
VY516XJ0061 DN65 (21/2”) 95 1.0 MPa
VY516XJ0081 DN80 (3”) 125 0.7 MPa
Materials Body Gray cast iron (equivalent to JIS FC200) for Models VY5160, VY5165
Cast stainless steel (equivalent to JIS SCS13A) for Models VY5161,
VY5166
Plug, stem Stainless steel (equivalent to JIS SCS)
Seat ring Heat-resistant PTFE
Gland packing Inorganic fiber
Gasket Non-asbestos joint sheet
End connection JIS 10K flanged-end, flat face flange (FF) for Models VY5160, VY5165
raised face flange (RF) for Models VY5161, VY5166
Applicable fluid Chilled/hot water, high temperature water, steam,
brine (ethylene glycol solutions, 50 % max.)
Allowable fluid temperature 0 C to 175 C* (Non-freezing)
Flow characteristic Equal percentage
Rangeability 100 : 1
Seat leakage 0.01 % of rated Cv value (0.0006 Cv or less for DN15 model)
Paint Gray (equivalent to Munsell 5B 4/1): Models VY5160, VY5165 (Gray cast iron valve body)
Unpainted: Models VY5161, VY5166 (Cast stainless steel valve body)
Actuator to be combined Integrated with the valve
Note: To use the stainless steel valve for fluid of temperature below 0 C, consult with our sales personnel.

AB-6673
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Actuator specifications
Item Specification
Power supply 24 V AC 15 %, 50 Hz/60 Hz
Power consumption 10 VA
Timing 63 5 sec (50 Hz) / 53

5 sec (60 Hz)
Control signal SAnet
Sub-DI
(contact input)
Input type Potential free (dry) contact input
Voltage, current 20 V DC, 5 mA
(Unlike Models VY516XK, VY516XH, this product does not have forced shutoff DI.)
Sub-DO
(contact output)
Output type Potential free (dry) contact output
Contact rating 200 V AC/24 V DC, Max. 0.5 A (2 A at startup)
Min. applicable load 24 V DC, 5 mA
LED indication Description
Initializing Continuous ON LED indication corresponding to the operating status (after initializing is
complete.)
Normal Repetition of
1-second ON 1-second OFF.
Major alarm Continuous ON.
Minor alarm Repetition of
1-second ON 0.25-second OFF 
0.25-second ON 0.25-second OFF.
Communication error
(and minor alarm)
Repetition of
0.25-second ON 0.25-second OFF
Manual operation Repetition of
0.25-second ON 0.25-second OFF 
0.25-second ON 1.25-second OFF.
Error during
manual operation
Repetition of
0.25-second ON 0.25-second OFF 
0.25-second ON 0.25-second OFF 
0.25-second ON 0.75-second OFF.
Communication Transmission system Voltage transmission (SAnet)
(via SAnet) Transmission speed 1200 bps
Transmission
distance
Transmission distance varies depending on the number of devices and the type of devices to be
connected to. For details on the transmission distance, refer to Installation Manual of Intelligent
Component Series for SAnet Communication (AB-6713).
Materials Case Die cast aluminum
Top cover, terminal cover Polycarbonate resin (Color: gray)
Yoke Steel plate
Surface finishing Case None
Yoke Electro-galvanized (Bright chromate finish)
Valve position indication Pointer located at the bottom of the actuator shows the position by pointing at the value of the
scale (0: close to 100: open) on front, rear, and bottom sides.
Manual operation Available. Refer to the section Manually opening/closing the ACTIVAL.
Terminals connection M3.5 screw terminals
Enclosure rating IEC IP54 (dust-proof and splash-proof)
Insulation resistance Between terminal and case: 5 M

or higher at 500 V DC
Dielectric strength Between terminal and case: 500 V AC/min with 5 mA or less leakage current
1s
1s
ON
OFF
1s
0.25s
0.25s
0.25s
ON
OFF
0.25s
0.25s
0.25s
0.25s 0.25s
0.25s
ON
OFF
0.25s
0.25s
0.25s 0.25s
1.25s
ON
OFF
0.25s
0.25s
0.25s
0.25s0.25s
0.75s
ON
OFF

AB-6673
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Valve and actuator (as a single unit) specifications
Item Specification
Environmental conditions Rated operating condition Limit operating condition Transport/storage
conditions (packaged*2)
Ambient temperature*1-20 C to 50 C
(Fluid temperature 0 C to 150 C)
-20 C to 60 C -20 C to 70 C
-20 C to 40 C
(Fluid temperature 150 C to 175 C)
Ambient humidity 5 %RH to 95 %RH
Vibration 4.9 m/s2(10 Hz to 150 Hz) 9.8 m/s2
(10 Hz to 150 Hz)
19.6 m/s2
(10 Hz to 150 Hz)
Notes:

1 Do not allow the fluid to freeze.
2 Actuator shall be packed during transport and storage.
Installation locations Indoor / outdoor (Keep away from direct sunlight.)
Installation orientation Installable in any position ranging from upright to sideways (90tilted.)
* Always install in upright position outdoors.
Position for shipment 100 % (fully open) preset at factory.
Function
Function Specification
Data monitoring Following items can be monitored/operated from the host system (savic-net FX) and Infilex GC/ Infilex GD.
Valve position setting, valve position measuring, sub-DO output, sub-DI monitoring
Note:
Above function is available in combination with Infilex GC/Infilex GD and savic-net FX.
Wire specifications
For details regarding specifications of SAnet communication line (24 V (), GND (), SAnet), refer to the Installation Manual of
SAnet for Intelligent Component Series (AB-6713).
Item Specification Length
Contact input (sub-DI) JIS CVV, JIS VCT, JIS IV, KPEV for low power
0.75 mm2, 0.9 mm2, 1.25 mm2, 2.0 mm2
30 m
Contact output (sub-DO) JIS CVV, JIS VCT, JIS IV, KPEV for low power
0.75 mm2, 0.9 mm2, 1.25 mm2, 2.0 mm2
30 m
Note
KPEV: Wire standard provided by Furukawa Electric Co., Ltd.
Options
For options, separate order is required. (1/2)
Item Specification Note
Seal connector Part No. 83104346-003 Applicable wire size:

7 mm to

9 mm Seal connector is necessary for IEC IP54
protection.
Part No. 83104346-004 Applicable wire size:

9 mm to

11 mm
Part No. 83104346-005 Applicable wire size:

11 mm to

13 mm
Seal connector
for SAnet cable
gland
Part No. 83104346-012 Applicable wire size:

6 mm to

8 mm Seal connector for SAnet cable gland with three
ports is necessary for IEC IP54 protection.
Part No. 83104346-013 Applicable wire size:

7 mm to

9 mm
Part No. 83104346-014 Applicable wire size:

9 mm to

11 mm
SAnet cable gland with three ports
Part No. DY7000A1000
For the specifications of SAnet cable gland with three ports, refer to the Specifications (AS-923E).
For the installation of SAnet cable gland with three ports, refer to the Installation Manual of
Intelligent Component Series for SAnet Communication (AB-6713).
Outdoor cover Part No. DY3001A1017 Required when the product is installed outdoors.
A
mbient temperature (C)
50
40
-20
100 1751500
Fluid temperature (C)

AB-6673
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(2/2)
Item Specification
Valve flange adapter kit
(for replacing Model V5063/V5064 with
Model VY51XX)
Hot-rolled steel (JIS SS4400), electro-galvanized/not electro-galvanized
Electro-galvanized Not electro-galvanized Applicable valve size
Part No. 83168456-001 Part No. 83168456-101 DN15
Part No. 83168456-002 Part No. 83168456-102 DN25
Part No. 83168456-003 Part No. 83168456-103 DN40
Part No. 83168456-004 Part No. 83168456-104 DN50
Part No. 83168456-005 Part No. 83168456-105 DN65
Part No. 83168456-006 Part No. 83168456-106 DN80
CE Marking Conformity
This product complies with the following Electromagnetic Compatibility (EMC).
EMC : EN61000-6-2, EN55011 Class A
Dimensions
Models VY5160J, VY5165J
Model number Valve size
(DN) H (mm) H1(mm) L (mm) L1(mm) t (mm) C (mm) D (mm) h (mm) N Weight
(kg)
VY5160J001X
VY5165J001X 15 213 75 108 50 16 70 95 15 4 4.6
VY5160J002X
VY5165J002X 25 228 90 127 60 18 90 125 19 4 6.6
VY5160J004X
VY5165J004X 40 241 103 165 82.5 20 105 140 19 4 10.0
VY5160J0051
VY5165J0051 50 245 107 178 89 20 120 155 19 4 11.5
VY5160J0061
VY5165J0061 65 262 124 190 90 22 140 175 19 4 16.0
VY5160J0081
VY5165J0081 80 263 125 203 100 22 150 185 19 8 18.5
Figure 2. Dimensions and maintenance clearance (mm): Models VY5160J, VY5165J
Note:
Leave enough clearance for maintenance and wire connection afte
r
installation. 600 mm or more clearance is recommended.
Install the product in a location where address setting inside the cover can
visually be checked.
Min. 300 70 70 Min. 300
H
H1138
L1
L
t
C D
Flow direction
Min. 600 82 85
Min. 300
Min. 300
N h

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Models VY5161J, VY5166J
Model number Valve size
(DN) H (mm) H1(mm) L (mm) L1(mm) t (mm) C (mm) D (mm) g (mm) h (mm) N Weight (kg)
VY5161J001X
VY5166J001X 15 213 75 108 50 12 70 95 51 15 4 4.6
VY5161J002X
VY5166J002X 25 228 90 127 60 14 90 125 67 19 4 6.6
VY5161J004X
VY5166J004X 40 241 103 165 82.5 16 105 140 81 19 4 10.0
VY5161J0051
VY5166J0051 50 245 107 178 89 16 120 155 96 19 4 11.5
VY5161J0061
VY5166J0061 65 262 124 190 90 18 140 175 116 19 4 16.0
VY5161J0081
VY5166J0081 80 263 125 203 100 18 150 185 126 19 8 18.5
Figure 3. Dimensions and maintenance clearance (mm): Models VY5161J, VY5166J
Parts Identification
Figure 4. Parts identification
Top cover
Terminal cover
Top cover
Knockout hole
Terminal cove
r
Yoke
A
ctuato
r
Valve body
Pointer
Joint
O-ring
Packing
Stem
Seat ring
Spring
Plug : Heat insulation
Gland
Note:
Leave enough clearance for maintenance and wire connection afte
r
installation. 600 mm or more clearance is recommended.
Install the product in a location where address setting inside the cove
r
can visually be checked.
Min. 300 70 70 Min. 300
H
H1138
L1
L
t
g C D
Flow direction
Min. 600 82 85
Min. 300
Min. 300
N h

AB-6673
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Installation
Precautions for installation
CAUTION
Installation and wiring must be performed by qualified personnel in accordance with all applicable safety
standards.
Install the product in the position as specified in this manual. Excessively tight connection of piping and improper
installation position may damage the valve.
After piping installation, make sure no fluid leaks from the connecting parts. Incorrect piping may cause fluid
leakage.
Do not allow any foreign substance inside the piping. Flush the piping so that no foreign substance remains.
Attach a strainer in a pipe on the inflow side of the product to prevent equipment damage.
ACTIVAL Model VY516XJ is the valve and actuator integrated into a single unit. Do not combine the valve with any other
actuator, or do not combine the actuator with any other valve.
To remove foreign substances inside the pipes, install a strainer with 40 or more meshes (with 80 or more meshes
recommended for steam control) on the inflow side of each valve. In case that the strainers cannot be installed on the inflow
side of each valve, install it on the pipe diverting sections (sections diverting from main piping system to sub piping system).
Install the valve so that the flow direction of process fluid agrees with the arrow indicated on the valve body.
Installation location
CAUTION
Avoid using the product in an atmosphere containing oxidizing gas, explosive gas, etc. since it may damage the
actuator, valve, or their components.
Do not install the product nearby a steam coil or a hot-water (in high temperature) coil. High heat radiation may
result in an actuator malfunction.
IMPORTANT:
The top and the terminal covers might be corroded by chemicals and organic solvent or their vapor. Do not
expose the ACTIVAL to such substances/vapor.
When the ACTIVAL is used for steam humidifying, install a valve interlocking with air-conditioning unit on the
inflow side in case the ACTIVAL gets damaged.
Although the ACTIVAL can be used in high humidity environments (max. 95 %RH), do not immerse the
actuator in water.
Although the ACTIVAL can be used outdoors, be sure not to expose the ACTIVAL to direct sunlight.
Install the ACTIVAL in a position allowing easy access for maintenance and inspection. Figs. 2 and 3 show the minimum
clearance for maintenance and inspection. When installing the ACTIVAL in a ceiling space, provide an access hole within
the 50 cm radius of the ACTIVAL. And, place a drain pan under the valve.
Do not mount the ACTIVAL on a pipe where water hammer occurs, or where solid objects including slug may accumulate.
Mounting position
The ACTIVAL can be mounted in any position ranging from upright to sideways (90tilted). The ACTIVAL should be installed
with its actuator vertically positioned above the valve body. (See Fig. 5.) However, the ACTIVAL must be installed always in
upright position outdoors.
Figure 5. Mounting position
Correct mounting Incorrect mounting