Azel DST-777S User manual

AZEL
TECHNOLOGIES
SETPOINT TEMPERATURE CONTROLS
DST-777S, DST-777D
INSTALLATION AND OPERATING INSTRUCTIONS
§Fast sampling rate (1 sec.) Of the sensor temperature for
instant control action
§Wide adjustable setpoint with temperature range from -40 to
240°F and differential from 1 to 100°F. This enables the user to
optimize the system performance for any applications. A
tighter differential can be achieved (eg. 1°F or 1°C) than
conventional electromechanical controls
§Sensor failure and out of range indication
§Backlit option: Auto (30 sec.)/OFF/ON
§Lockout mode to prevent tempering by unauthorized
personnel
§Remote temperature sensor which can be extended to 500 ft.
§Power surge protection
§LED indicates output relay status
§Selectable Heat or Cool modes
§Easy-Connect Screwless Terminals for sensor connection
§Easy installation and setup
§Advanced PWM (Pulse Width Modulation) Control to achieve
high control accuracy on single stage models
§Simple and user-friendly programming of setpoint
temperature, differential and cooling/heating modes
§Selectable Fahrenheit or Celsius scales
§Maximum and minimum memory for sensor temperature
§One or two SPDT relay outputs. Model: DST-7772(two stage)
can handle one or two sensor inputs with two setpoints. When
using two sensor inputs, each setpoint can be corresponding
to one relay output. (Two units in one control)
§Adjustable Anti-Short Cycle Delay to ensure the output relay
remains off for up to 20 minutes. This would avoid
unnecessary hard start and equipment wear
§Easy-to-Read Dual Digital Display with backlit which provides
constant readout of sensor temperature and setpoint
simultaneously, functional status and control settings. It also
allows precise setpoint and differential settings
§EEPROM memory retains control settings in the event of a
power failure
§Choice of one or two stage models
FEATURES
§Reliable Digital Electronic Accuracy
§QuickSet feature allows instant setpoint adjustment without
entering programming mode
The DST-777 is equipped with a Dual Digital display with backlit
that provides a constant readout of the sensor temperature and
setpoint simultaneously as well as the other programmed settings. The
front buttons allow the user to easily and accurately select the setpoint
temperature, differential and heating/cooling mode of the operation.
Unique QuickSet feature allows instant setpoint adjustment without
entering programming mode. This reliable and versatile control has a
very wide setpoint range, an adjustable differential and time delay that
makes it applicable in many different applications. The single stage
models have Pulse Width Modulation (PWM) control logic to prevent
overshoots and undershoots in slow responding systems with large
thermal mass such as pools or slabs. A sensor probe P-01 is supplied
with the control. This solid state temperature sensor probe can be
extended up to 500 feet.
APPLICATION
DST-777 series controls are microprocessor-based electronic
one or two stage setpoint temperature controls, designed to provide
one or two on/off controls (Single-Pole Double-Throw(SPDT) relay
outputs) for residential/commercial heating, cooling, air conditioning
and refrigeration applications.
Mount the DST-777 controller to a suitable surface. Slotted keyholes and
standard holes are provided for mounting purposes.
MOUNTING
,Can be strapped on a pipe or inserted into a temperature well
DST-777S Single Stage Setpoint Temperature Control
Models:
DST-777D Single Stage Setpoint Temperature Control with 2 outputs
SPECIFICATIONS
§Temperature Display Resolution: 0.1°F/0.1°C
§Differential Adjustment: 1 to 100°F(1 to 38°C)
§Anti-Short Cycle Delay: 0 to 20 min. (1-Minute increments)
§Operating Voltage: 120VAC, 50/60Hz
§Relay: 1 or 2 x SPDT, 120VAC, Full Load 12A, 1Hp
§Accuracy: ±1°C / ±1°F
§Temperature sampling rate: 1 second
§PWM Differential: 3 to 50°F (2 to 25°C)
§Enclosure: Flame Retardant Plastic 94V0
§Weight: 3.0 lbs
§Dimension: 6 3/8”(W) x 6 5/8”(H) x 2 3/4”(D)
,Sheath: Copper
,Lead: 10” of 20 AWG heat resistence wire
§Setpoint Temperature Range: -40 to 240°F(-40 to 116°C)
,Dimension: 3/8" OD x 13/16" length
,° °Operating range: -60 to 255 F (-50 to 125 C)
P-01 Sensor Probe:
§PWM Cycle Length: 30 to 1500 sec. (10-Second
Increments)
§Input: 10K ohm thermistor probe(included): P-01 (designed
for strap on a pipe or insert into a temperature well)
,° °Sensor: 10K ohm @ 77 F (25 C ± 1%) thermistor
1. To prevent electrical shock hazard, disconnect power supply before
installing.
3. Azel Technologies is not responsible for damages resulting from misuse
of its products.
Never connect the load terminals to a load that takes more current than
the amount listed for the relay in the electrical ratings.
18 gauge or larger wire is recommended for sensor connections.
CAUTION!
2. All wiring must comply with national and local electrical codes,
ordinances, and regulations.
4. 12-18 gauge wire is recommended for 120 VAC conections;
5. This literature is provided for informational purposes only.
Senors should be strapped to the pipe with cable tie. The flat side of the
sensor should be resting on the pipe. In addition, they should be covered with
a layer of insulation to minimize the effects of ambient temperature for a more
reliable temperature reading.
The sensor P-01 can be extended up to 500 with conventional 18 gauge
wire(or larger to keep additional resistance to a minimum). It is designed to
strap on a pipe or insert onto a temperature immersion well.
The sensor P-01 can also be insert onto a 3/8”(10mm) or ½”(12.7mm)
ID temperature well.
Note: Do not run sensor wires parallel to other electrical wiring or telephone
wires. In case there is strong source of electromagnetic interference,
twisted pair 20AWG wire is recommended.
MOUNTING THE SENSOR:

Auto - backlit is turned on for 30 secs when any key is pressed.
Liquid Crystal Display
In normal operating mode, the upper LCD displays the current sensor
temperature and the lower LCD displays the setpoint temperature. The display is
also used with the Up and Down key to adjust the setpoint temperature,
differential and heating/cooling modes of the operation.
LCD Blue Backlit Options: set by slide switch on the front panel
ON - backlit is turned on.
OFF - backlit is turned off.
The base has standard 7/8” (22mm) knockouts which accept common wiring
hardware and conduit fittings. Before removing the knockouts, check the wiring
diagrams and use the chamber with common voltages.
ROUGH-IN WIRING
Loosen the screws on the top and bottom of the enclosure and remove the wiring
covers by swinging them away from the base(grey color) with the edges of the
covers as pivot(see Figure 1).
Figure 1
Side view
Heating Mode and Cooling Mode: set by keypad
The control output will turn on when the sensor temperature falls to the setpoint
temperature minus the differential amount. The control output will turn off when the
sensor temperature reaches the setpoint temperature. For example, if setpoint =
68F, Differential = 3F, then output is on at 65F and off at 68F. In other words, when the
heating mode is chosen, the differential is below the setpoint. The relay will de-
energize as the temperature rises to the setpoint. Refer to Figure 2.
The control output will turn on when the sensor temperature rises to the setpoint
temperature plus the differential amount. The control output will turn off when the
sensor temperature reaches the setpoint temperature. For example, if setpoint =
75F, Differential = 2F, then output is on at 77F and off at 75F. In other words, when
cooling mode is chosen, the differential is above the setpoint. The relay will de-
energize as the temperature falls to the setpoint.
Heating Mode (factory setting):
From the isolated SPDT relay output, “NO” are normally open contacts which close
and “NC” are normally closed contacts which open when the control output is on.
Cooling Mode :
The control output turned on means:
RED light indicates that the SPDT relay output is energized.
L.E.D. SYSTEM STATUS INDICATION LIGHTS:
The single stage models (DST-777S, DST-777D) offer optimum control by
means of a Pulse Width Modulation(PWM). In PWM, the ON and OFF cycle
vary depending on the difference between the sensor and setpoint
temperature. The bigger difference between the sensor and setpoint
temperature, the longer the relay is switched ON. When the sensor
temperature approaches the setpoint temperature, the ON time become
shorter and shorter. Pulse Width Modulation guarantees precise control
response. This function prevents overshoots and undershoots in systems
with large thermal mass (eg. slabs or pools).
Figure 3 shows the operation of relay on Heating Mode during PWM cycle:
!If the sensor temperature is half of the PWM Differential below the
setpoint temperature (in this example is: 71 F (75 - 8/2), relay is ON. °
!° °If the sensor temperature is between 71 F and 79 F , PWM is in action.
When the sensor temperature crosses the rising slope of the triangle
wave generated by the control, relay is turned ON during the shaded
region. When the sensor temperature passes the falling slope of the
triangle wave, the relay is turned OFF during the unshaded region.
!The pulse width (the relay ON time within one cycle) is modulated in
according to how far the sensor temperature deviates from the setpoint
temperature.
!If the sensor temperature is half of the PWM Differential above the
setpoint temperature (in this example is: 79°F (75 + 8/2), relay is OFF.
!If sensor temperature is the same as the setpoint temperature, the pulse
width is half (50%) of the cycle length.
!If the sensor temperature is higher than the setpoint temperature, the
pulse width allows shorter period of ON time
Pulse Width Modulation (PWM) Mode(PWM CONTROL): Set PWM slide
switch to ON
!If PWM mode is selected, the minimum time delay is disabled.
!If the sensor temperature is lower than the setpoint temperature, the
pulse width allows longer period of ON time.
!The principle of operation on Cooling Mode is the same with the shaded
and white area reversed in Figure 3.
Setpoint
= 75 F °
Time
Sensor Temperature Curve
PWM Cycle Length
PWM Differential
= 8 F°
Grey Area = ON region White Area = OFF region
Relay Turned Off
Relay turned On
Figure 3: Operation of relay on heat mode during Pulse Width Modulation(PWM) cycle
71 F °
Temperature
79 F °
(Pulse width)
ON (relay energized)
Setpoint OFF
(relay de-energized)
ON
OFF
Temperature
+
-
Heating
Mode
Cooling
Mode
Figure 2: Operation of relay in according to Setpoint and Differential
Settings for both Heating and Cooling Mode
Normal Control Mode(ON/OFF Control): Set PWM slide switch to OFF
The control outputs will turn on the equipment when there is a demand for
heating or cooling. When the demand is satisfied, the control outputs will turn
it off.
OPERATION
Anti-Short Cycle Delay can be set to ensure the output relay remains off for up
to 20 minutes (default is 0 mins) after relay is de-energized. This is adjustable
from 0 to 20 min with 1 minute increments. In other words, this function
establishes the minimum time that the output relay remains de-energized
before the next on-cycle. It does not allow the output relay to re-energize until
the programmed time delay has elapsed. The delay is activated when the
control is first turned on, but can be skipped during the display of “1SP.S” at
startup by pressing the “SET” key once and go to normal operating mode
(Note: SET key at this stage will not perform any other function except
terminating the time delay). Anti-Short Cycle Delay is available only when
PWM is off .
Anti-Short Cycle Delay: set by keypad
When the delay is activated, the Upper LCD shows the current temperature
and the lower LCD shows blinking “AC” which stands for Anti-Cycle. Also, in
case there is a demand for heating/cooling, the red LED for relay output will be
blinking indicating that anti-cycle feature prevents relay from energizing.

!Press and hold the Up Key or Down Key to change the value continuously (auto repeat function).
General Note:
!During the program mode, each time SET key is pressed, the data will be saved into the EEPROM and advance to the next setting(parameter). If no change of
value is required, just press SET key once to go to the next step (parameter).
Quickset allows the user to change the setpoint temperature instantly without entering the program mode. Simply press UP (increase) or Down (decrease) key
during the normal operating mode. When the Up/Down key is pressed, the setpoint is flashing to indicate that the setpoint value can be changed. Press the UP/Down
key again to adjust the setpoint (press and hold for auto repeat function). Press SET key when finish or just walk away and it will return to normal mode after 30
seconds.
!To return to normal operating mode from the program mode, press and hold the SET key for 3 seconds. However, the system also return to normal operating
mode if no key is pressed for 30 seconds.
QuickSet Feature:
SETTING THE CONTROLS
Program Mode:
Steps
Step1
Step 2
Step 4
Step 5
Step 3
Procedures
To start programming, press the SET key for 3 seconds to access the
Fahrenheit/Celsius mode. The lower LCD display will show the current status,
either F for degrees Fahrenheit or C for degrees Celsius. This annunciator will be
flashing. Then press either Up or Down key to toggle between the F or C scales.
** Please note that this value as well as all the temperature related value are
in degree Fahrenheit as set in step 1.
Press SET key again to access the differential mode. The lower LCD will display
the current differential (blinking) and the upper LCD will display dF1 annunciator.
Then press either the Up key to increase or the Down key to decrease the
differential to the desired setting.
Press SET key again to access the heating or cooling mode. The upper LCD will
display the current mode, with flashing annunciator, either H1 for heating or C1
for cooling. Then press either the Up key or the Down key to toggle between the
C1 or H1 operation.
Press SET key again to access the setpoint mode. The lower LCD will display the
current setpoint (flashing) and the upper LCD will display S1 annunciator. Then
press either the Up key to increase or the Down key to decrease the setpoint to
the desired setting.
Press SET key again to access the Anti-Short Cycle time delay. The lower LCD
will display the current time delay(blinking), in minute and the upper LCD will
display AC1. Then press either the Up key to increase or the Down key to
decrease the delay to the desired setting. The increment is in 1 minute. Press
SET key again to go back to normal operating mode.
The default value is F
Description
Anti-Short Cycle time delay
Differential Temperature
Cooling or Heating
Fahrenheit or Celsius Scale
Default setting is: 75F
Setpoint Temperature
Default setting is: 1F
Default setting is: H1
Default is: minutes0
LCD Display
0
75f
S i
8f i
I f
H i
Ac i
S1 S1
PWM
ON
OFF
240V COM 120V
RELAY 1
NO C NC
SENSOR INPUTS
AC INPUT
93
Down Key
Up Key
Reset Key
Backlit Switch
Setpoint
Temperature
Sensor
Temperature
Fuse
Relay Output
Status
Indicator LED
SET Key
PWM Switch
120 VAC
(HOT)
(COM) LOAD
SENSOR
PROBE
(P-01)
Figure 5: Typical Wiring Diagram for DST-777D
with 120Vac Loads
WIRING THE CONTROL
Refer to Figure 4 for
typical wiring connections
for DST-777S and Figure
5 for DST-777D . Do not
use wire larger than 12
AWG as jumper between
terminal blocks (eg.
“120V” and “C”)
Note: Set PWM slide switch to OFF
Programming Steps for Normal Control Mode (ON/OFF Control)
All the slide switches (Backlit and PWM) should be set before the control is powered up (so the desired switch settings are scanned by the microprocessor).
However if the settings on the slide switches are changed after power is supplied, press the RESET key so that the switch settings can be updated.
POWER ON
When the control is powered up, the model ID - “1SP.S” or “1SP.d” is displayed. Then the control will run Anti-short cycle delay(if any) and goes into normal
operating mode in which the Upper LCD will display the current sensor temperature and the Lower LCD will display the setpoint temperature.
Figure 4: Typical Wiring Diagram for DST-777S
with 120Vac Load
Terminal Representations:
240V is the hot of the 240Vac line voltage
COM is the neutral or ground of the line voltage
SENSOR INPUT
NC is Normally Close of SPDT switch and opens
when the relay is energized
120V is the hot of the 120Vac line voltage
C is Common of the SPDT switch
S1 S1 are the input terminals for sensor probe P-01
NO is Normally Open of the SPDT switch and closes
when the relay is energized
RELAY 1/RELAY 2
S1 S1
PWM
ON
OFF
240V COM 120V
RELAY 1
NO C NC
SENSOR INPUTS
AC INPUT
120 VAC
(HOT)
(COM) LOAD
SENSOR
PROBE
(P-01)
RELAY 2
NO C NC
LOAD
!Before power is applied to the
control, make sure that the
installation and wiring
connections are done correctly.
Also, ensure that the wires
connecting to COM and 120V
are not touching each other.
Checkout
!Ensure that wires of the senor
probe are not touching each
other

Steps
Step1
Step 2
Step 3
Step 4
Step 5 Press SET key again to access the PWM Cycle Length. The lower LCD will
display the current PWM Cycle Length(blinking), in seconds and the upper LCD
will display CyC. Then press either the Up key to increase or the Down key to
decrease the delay to the desired setting. The increment is in 10 seconds. Press
SET key again to go back to normal operating mode.
To start programming, press the SET key for 3 seconds to access the
Fahrenheit/Celsius mode. The lower LCD display will show the current status,
either F for degrees Fahrenheit or C for degrees Celsius. This annunciator will be
flashing. Then press either Up or Down key to toggle between the F or C scales.
Press SET key again to access the setpoint mode. The lower LCD will display the
current setpoint (flashing) and the upper LCD will display S1 annunciator. Then
press either the Up key to increase or the Down key to decrease the set point to
the desired setting.
Procedures
** Please note that this value as well as all the temperature related value are
in degree Fahrenheit as set in step 1.
Press SET key again to access the heating or cooling mode. The upper LCD will
display the current mode, with flashing annunciator, either H1 for heating or C1
for cooling. Then press either the Up key or the Down key to toggle between the
C1 or H1 operation.
Press SET key again to access the PWM differential mode. The lower LCD will
display the current PWM differential (blinking) and the upper LCD will display
PdF annunciator. Then press either the Up key to increase or the Down key to
decrease the differential to the desired setting.
Setpoint Temperature
Cooling or Heating
Default is:300 seconds.
PWM Differential
Temperature
Default setting is: 75F
Default setting is: H1
Default setting is: 8F
PWM Cycle Length
Fahrenheit or Celsius Scale
The default value is F
Description LCD Display
75f
S i
P8f
8 f
H i
Programming Steps for PWM Control Mode
Note: Set PWM slide switch to ON
300
C8c
Keypad Lock:
Keypad can be locked to prevent tempering by unauthorized personnel. This
is done by pressing SET , Up and Down keys at the same time for three
seconds. The word “LoC” appears on the LCD screen for 3 seconds which
indicates that the keypad is locked. Then input from the keypad is disabled.
Press SET, Up and Down keys at the same time again for another three
seconds to unlock the keypad. The word “Lof” appears on the screen for 3
seconds which indicates that the keypad is enabled.
Factory setting: unlock
Review Setting Mode:
Press both Up and Down keys at the same time to review the current control
settings. Then Press (or Up) key to scroll through the settings in the Down
same order as Program Mode (F/C scale, Setpoint, Differential,
Heating/Cooling, Anti Cycle Time Delay etc.). To exit to normal mode, press
Down key one more time from the last setting (eg. AC1) or press both Up
and at the same time. In this mode, the settings cannot be Down keys
changed.
Reset:
! Time related parameters such as anti-cycle time delay or PWM cycle
length
After reset, the control will start from the beginning and run on these new
settings. Also, the maximum and minimum recorded temperature are cleared.
Press RESET key if the following changes are made after the control is
powered up:
! Slide switch settings
max
Min
T1 95f
52f
If the upper LCD display shows flashing “Err” and
the lower LCD display shows S1, the sensor probe
is short circuited.
Troubleshooting Error Messages
If the upper LCD display shows flashing “LLL” and
the lower LCD display shows S1, the sensor probe
is open circuited or the sensor temperature is out
of the lower range. The relay 1 will be de-
energized.
S i
E88
S i
Lll
S i
Hhh
If the upper LCD display shows flashing “HHH” and the
lower LCD display shows S1, the sensor temperature
is out of the upper range. The relay 1 will be de-
energized.
Use the same procedures as above with flashing “LLL”
The second way is to obtain the P-01 resistance table from the
manufacturer. Then use a ohmmeter to measure the resistance across
the two sensor leads and compare to the temperature reading at the
sensor location.
Action: Verify if the sensor temperature is open circuited or out of the lower
range. If not, check for proper sensor operation by comparing it to a
known ambient temperature. The easiest way is to get an Azel
Technologies DS-60P digital temperature gauge which displays two P-01
sensor temperature. Connect this sensor to DS-60P and compare the
reading with the good sensor.
1. From normal operating mode, press
SET key once (eg. Just for 1
second).The upper LCD will display
the maximum recorded sensor
temperature and the lower LCD will
display the minimum recorded sensor
temperature.
Maximum and Minimum sensor temperature are
recorded in the memory. To view the max./min.
Temperature:
Max/Min Memory Mode:
2. Press SET key once more to exit to
normal operating mode.