Azimuth AZ1 User manual

1
AZIMUTH MACHINERY
T. 450 632 8080 ◦ [e-mail] ◦www.azimuthpress.com
6040 Route 132, Ste-Catherine, Quebec, Canada, J5C 1B6
Presses & Automation –Since 1975
Instruction Manual for AZ1
& AZ2 models

AZIMUTH MACHINERY
T. 450 632 8080 ◦ sa[email protected] ◦www.azimuthpress.com
6040 Route 132, Ste-Catherine, Quebec, Canada, J5C 1B6
Instruction Manual for AZ1
& AZ2 models

1Azimuth Machinery –Instruction Manual
AZIMUTH MACHINERY
T. 450 632 8080 ◦ sa[email protected] ◦www.azimuthpress.com
6040 Route 132, Ste-Catherine, Quebec, Canada, J5C 1B6
1.Importance of operating manual
This manual is written in order to become familiar with all the functions and possible applications of our machine.
It contains important instruction about how to use the machine safely; according to the purpose designated.
Following these instructions is not only essential to avoid risks. It also reduces repair costs and down-time and
increases the products reliability and service-life. Anyone who works with the machine should follow the
instructions in this manual, particularly the safety related instructions.
Additionally local rules and regulations relating to environmental safety and accident prevention may be applied.
2. User-responsibility
Only allow persons to work with the machine who are familiar with the general instructions on how to work safely
and to prevent accidents. The use of the instrument should have been instructed duly THE SAFETY Chapter and the
warnings in this manual should have been read and understood.
3. Responsibility of operator
Before commencing work anyone apponited to work with the machine should pay attention to the general
regulations to working safety and accident prevention. The safety chapter and the warnings in this manual should
have been read and understood.
4. Dangers
This machine is designed and manufactured according to advanced technical standards and recognized safety
regulations.However, improper use of the machine for work may result in a danger to the life and health of the
operator or others, or damage to the machine or other property. Therefore the machine should only be used for
its designated purpose, and in a perfect technical condition, Any defect that could have a negative effect on safety
should be repaired immediately.
5. Designated purpose
The electronically controlled program of Azimuth machines is specially designed for pressing and riveting sheets
of various materials.
AZIMUTH will not be held liable for damage resulting from improper use. Designated purpose also includes
properly observing all instructions in the operation manual, and adherence to inspection and maintenance
schedules.
6. Copyright
The copyright of this operating manual remains with AZIMUTH MACHINERY.
This operating manual is intended solely for the user and his personnel.Infringement of this restriction may lead to
legal action may be taken if this restriction is infringed upon

2Azimuth Machinery –Instruction Manual
AZIMUTH MACHINERY
T. 450 632 8080 ◦ sa[email protected] ◦www.azimuthpress.com
6040 Route 132, Ste-Catherine, Quebec, Canada, J5C 1B6
7. Manufacturer’s & Supplier’s address
Adresse : 6040 QC-132, Sainte-Catherine, QC J5C 1B6
Téléphone : [phone]
Province : Québec
Countray : CANADA
[email protected]
https://azimuthpress.com/

3Azimuth Machinery –Instruction Manual
Table of Contents
Dimension of bolster and slide AZ1 ......................................................................................................................7
Bed dimension ......................................................................................................................................................8
Specification Table AZ1 (Dimensions, weight).....................................................................................................9
Counter balance Settings....................................................................................................................................11
Rated tonnage graph ..........................................................................................................................................12
Press layout AZ1..................................................................................................................................................13
Press capacity curve AZ2.....................................................................................................................................21
Press layout AZ2..................................................................................................................................................23
2.1 Safety precautions .....................................................................................................................................25
2.1.1 Start-up inspection ................................................................................................................................26
3.1 Acceptance inspection .............................................................................................................................30
3.2 Carrying ....................................................................................................................................................31
3.2.3 Lifting procedures:.................................................................................................................................31
Disassembly ........................................................................................................................................................32
3.3 Installation .................................................................................................................................................33
Installation of frame and bolster ........................................................................................................................33
Leveling ...............................................................................................................................................................34
Main motor installation ......................................................................................................................................35
Oil filling requirement.........................................................................................................................................37
Air connection.....................................................................................................................................................39
Installation & START-UP Functional diagram......................................................................................................40
Oil quantity .........................................................................................................................................................41
Air lines system ...................................................................................................................................................42
Main components –AZ1 .........................................................................................................................................44
Main components –AZ2 .........................................................................................................................................45
Mechanical Set-up...................................................................................................................................................47
Adjusting the Shut Height ...................................................................................................................................47

4Azimuth Machinery –Instruction Manual
Ram and Gibs Maintenance...............................................................................................48
Cleaning the Ram Contact Surfaces ....................................................................................................................48
Checking Gibs Clearance .....................................................................................................................................49
Adjusting Gibs Clearance ....................................................................................................................................50
Checking Ram and Bed Parallelism.....................................................................................................................51
Checking Main bushing clearance & ball-screw clearance .................................................................................52
Adjusting Belt Tension ........................................................................................................................................53
Hydraulic Overload protection (HOLP)....................................................................................................................54
Adjusting the hydraulic overload........................................................................................................................55
Wet-clutch assembly...............................................................................................................................................56
Balance cylinder ......................................................................................................................................................58
Changing oil.............................................................................................................................................................61
Air diagram..............................................................................................................................................................70
............................................................................................................................................................................70
Using the Operator Station .....................................................................................................................................71
Using the Auxiliary and Optional Equipment ..........................................................................................................72
Automatic Oiling System.....................................................................................................................................72
Automatic centralized greasing system ..................................................................................................................73
Bleeding the Automatic Greasing System...........................................................................................................73
Light Curtains (Optional).....................................................................................................................................76
MAIN BUSHINGS & OVERALL CLEARANCE ..............................................................................................................85
AIR-CLUTCH & BRAKE..............................................................................................................................................86
OILING SYSTEM for counter balance*.................................................................................................................88
PRESS OVERALL GUARDING ................................................................................................................................89
Bolster plate........................................................................................................................................................89
Die height adjustment (motorized) ....................................................................................................................89
Main motor drive................................................................................................................................................89
Years on air-clutch & electrical components ......................................................................................................92

5Azimuth Machinery –Instruction Manual
Years mechanical parts warranty.......................................................................................92
Year warranty on Hydraulic & others air-components.......................................................................................92

6Azimuth Machinery –Instruction Manual
1.SPECIFICATION (AZ1 & AZ2)
1.1.1 Press dimension AZ1 (60 to 340)

7Azimuth Machinery –Instruction Manual
Dimension of bolster and slide AZ1
FIGURE 1-RAM DIMENSION

8Azimuth Machinery –Instruction Manual
Bed dimension
FIGURE 2-BED DIMENSION
Figure 1.1.2 AZ1 Press Bed Dimensions

9Azimuth Machinery –Instruction Manual
Specification Table AZ1 (Dimensions, weight)
Parameter
AZ1-60
A1-Z80
AZ1-110
AZ1-140
Type
S
L
S
L
S
L
S
L
Nominal Capacity
66
88
110
140
Rated at BDC
0.157
0.197
0.236
Slide Stroke
A
3.150
5.512
3.937
6.299
3.937
6.299
4.331
7.087
SPM RANGE
60 - 115
45 - 85
55 - 100
40 - 75
55 - 100
35 - 65
50 - 90
35 - 65
MAX. Die Height
12.992
11.811
13.780
12.598
14.370
13.189
15.157
13.780
Height Adjustment
2.756
3.150
3.543
MIN. Die Height
O
10.236
9.055
10.630
12.598
10.827
9.646
11.614
10.236
Throat Depth
J
10.630
12.250
12.875
13.750
RAM
C
18.875
21.250
24.375
D
15.750
18.125
20.375
B
1.97
2.36
BED
L
36.625
37.375
41.750
43.250
M
20.500
23.625
25.125
26.750
f
7.09
8.66
T-SLOTS
E
0.866
F
0.669
G
1.496
H
1.496
Floor to Bed
Q
35.5
Overall
U
62
70
80
T
48
56
S
102
110
120
125
Weight (lbs)
11354
14220
19070
21054

10 Azimuth Machinery –Instruction Manual
Parameter
AZ1-175
AZ1-200
AZ1-250
AZ1-340
Type
S
L
S
L
S
L
S
L
Nominal Capacity
175
220
275
340
Rated at BDC
0.236
0.256
0.276
Slide Stroke
A
5.118
7.874
5.906
8.661
6.299
8.661
6.299
8.661
SPM RANGE
35 - 70
30 - 55
35 - 65
30 - 55
30 - 55
20 - 35
30 - 55
20 - 35
MAX. Die Height
O
17.126
15.748
19.094
17.717
20.866
19.685
20.866
25.591
Height Adjustment
3.937
4.331
4.724
MIN. Die Height
O
13.189
11.811
14.764
13.386
16.142
14.961
16.142
20.866
Throat Depth
J
15.750
16.875
17.700
RAM
C
27.500
34.625
37.375
D
22.875
25.500
27.500
B
2.56
2.76
BED
L
46.063
54.750
59.063
60.625
M
29.875
33.063
34.625
f
10.24
11.02
T-SLOTS
E
1.10
F
0.87
G
1.89
H
1.89
Floor to Bed
Q
35.5
39.4
Overall
U
92
105
110
115
T
60
70
70
80
S
136
150
160
170
Weight (lbs)
29983
42329
51147
58643

11 Azimuth Machinery –Instruction Manual
Counter balance Settings
The graph Error! Reference source not found. indicates the required air pressure, in PSI, in function of the upper d
ie weight, in lbs. This ensures that there will be no clutch slippage due to low air pressure during the cycle.
The air pressure can be adjusted from the provided FRL by turning the valve knob.
FIGURE 3-COUNTERBALANCE PRESSURE CHART
AZ60
AZ80
AZ100 & AZ125
AZ175 AZ200 AZ250 & AZ315
30
40
50
60
70
80
0200 400 600 800 1000 1200 1400 1600 1800
AIR PRESSURE (PSI)
UPPER DIE WEIGHT (LBS)

12 Azimuth Machinery –Instruction Manual
Rated tonnage graph
The graphs Error! Reference source not found. show the capacity of AZ1 presses, in kilonewtons, in function of the d
istance from bottom dead center. This is useful to determine the pressing capacity for a given material thickness.
FIGURE 4-RATED TONNAGE FROM BDC
FIGURE 5-RATED TONNAGE FROM BDC
AZ60 AZ80 AZ110
AZ125
AZ160
0
200
400
600
800
1000
1200
1400
1600
1800
0 0,5 1 1,5 2 2,5 3 3,5 4
FORCE (kN)
DISTANCE FROM B.D.C (INCHES)
AZ200
AZ250
AZ315
0
500
1000
1500
2000
2500
3000
3500
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5
FORCE (kN)
DISTANCE FROM B.D.C (INCHES)

13 Azimuth Machinery –Instruction Manual
Press layout AZ1
Figure1.1.5 Azimuth AZ1 Assemblage

14 Azimuth Machinery –Instruction Manual
Table 1.1.5 Azimuth AZ1 BOM

15 Azimuth Machinery –Instruction Manual
1.2 Specification AZ2

16 Azimuth Machinery –Instruction Manual
1.2.1 Press dimension AZ2
Figure 1.2.1 AZ2 Press Dimensions

17 Azimuth Machinery –Instruction Manual
1.2.2 Dimension of bolster and slide AZ2
Figure 1.2.2 AZ2 Press Ram Dimensions