AETNAGROUP Robopac INDEX 50 User manual

INDEX 50/65
serial n°
GB USE AND MAINTENANCE MANUAL
“Translation of the original instructions”
BOX SPACER
Instructions manual code 3709300449
English Edition 0/0215

3710308617_DICHIARAZIONE CE_GB.DOCX
EC DECLARATION OF CONFORMITY
(Annex IIA DIR. 2006/42/EC)
Robopac S.p.A.
Via Fabrizio da Montebello, 81 - 47892
Gualdicciolo Republic of San Marino
DECLARES THAT THE MACHINE
IS IN CONFORMITY WITH DIRECTIVES
European Parliament and Council Directive 2006/42/EC dated May 17, 2006
European Parliament and Council Directive 2004/108/EC dated December 15, 2004
European Parliament and Council Directive 2006/95/EC dated December 12, 2006
Reference to harmonised standards and relevant annexes, in applicable points:
EN ISO 12100:2010, EN 60204-1:2006/A1:2009, EN 415-5:2010, EN 415-6:2013, EN 415-10:2014.
THE INDIVIDUAL AUTHORISED TO DRAFT THE TECHNICAL BOOKLET IS
Mr. Pierangelo Laghi, R&D Manager
Via Fabrizio da Montebello, 81 - 47892 Gualdicciolo (RSM) – Republic of San Marino
Document date and place Ing. Pierangelo Laghi
R&D Manager
San Marino, Firma

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English
SUMMARY
1 GENERAL INFORMATION
1.1. PURPOSE OF THE MANUAL....................... 3
1.2. MANUFACTURER AND MACHINE
IDENTIFICATION .......................................... 4
1.3. TERMS AND DEFINITIONS.......................... 5
1.4. MODES OF REQUESTING FOR
ASSISTANCE................................................ 6
1.5. ATTACHED DOCUMENTATION ................... 6
2 SAFETY INFORMATION
2.1. GENERAL SAFETY PRECAUTIONS ........... 7
2.2. SAFETY WARNINGS FOR HANDLING AND
INSTALLATION ............................................. 7
2.3. SAFETY WARNINGS FOR USE AND
OPERATION ................................................. 9
2.4. SAFETY WARNINGS RELATED TO
INCORRECT USE....................................... 10
2.5. SAFETY WARNINGS
ON RESIDUAL RISKS ................................ 12
2.6. SAFETY WARNINGS FOR REGULATIONS
AND MAINTENANCE.................................. 13
2.7. INFORMATION AND SAFETY SIGNALS ... 14
2.8. SURROUNDING AREAS ............................ 15
3 TECHNICAL INFORMATION
3.1. MACHINE GENERAL DESCRIPTION ........ 16
3.2. DESCRIPTION
OF THE OPERATION CYCLE .................... 18
3.3. SAFETY DEVICE DESCRIPTIONS ............ 19
3.4. DESCRIPTION OF THE ELECTRICAL
DEVICES..................................................... 19
3.5. DESCRIPTION OF ACCESSORIES ON
REQUEST................................................... 20
3.6. TECHNICAL SPECIFICATIONS ................. 20
3.7. NOISE LEVEL............................................. 22
3.8. INSTALLATION ENVIRONMENT
CHARACTERISTICS .................................. 22
4 INFORMATION ON HANDLING AND
INSTALLATION OPERATIONS
4.1. RECOMMENDATIONS FOR HANDLING AND
LOADING .................................................... 23
4.2. PACKAGING AND UNPACKING................. 23
4.3. TRANSPORT AND HANDLING .................. 24
4.4. MACHINE INSTALLATION.......................... 25
4.5. INSTALLATION
OF CONSENT SWITCH.............................. 26
4.6. RECOMMENDATIONS
FOR CONNECTIONS ................................. 27
4.7. ELECTRICAL CONNECTION ..................... 27
5 INFORMATION ON ADJUSTMENTS
5.1. RECOMMENDATIONS
FOR ADJUSTMENTS ................................. 28
5.2. CONVEYOR BELT ADJUSTMENT ............. 29
5.3. ADJUSTMENT OF SELF-CENTERING
GUIDES DRIVING CHAIN .......................... 30
6 ABOUT THE USE
6.1. RECOMMENDATIONS FOR OPERATION
AND USE .................................................... 31
6.2. CONTROL DESCRIPTION ......................... 31
6.3. SWITCHING THE MACHINE
ON AND OFF .............................................. 32
6.4. STARTING AND STOPPING THE CYCLE . 32
6.5. EMERGENCY STOP AND RESTART......... 33
6.6. FORMAT CHANGE ..................................... 33
6.7. POSITIONING OF SIDE GUIDES............... 34
6.8. HEIGHT SETTING OF WORK TABLE ........ 34
7 MAINTENANCE INFORMATION
7.1. MAINTENANCE INSTRUCTIONS .............. 35
7.2. MAINTENANCE PERIOD TABLE ............... 36
7.3. LUBRICATION POINT DIAGRAM............... 37
7.4. LUBRICANTS TABLE ................................. 38
8 TROUBLESHOOTING
8.1. TROUBLES – CAUSES – REMEDIES ....... 39
9 SPARE PARTS REPLACEMENT
INFORMATION
9.1. RECOMMENDATIONS FOR REPLACING
PARTS......................................................... 40
9.2. REPLACEMENT OF CONVEYOR BELT .... 41
9.3. HOW TO REPLACE THE SELF-CENTERING
GUIDE DRIVING CHAIN............................. 42
9.4. REPLACING THE CHAIN THAT MOVES THE
CONVEYOR BELTS.................................... 43
9.5. LIST OF THE RECOMMENDED SPARE
PARTS......................................................... 44
9.6. MACHINE DISPOSAL AND SCRAPING..... 44
10 ENCLOSED DOCUMENTATION
10.1. WARRANTY CONDITIONS ........................ 45

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English
SUMMARY
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English - 3 -
1.1. PURPOSE OF THE MANUAL
– The manual is an integral part of the machine and is aimed to
provide the operator the instructions for use in order to prevent and
reduce the risks that arise from man-machine interface.
The information have been written by the manufacturer into
Italian (the original language) in full compliance with the
professional writing principles and the regulations in forc e.
The communication principles were chosen according to the
target readers in order to ease the reading and understanding
of the information.
The information may be translated into other languages to
satisfy the legal and/or market requirements.
The manuals must be translated directly from the ORIGINAL
INSTRUCTIONS, without modication.
Each translation (including that provided by the purchasing
agent or by the company that introduces the machine into the
country in question) must specify the message “Translation
of the original instruction”.
– Keep this manual for the entire duration of its useful life in a well
known and easy to access place, available for reference any time
the need should arise.
– Refer to the table of contents and the analytical index in order to
easily identify the subjects of interest.
– Some information may not correspond completely to the actual
conguration of the machine delivered.
– Any additional information does not affect the readability of the text
and the safety level.
– The manufacturer reserves the right to modify the contents of the
manual without prior notice provided that the safety level is not
altered.
– All information supplied by the recipients represents an important
contributionto the improvement of the after-sales service that the
manufacturerwill offer to his/her customers.
– The symbols described below are used to highlight the most important
information or specications.
Danger
Warning
The symbol indicates extremely hazardous situations which, if
ignored, could seriously jeopardise personal health and safety.
Caution
Warning
The symbol indicates that suitable actions must be adopted to
preventpersonal health and safety risks and avoid economic
damages.
Important
This symbol indicates critical technical and operating
informationthat shall be observed.
Chapter 1
GENERAL INFORMATION

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English
Chapter 1
GENERAL INFORMATION
1.2. MANUFACTURER AND MACHINE
IDENTIFICATION
The illustrated identication plate is applied directly on the machine.
It contains references and indispensable operating safety indications.
A) Machine model.
B) Machine’s serial number.
C) Year of manufacture.
D) Power supply voltage.
E) Power supply frequency.
F) Power supply phases.
G) Electrical power consumption.
H) Total installed power.
L) Air consumption.
M) Max. air supply pressure.
N) Machine weight.
P) Manufacturer’s name.

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English - 5 -
Chapter 1
GENERAL INFORMATION
1.3. TERMS AND DEFINITIONS
Some recurring terms found within the manual are described in order
to provide a more complete image of their meanings
‒ Routine maintenance:
Group of functions necessary to maintain suitable machine operations
and efciency. Normally the manufacturer, who denes the necessary
skills and intervention procedures, plans these operations
‒ Non-routine maintenance:
The whole of the operations necessary to keep the operating and
efciency capacity of the machinery. These operations are not
scheduled by the manufacturer and must be carried out by the
maintenance technician
‒ Operator:
A person authorised and chosen from those who have the
requirements, skills and information necessary for installation, use
and ordinary maintenance of the machine
‒ Maintenance technician:
A person authorised and chosen among those who have the
requirements, skills and information necessary to perform ordinary
and extraordinary machine maintenance. He is expected, therefore,
to possess precise information and skills with particular expertise
in the eld of intervention
‒ Format Change:
series of operations to carry out on the machine before starting to
work with the machine with different characteristics respect to the
previous ones
‒ Training:
training process aimed to transfer to the operator the knowledge,
skills and behaviour required to operate the machine autonomously,
properly and safely
‒ Installer:
technician chosen, among those that meet the requisites, and
authorised by the manufacturer or by its representative, to install
and test the machine or the system in question
‒ Assistant:
employee assigned to assist the production processes of the machine
or system in question

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English
Chapter 1
GENERAL INFORMATION
1.4. MODES OF REQUESTING FOR
ASSISTANCE
The distribution network ROBOPAC is at your service for any problem
that requires technical support, to order spare parts, and for whatever
new type of need that can help develop your business.
Report the data displayed on the ID plate, the estimated hours you
have used the machine, and the type of aw you have uncovered when
requesting technical support.
Contact one of our authorized dealers at the listed address for all your
needs.
ROBOPAC SPA
VIA FABRIZIO DA MONTEBELLO, 81
47892ACQUAVIVAGUALDICCIOLO, REPUBBLICAS. MARINO (RSM)
Phone: 0549 (international ++378) 910511
Fax: [phone] - 905946
http://www.aetnagroup.com
1.5. ATTACHED DOCUMENTATION
The machine is provided with the documentation listed below, in the
absence of a different trade agreement.
‒ CE statement of conformity.
‒ Warranty conditions (included in this booklet).
‒ Instructions for unpacking and installation.
‒ Quick start guide.
‒ Wiring diagram and list of components.
‒ Manuals of installed commercial devices (if necessary for machine
use).
‒ USB ash drive that contains the information listed.
-Use and maintenance manual translated into various languages.
-Spare parts catalogue.