TAGSON PS-1 User manual

Automated
socks packaging
machine
English Manual
PS1

1. Introduction
2. Important safety instructions
3. PS -1
4. Installation of air supply
5. SwifTach Power Unit (SPU) module
6. Operations
7. Adjustments
8. Parts replacement
9. Maintenance
10. Spare parts list
11. Trouble shooting
12. Contact information
3
4
6
8
9
9
11
12
14
14
15
16
2
Contents
Technical information
SOCKS PACKAGING MACHINE
TYPE: PS-1
Air pressure: 6 bar / 80 psi
Production year: 2016
Made in Slovenia (EU)
Distributor:
Stular plus Ltd, Koroska cesta 26
4000 Kranj, Slovenia
www.tagson.eu

3
Thank you for purchasing TAGSON PS-1 automated pneumatic tagging
machine. PS-1 has SPU (SwiftTach Power Unit) by Avery Dennison. Pneumatic
SPU module can tag or pack cards with socks, fasten price, size and brand
name tags to fabrics by inserting plastic fasteners through the tag and the
underlying fabric or material. The main purpose of TAGSON PS-1 is to be used
in packaging applications.
PS-1 allows packaging of various types and thickness of socks. By changing
the module you can pack socks from 7 mm up to 50 mm. By choosing the
correct needle you can pack the finest materials leaving no damage in the
socks.
This fastening system has been specially designed for your attaching needs.
These operating instructions will guide you through the installation and
operation of the many system combinations available. A manual instruction
provides all of the information required to install, operate, troubleshoot, and
service.
TAGSON automated tagging machine is designed and assembled in the EU.
Introduction

This manual contains essential information for the protection of users and others from
possible injury and/or equipment damage.
Read this manual before using the product, to ensure correct handling, and read the
manuals of related apparatus before use.
Keep this manual in a safe place for future reference.
To ensure safety of personnel and equipment, the safety instructions in this manual and
the product catalogue must be observed, along with other relevant safety practices.
WARNING! For your safety, the information in this manual must be followed to prevent
personal injury or loss of life.
→ Before installing the machine or maintenance always switch off main valve to
disconnect the air supply from the machine.
→ Machine should always be on a flat solid surface.
→ Before using the machine make sure there is enough light necessary for safe work.
→ Do not use the machine for other purposes than socks tagging.
→ Do not put any other objects on the machine and on working area.
→ Make sure there are no other persons around the machine when machine is in use.
→ Only trained operators can work with the machine. All operators must read safety
instructions before use.
→ Operator must always wear eye protection glasses when using the machine.
→ Any interference with the machine and change operation is prohibited.
→ The needles are extremely sharp and can cause serious injury. Keep hands and
clothing clear of needles while operating the machine.
→ Always install the needle guard whenever the unit is not in use, or when servicing the
SPU module. Do not remove or replace the needle without installing the needle guard.
→ Do not attempt to disassemble any component while the Swiftach Power Unit is
connected to the air supply.
→ Disconnect the air supply before attempting to replace any component.
→ Never under any circumstances try to put more than 125 psi (0.86 MPa) into the machine.
Important safety instructions
4

CAUTION: Improper use of lubricants may cause machine failure and/or damage
to the product.
→ Do not use any type of lubricant on the fastener path. Use only compressed air to clean.
→ Do not use any solvents on the Swiftach Power Unit.
Only trained personnel should operate pneumatically operated machinery and equipment.
Compressed air may be dangerous should an operator not be familiar with it.
Assembly, handling or repair of pneumatic systems should be performed by trained and
experienced personnel.
Do not service machinery/equipment or attempt to remove components until safety is confirmed.
1) Inspection and maintenance of machinery/equipment should only be performed after
confirmation of safe locked-out control positions.
2) When equipment is to be removed, confirm the safety process as mentioned above.
Switch off air and electrical supplies and exhaust all residual compressed air in the
system.
3 Before machinery/equipment is re-started, ensure all safety measures to prevent sudden
movement of cylinders etc. (Supply air into the system gradually to create back pressure)
WARNING! Always install the needle guard whenever the unit is not in use, or when
servicing the SPU module. Do not remove or replace the needle without installing the needle
guard first.
Do not install the product unless the safety instructions have been read and understood.
If air leakage increases, or if the equipment does not operate properly, stop the operation.
Unexpected motion can cause injury and equipment damage.
Confirm proper mounting. Check that the piping is not disconnected or crushed. Connect the
compressed air supply to the product and perform appropriate functional and leakage inspections
to check it is mounted properly.
5

1Height adjustment screw
2Locking screws for height adjustments
3Ejector rod switch
4Ejector rod timing adjustment screw
5Eye protection glass
6SwifTach Power Unit (SPU)
7Compressing ski foot
8Card holder
9Needle plate
10 Two safety finger switches
11 Guides
PS-1 (front view)
6

PS-1 (back view)
12 Handle
13 Air blow gun
14 Knob for air level pressure
15 Air filter regulator
16 The main air connector
17 Speed adjustments screw
18 Main air valve ON/OFF for the air supply
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WARNING! Turn off air supply before beginning installation.
Before the first use:
→ Read safety and manual instructions.
→ Take the machine out of the box and put it on the flat solid surface.
→ Close main air valve on the machine before connecting air supply.
→ Install air supply hose (see page 8) and open main air valve on the machine.
→ Regulate knob for air pressure level at the appropriate pressure (80 psi – 6 bar).
→ Operate with the machine (see page 9, 10).
Before installing air to the machine make sure that main air supply valve is closed. Install hose
to the air line in a vertical position on main air supply valve . Open main air supply valve .
To open main air supply valve push it to the left.
To close main air supply valve push it to the right.
Install hose to air line in a vertical position on filter regulator so that air flow is in the
direction of arrow stamped on the unit’s body.
Blow out the air line to remove scale or other foreign matter before installing the Filter/Regulator.
NOTE: Be sure air line is clean and emptied of water. Air lines tend to condense moisture from the
atmosphere and precautions must be taken to prevent water from entering the attaching unit.
Before operating the SPU, pressurize the air line with knob and check for leaks.
NOTE: Air supply should be regulated by a knob for air pressure level at the appropriate
pressure (80 psi).
CAUTION: use air supply between 40-100 psi. Optimal air installation is 80psi.
Installation of air supply
8

TAGSON tagging machine has built-in your desired Swiftach Power Unit (module). By changing
the modules you also change type of the fasteners. The module is the main device that runs
fasteners through the power unit. It is pneumatically operated and uses an air range between 40
and 100 psi. There are six basic Avery Dennison modules available:
Standard module SPU1M (standard fasteners):
→ Short needle SPU1M03
→ Long needle SPU1M01
→ Extra Long needle (optional)
Fine module SPU2M (fine fabric fasteners):
→ Short needle SPU2M04
→ Long needle SPU2M02
→ Extra Long needle (optional)
Swiftach power unit SPU by Avery Dennison
This chapter explains how to operate the Tagson tagging machine.
NOTE: Before operating, please check the air level supply. Air supply must be 80psi (6 bar).
WARNING! Always install the needle guard whenever the unit is not in use, or when
servicing the SPU module. Do not remove or replace the needle without installing the needle guard
first.
1. LOADING FASTENERS
All clip fed fasteners are loaded into the power modules through the “T” shaped opening on the
side of the module nose. Either end of the fastener clip can be loaded into the tool.
→ Gently push the clip into the nose until you hear and feel a “click”. This will ensure that the
clip has bottomed out and will not easily pull back.
NOTE: One cannot use standard fasteners on Fine Fabric module (SPU2M) or fine fasteners on
standard module (SPU1M). To avoid jams and needle breaks, we recommend premium quality
fasteners by Avery Dennison.
2. UNLOADING FASTENERS
→ Remove a clip of fasteners by pulling the clip straight back in the opposite direction as
when loading the clip. You will feel some resistance from the spring-loaded detent.
Operations
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NOTE: Machine has an ejector rod switch in the front right upper corner. By pressing and
holding the switch, you will activate the ejector rod. Holding the switch with one hand, one may
safely remove the fastener clip from the module with the other hand.
3. CHOOSING PROPER LENGTH FASTENERS
The proper stroke length usually depends on the clearance needed to load the items under the
SPU’s needle. Please note that the shorter the stroke, the faster the cycle time.
All units should be connected to a filter/regulator to protect and control the SPU.
The thickness of the items to be fastened when compressed must never exceed the working length
of the needle which is used. The spoon opening in the needle must penetrate the items in order for
the fastener to toggle during insertion.
WARNING! Under no circumstances should the dual anti-tie down hand switch be
altered or replaced with a foot pedal or other actuation device.
4. STARTING
Before starting, the following steps should be double checked:
→ Air supply: filter regulator on the machine must be 80psi (6 bar).
→ Needle position: the lowest point must be about 0.5 cm below the needle plate.
→ Clear the working area.
CAUTION: Always wear protective glasses to prevent eye injuries.
How it works:
To complete the operation, machine has 3 cycles:
CYCLE A: by pressing and holding the finger switches , module goes down
CYCLE B: when the module is at its lowest position, the machine activates the ejector rod
CYCLE C: by releasing the finger switches , module goes up
NOTE: to activate the cycle A, press finger switches with both hands at the same time.
Starting to operate the machine:
→ Load the fasteners
→ Press switch for ejector rod a few times to make sure the module ejects the
fasteners properly
→ Insert the socks below the ski foot
→ Adjust height card holder and socks guides
→ With both hands press the finger switches and hold them in place
→ While holding switches, the module will go down to its final position and eject the
fastener trough the socks
→ Release the switches to lift the module to its upper position
→ Remove the socks from the working area
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1. HEIGHT ADJUSTMENTS
Adjust height of the module as needed for your application.
The module is adjusted by loosening the front four screws . By turning the support bracket
screw on the top of the machine, you can easily adjust the height of the module by sliding the
entire assembly up or down to the correct height.
1. Turn the height adjustment screw clockwise for raising the module.
2. Turn the screw anticlockwise to lower the module.
3. After adjustment, tighten four front screws .
CAUTION: By pressing two finger switches, the module goes to its final position. Check that
the needle does not hit the surface below the needle plate to prevent needle break. Verify that
the needle enters the needle plate cleanly and does not touch the sides or bottom of the needle
plate.
OPTIMAL SETTINGS: The optimal needle position is when the tip of the needle is about 0.5 cm
below the needle plate when the module is in its final position (cycle A).
2. ADJUSTING THE SPEED OF THE MODULE: cycle A, C
You can also adjust the speed of the cycle A (module goes down) and cycle C (module goes up).
Behind the machine, there is the main piston which has two adjustment screws .
By loosening the speed adjustment screw, the speed will increase. When you fasten the screw, the
speed will be reduced.
Lower screw: speed adjustments for cycle A
Upper screw: speed adjustments for cycle C
CAUTION: Very high speed can lead frequent cases of needle breaking.
NOTE: Turn the screws gently. Settings are extremely sensitive.
3. ADJUSTING TIMING OF EJECTOR ROD: cycle B
With the ejector rod screw you can adjust the timing of the ejector rod (cycle B). By gently
turning the screw, you will set the timing of the ejector rod.
NOTE: The optimal setting of the “cycle B” is when the ejector rod launches the fastener while the
module is 0.5 sec in its lowest position.
Adjustments
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1. REPLACING THE NEEDLE
Needles may wear out or damage over time, and they should be visually checked regularly to
ensure that the point is not bent, distorted, blunt or burred in any way, and that the shaft is straight.
A damaged needle will damage fabric, so be sure to check thoroughly.
NOTE: If the needle has broken or has been damaged during operation of the tool, it is likely that
the ejector rod has also been damaged. Check the ejector rod to verify that it is not bent or binding
before replacing the needle. If damaged, refer to replacing the ejector rod on page 13.
Disassembly
WARNING! Needles are extremely sharp and can puncture skin with very little pressure.
Take extreme care and always install the needle guard whenever handling the needle.
Should replacement of a needle be necessary, disconnect the air supply and remove any
fasteners that may be in the feed area prior to changing needles.
All units have a push button needle lock mechanism. They are immediately adjacent to the needle
on the nose of the power unit. Holding the shaft of the needle with one hand, turn the needle lock
lever towards the point of the needle until the needle can be pulled straight out of the module
nose.
NOTE: If the needle cannot be removed easily, or if it is jammed, return the unit to
STULAR PLUS LTD for service.
Assembly
WARNING! Always install the needle guard whenever the unit is not in use, or when
servicing the SPU module. Do not remove or replace the needle without installing the needle guard
first.
Replacements
12

1. Insert the replacement needle with the needle guard attached.
2. Align the slot in the needle with the slot in the tool.
3. Return the needle lock to the original locked position as shown.
4. Check that the needle is secure by pulling on the needle’s shaft.
5. Remove the needle guard.
WARNING! Make sure the needle is securely locked before restarting the tool.
2. REPLACING EJECTOR ROD
WARNING! Prior to any maintenance or repair, the air supply must be switched off.
In order to replace the ejector rod, please take the following steps:
1. Turn off the air supply
2. Remove the front cover.
3. Remove the ejector rod.
4. Replace the ejector rod aligning the guide pin in the slot (see SPU parts list for proper
replacement part).
5. Close the front cover.
3. REPLACING PAWL/FEED
Should the clip fasteners not move after activation to the next position, change the pawl/feed part.
After a while, the pawl feed can be damaged and will not move the clip forward to its next position.
WARNING! Prior to any maintenance or repair, the air supply must be switched off.
In this case, replace the pawl as follows:
1. Turn off the air supply
2. Remove the front cover
3. Remove the ejector rod
4. Replace the pawl
5. Insert the ejector rod
6. Close the front cover
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Spare parts list
Routine maintance
The spare parts list only applies to the Tagson PS-1 machine without Swiftach Power Unit (SPU).
For the SPU spare parts list, please see the manual for SPU.
This chapter explains the routine maintenance of the Tagson tagging machine. After finishing,
always clear the machine with the air blow gun , especially in the needle plate .
WARNING! Prior to any maintenance or repair, the air supply must be switched off.
WARNING! Always install the needle guard whenever the unit is not in use, or when
servicing the SPU module. Do not remove or replace the needle without installing the needle guard
first.
Compressed air is required to operate the machine, and the air supply should be free of moisture
or other contaminants. The supply must be capable of sustaining a line pressure of at least 80 psi
for table mount units such as Tagson portable tagging machine.
Air supply should be regulated by a filter/regulator set at the appropriate pressure (80 psi).
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
Part number
PV5218
DV V18
H32
P22
ALI
V32QS
PCU2575
AMH2075
FR14
Description
PV5218 Pneumatic valve
DVV18 Valve for two-handed activation
H32 M5 Valve for manual switching
P22 Black switch 32Q4
Ali link 1/8
V 32 QS 4 Mechanical valve
PCU 25 75 DDA Pneumatic cylinder
AMH 25 75 BA Guide cylinder
FR 14 Filter-regulator 0-8 Bar
QTY
2
1
1
2
1
1
1
1
1
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Trouble shooting
This chapter describes symptoms, possible causes and solutions to problems one may encounter
when operating the Tagson tagging machine.
Symptom
Fasteners breaking
Fastener not completely
applied
Fastener pulling out
Module does not go to its
final position
Fasteners are not
feeding consistently
Ejector rod jumps out of
the needle
Water or oil dripping from the
needle, cylinder or tool
Unit not cycling properly
Cause
Fastener size too small
regarding sock thickness
Card stock too tough
Bad material of the fasteners
Ejector rod launched too soon
Needle does not deep enough
into the needle plate
Card stock too weak/thin
Fastener pulling back through
hole
Too thick socks
Ski foot or module hits the guide
Feed pawl may be worn and
needs to be replaced
Banded ejector rod or needle
The filter/regulator may be filled
with water and/or oil.
Not enough air pressure
Action
Use larger fastener
Add holes to card stock
Chose Avery Dennison
polypropylene or nylon premium
fasteners
Adjust timing of ejector rod
Adjust height of the module.
Needle must be 0.5 cm under
needle plate
Change card stock
Use larger fastener
Use thinner socks. Max
thickness approx. 40 mm
Change module with extra long
needle to increase thickness to
50 mm.
Clear working surface. Remove
guides.
Change the pawl feed inside the
module
Change ejector rod or needle
Filter needs to be emptied or
replaced. Also check the main
air supply for condensation
build-up.
Air pressure must be 80 psi
15

STULAR PLUS LTD
Koroska cesta 26
SI-4000 Kranj
Slovenia, Europe
Tel. [phone]
Mail: [e-mail]