b2 electronic BA60 User manual

E N G L I S H
DHV0017 Rev12
b2 electronic GmbH
Riedstraße 1
6833 Klaus
AUSTRIA
Tel. [phone]
Fax + 43 5523 57373-5
www.b2hv.com
[email protected]
Subject to alterations –
errors excepted
Illustrations are not binding
BA60/75/80/100
User Manual
Breakdown Analyzer for
Insulating Oil

1 Introduction
2 DHV0017 b2 EN © b2 electronic GmbH
Table of Contents
1INTRODUCTION...................................................................... 3
1.1 Regarding this Document ..................................................................3
1.2 Documentation Conventions .............................................................4
1.3 Legal Considerations .........................................................................5
2SAFETY................................................................................... 7
2.1 Work Safety .........................................................................................7
2.2 Appropriate Applications ...................................................................8
3GENERAL DESCRIPTION ...................................................... 9
3.1 Technical Specifications ....................................................................9
3.2 Design Features ................................................................................11
3.3 Materials.............................................................................................12
4UNPACKING THE INSTRUMENT ......................................... 17
5DESIGN AND CONSTRUCTION ........................................... 18
5.1 Instrument Layout.............................................................................18
5.2 Instrument Set-up .............................................................................20
6SOFTWARE –REMOTE CONTROL ..................................... 25
7TEST PROCEDURE .............................................................. 26
7.1 Test Environment Criteria ................................................................26
7.2 Sample Selection and Handling ......................................................26
7.3 Instrument Connection.....................................................................27
7.4 Instrument Activation .......................................................................28
7.5Test Vessel Preparation ...................................................................28
7.6 Standard Test Execution ..................................................................29
7.7 Single Test Execution.......................................................................31
7.8 Withstand Test Execution ................................................................33
7.9 Error Messages .................................................................................35
7.10 Report.................................................................................................37
7.11 Instrument Disconnection and Termination ..................................40
8INSTRUMENT CARE............................................................. 41
8.1 Update ................................................................................................41
8.2 Installing Printer Paper Roll.............................................................41
8.3 Replacing Printer Ink Ribbon...........................................................43
8.4 Charging Internal Battery.................................................................45
8.5 Storage/Repairs.................................................................................45
9GLOSSARY AND ABBREVIATIONS .................................... 46
10 DECLARATION OF CONFORMITY....................................... 47

1 Introduction
©b2 electronic GmbH DHV0017 b2 EN 3
1 Introduction
Purpose
This Operating Manual serves to ensure the proper and safe use of
the Breakdown Analyzer (BA) for Oil.
This is only an Operating Manual, not a Software Manual.
1.1 Regarding this Document
Target User
This operating manual is designed to inform various user groups. The scope
and depth of the information provided may not be appropriate for all users.
However, it is important that all users familiarize themselves with this document
in full. The following is a guideline indicating the most significant information as
a function of the user’s responsibilities.
User
Responsibilities
Focus
BA Operator
•To adjust the BA instrument settings.
•To handle test liquid samples,
sample containers and test vessels
appropriately.
•To connect the BA test equipment.
•To carry out BA tests.
•To verify validity of BA application.
All Sections
Particular focus on all
safety messages
Procurement,
Management
•To assure that liquid test samples are
selected and handled appropriately.
•To assure that the workplace is safe
and has all required equipment.
•To assure that BA operators are
qualified technicians.
•To assure that operators fulfil their
responsibilities.
Particular focus on safety
messages and information
regarding general product
description.
Safety
NOTICE
NOTICE
This manual should always be on hand when using the BA test instrument.

1 Introduction
4 DHV0017 b2 EN © b2 electronic GmbH
1.2 Documentation Conventions
The following explain the symbols and safety messages found in this
document. The employment of safety symbols and signal words are
according to the DIN EN ISO 7010: 2012-10
Safety Messages
Symbols
DANGER
Indicates a hazardous situation which if not avoided will result in death or
serious injury.
WARNING
Indicates a hazardous situation which if not avoided could result in death or
serious injury.
CAUTION
Indicates a hazardous situation which if not avoided could result in minor or
moderate injury.
NOTICE
Indicates suggested practices to protect equipment and property.
Yellow triangle, framed in black: Used to indicate a potential hazard.
Only used in conjunction with description of the possible hazard!
Detailed symbol may correspond to this specific hazard.
Red outlined circle with red diagonal line: Used to indicate forbidden practices.
The described handling practice must not be carried out!
Blue circle with white exclamation mark: Used to indicate recommended
precautionary measures or a situation that can lead to property damage.

1 Introduction
©b2 electronic GmbH DHV0017 b2 EN 5
1.3 Legal Considerations
Warranty
b2 electronic GmbH provides an one-year warranty from the original purchase
date of instrument for all necessary parts and labor. This warranty is void in the
event of abuse, incorrect operation or use, unauthorized modification or repairs,
or failure to perform the specified maintenance as indicated in this operation
manual. This warranty does not include normal consumable items such as
lamps, paper rolls, printer ink ribbons, batteries or other auxiliary items.
This warranty and our liability are limited to replacing or repairing defective
equipment, at our discretion. Equipment that is returned to b2 electronic GmbH
must be packed in original packaging. All shipped items must be prepaid and
insured. No other warranties are expressed or implied.
Contact Information
b2 electronic GmbH
Riedstraße 1
6833 Klaus
Vorarlberg, Austria
T: [phone]
F: [phone]
www.b2hv.com
[email protected]
Copyright
© 2019 b2 electronic GmbH
All rights reserved.
No part of this publication may be reproduced, transmitted, stored,
or translated in hardcopy or electronic form without the written consent
of b2 electronic GmbH.
Your opinion matters!
Your comments and suggestions are of value. We are dedicated to
supporting your needs. Offering you optimal documentation is part of
our promise of quality.
Improvement suggestions regarding this manual may be sent to:
[email protected]
Thank you for your feedback!

1 Introduction
6 DHV0017 b2 EN © b2 electronic GmbH
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2 Safety
©b2 electronic GmbH DHV0017 b2 EN 7
2 Safety
Safety is priority! Respect all safety information indicated in this manual. Only
use the BA test instrument for appropriate applications. Ensure that BA opera-
tors are qualified technicians that understand the scope of their responsibilities.
2.1 Work Safety
NOTICE
Before carrying out any test with this instrument, read this Operating Manual
in its entirety.
WARNING
Electric Potential
Never assume that equipment is safe to handle without using the necessary
safety precautions.
•All procedures must comply with local safety regulations.
•Always ground the equipment prior to operation with an external power
supply and ensure that earth connections are made first and removed last.
•All equipment must be inspected for damage before use. Damaged
equipment must not be used.
•Avoid testing alone. In the event of an emergency another person’s
presence may be essential.
WARNING
Unauthorized Equipment Modifications
Unauthorized equipment modifications may lead to hazardous situations.
•Do not install substitute parts or make unauthorized modifications to the
test instrument and accessories.
•Test instruments must only be repaired or modified by authorized
b2 personnel.
WARNING
Flammable Materials
Improper handling and selection of test liquids and other solvents may
result in fire.
•Do not test liquids with flash points < 110 °C (230 °F)!
•The test vessel and electrodes must be free from cleaning solvents
before performing any high-voltage test.
WARNING
Toxic Materials
Cleaning solvents and oil samples must be handled and disposed of
according to manufacture indications.

2 Safety
8 DHV0017 b2 EN © b2 electronic GmbH
Improper handling of the BA test equipment may lead to material damage.
•Always unpack and store the BA test equipment according to the
instructions of this manual.
Improper handling of test vessels, oil and electrodes may lead to test sample
contamination and result in inaccurate test results.
•Never touch the electrodes with bare fingers.
•It is recommended to wear powder-free latex, nitrile surgical gloves or
equivalent when handling test vessels, oil and electrodes.
2.2 Appropriate Applications
The BA test instrument is designed to automatically test the breakdown strength
of liquid dielectrics.
Test Liquids
Insulating oils used in electrical apparatus such as transformers, tap changers,
circuit breakers, cables etc. are appropriate test liquids. Test liquids with boiling
points below 110 °C (230 °F) are not appropriate!
Test Methods
Test methods for determining the breakdown strength of liquid dielectrics are
specified by various international standards organizations. The appropriate
procedures, hardware and reporting requirements are specified in different
standards e.g. (IEC, VDE and ASTM, etc.)
The number of tests to be performed, voltage rise-rate, timing sequences, test
vessel and electrode configuration, test limits and ranges specified by certain
standards are pre-programmed in the BA test equipment. Refer to the section
“Technical Description” for a list of the automatic test standards applicable for
this BA instrument.
It is the responsibility of the BA instrument user to follow appropriate liquid
filling procedures and to set gap spacing of the electrodes according to the
selected standard.
NOTICE

3 General Description
©b2 electronic GmbH DHV0017 b2 EN 9
3 General Description
3.1 Technical Specifications
Characteristic
BA60
BA75
Article Number
SB5002
SB5001
Output Voltage [max.]
60 kV rms
75 kV rms
Measurement accuracy
±1 kV
±1 kV
Voltage slew rate
0.5 kV/s –10 kV/s
0.5 kV/s –10 kV/s
Resolution (displayed)
0.1 kV
0.1 kV
Power Supply
85 V –264 V (47 Hz –63 Hz)
85 V –264 V (47 Hz –63 Hz)
12 V external supply
Power Consumption
75 VA
75 VA
Internal Rechargeable
Battery
Not applicable
1 x 12 V / 7.2 Ah,
12 h continuous
Switch-off Time on Flashover
< 5 μs
< 5 μs
Oil Temperature
0 °C to 100 °C
0 °C to 100 °C
Temperature resolution
1 °C
1 °C
Display
2.8" colour
2.8" colour
Pre-programmed test standard *available on PC via BA ControlCenter.
AS 1767.2.1*
ASTM D 1816-04-1*
ASTM D 1816-04-2*
ASTM D 1816-12 : 1/2
ASTM D 877-02A*
ASTM D 877-02B*
ASTM D 877M-13 A/B
BS EN 60156
CEI EN 60156
CSN EN 60156/95
GOST 6581-75
IEC 60156:95
IP 295*
IP 295/83-2005
IRAM 2341/72*
JIS C 2101/78
MSZ 20880/74-1*
MSZ 20880/74-2*
MSZ 20880/74-3*
NBN C 27-002*
NBN C 10 156*
NF EN 60156*
ÖVE EN 60156
PA SEV EN 60156*
PN 77
PN 77/E-04408*
RVHP 1985*
SABS EN 60156*
SABS 555
UNE 21 309/70*
UNE EN 60156*
UTE C27-221/74*
VDE 370-5/96
User specific programs
Unlimited
Unlimited
software
BA ControlCenter
BA ControlCenter
Integrated Printer
Not applicable
Graphical output 44 mm
(dot matrix)
Printer paper
Not applicable
Standard 44 mm wide roll
Interface
Bluetooth®, USB memory stick
Bluetooth®, USB memory stick
Operating Temperature
-10 °C to +55 °C**
-10 °C to +55 °C**
Storage Temperature
-20 °C to +60 °C
-20 °C to +60 °C
Relative Humidity
non condensing
non condensing
Weight (batteries included)
19 kg
22 kg
Dimensions L x W x H (mm)
430 x 280 x 250
430 x 280 x 250
Note: b2 electronic GmbH reserves the right to modify values in accordance with future BA development.
**extended temperature range

3 General Description
10 DHV0017 b2 EN © b2 electronic GmbH
Characteristic
BA80
BA100
Article Number
SB5003
SB5004
Output Voltage [max.]
80 kV rms
100 kV rms
Measurement accuracy
±1 kV
±1 kV
Voltage slew rate
0.5 kV/s –10 kV/s
0.5 kV/s –10 kV/s
Resolution (displayed)
0.1 kV
0.1 kV
Power Supply
85 V –264 V (47 Hz –63 Hz)
12 V external supply
85 V –264 V (47 Hz –63 Hz)
12 V external supply
Power Consumption
75 VA
75 VA
Internal Rechargeable
Battery
1 x 12 V / 7.2 Ah,
12 h continuous
1 x 12 V / 7.2 Ah
12 h continuous
Switch-off Time On Flashover
< 5 μs
< 5 μs
Oil Temperature
0 °C to 100 °C
0 °C to 100 °C
Temperature resolution
1 °C
1 °C
Display
2.8" colour
2.8" colour
Pre-programmed test standard *available on PC via BA ControlCenter.
AS 1767.2.1*
ASTM D 1816-04-1*
ASTM D 1816-04-2*
ASTM D 1816-12 : 1/2
ASTM D 877-02A*
ASTM D 877-02B*
ASTM D 877M-13 A/B
BS EN 60156
CEI EN 60156
CSN EN 60156/95
GOST 6581-75
IEC 60156:95
IP 295*
IP 295/83-2005
IRAM 2341/72*
JIS C 2101/78
MSZ 20880/74-1*
MSZ 20880/74-2*
MSZ 20880/74-3*
NBN C 27-002*
NBN C 10 156*
NF EN 60156*
ÖVE EN 60156
PA SEV EN 60156*
PN 77
PN 77/E-04408*
RVHP 1985*
SABS EN 60156*
SABS 555
UNE 21 309/70*
UNE EN 60156*
UTE C27-221/74*
VDE 370-5/96
User specific programs
Unlimited
Unlimited
software
BA ControlCenter
BA ControlCenter
Integrated Printer
Graphical output 44 mm
(dot matrix)
Graphical output 44 mm
(dot matrix)
Printer paper
Standard 44 mm wide roll
Standard 44 mm wide roll
Interface
Bluetooth®, USB memory stick
Bluetooth®, USB memory stick
Operating Temperature
-10 °C to +55 °C**
-10 °C to +55 °C**
Storage Temperature
-20 °C to +60 °C
-20 °C to +60 °C
Relative Humidity
non condensing
non condensing
Weight (batteries included)
22 kg
32 kg
Dimensions L x W x H (mm)
430 x 280 x 250
521 x 343 x 300
Note: b2 electronic GmbH reserves the right to modify values in accordance with future BA development.
**extended temperature range

3 General Description
©b2 electronic GmbH DHV0017 b2 EN 11
3.2 Design Features
To assure that the workplace is safe and that operators can fulfill their
responsibilities with ease, the BA provides the following features.
Feature
Model
Purpose / Application
Advantage
Pre-programmed
test sequences
BA60
BA75
BA80
BA100
•To automatically test
according to internationally
recognized standards
•Facilitates complex testing
•Facilitates test repetition
Limited energy
release during
testing
BA60
BA75
BA80
BA100
•To minimize degradation
during testing
•Maximizes test accuracy by
reducing test influences
Self–Test
BA60
BA75
BA80
BA100
•To alert user of any device or
power supply abnormalities
prior to testing
•Improves safety
Stable test voltage
BA60
BA75
BA80
BA100
•To ensure testing is not
affected by variations in
line voltage
•Improves safety and
functionality
Electromagnetic
screening
BA60
BA75
BA80
BA100
•To ensure nearby electronic
devices are not affected by
any interference
•Improves safety and
functionality
Auto Sensing
power supply
BA60
BA75
BA80
BA100
•To allow for use under
various power input modes
•Improves instrument
portability and flexibility
Rechargeable
Battery
BA75
BA80
BA100
•To allow for testing without
an external power supply
•Increase instrument
portability
USB Memory Stick
BA60
BA75
BA80
BA100
•To save test reports
•Facilitates documentation
Communication
Port
BA60
BA75
BA80
BA100
•To provide USB and
Bluetooth®interface
•Facilitates documentation
Built in Printer
BA75
BA80
BA100
•To document test reports
•Facilitates documentation
Intelligent Design
BA60
BA75
BA80
BA100
•To avoid moving parts and
need for lubrication
•Reduces maintenance
•Improves instrument
durability and reliability

3 General Description
12 DHV0017 b2 EN © b2 electronic GmbH
3.3 Materials
Scope of supply
Items included upon delivery of the BA or listed below. The standard package is
a model of the BA and specifically mentioned the model associated equipment.
The 1marking specifies items that are country specific. See standard package
listed below. For inquiries, please contact b2 personnel.
Art. No.
Model
Item
Description
SB5002
BA60
Fully automatic Portable Liquid
Dielectric Oil Tester
SB5001
BA75
Fully automatic Portable Liquid
Dielectric Oil Tester including
integrated battery and printer.
SB5003
BA80
SB5004
BA100
Fully automatic Portable Liquid
Dielectric Oil Tester including
integrated battery and printer.

3 General Description
©b2 electronic GmbH DHV0017 b2 EN 13
Art. No.
Model
Item
Description
GB0051
BA60
BA75
BA80
Test Vessel IEC 60156 Fig II (0.4 l)
including:
•2.5 mm spacer gauge
•magnetic stirrer
•lifting stick for magnetic stirrer
•Pair of Electrode
•Ring nut wrench for test vessel
GB0055
BA100
GB0104
BA60
BA75
BA80
BA100
Polishing Gloves
GZD5001
BA60
BA75
BA80
BA100
USB memory stick incl.
BA ControlCenter (Software) and
BA ControlCenter Manual as PDF
KDG0013
BA60
BA75
BA80
BA100
Bluetooth USB Adapter 100 m
KEK00381
BA60
BA75
BA80
BA100
Main Cable EURO 3 m sw
EN60320/C13
VK0030
BA60
BA75
BA80
Transport Box
580 x 405 x 435 mm
VK0032
BA100
Transport Box
665 x 480 x 440 mm
VKE0007
BA60
BA75
BA80
Transport Protection –Molded Polylam
inserts
VKE0006
BA100
GB0102
BA75
BA80
BA100
Paper roll 44 x Ø 50 mm / 12, 1 VPE
GB0103
BA75
BA80
BA100
Epson ribbon black
The 1marking specifies items that are country specific. For enquiries, please contact b2 personnel.

3 General Description
14 DHV0017 b2 EN © b2 electronic GmbH
Accessories (Optional)
Optional and additional equipment is not included upon standard supply of
the BA. These items are available for order through b2 electronic GmbH.
For orders, please contact b2 personnel or our distributor.
Art. No.
Model
Item
Description
VKR0010
BA60
BA75
BA80
Rugged transport case
VKR0015
BA100
Rugged transport case
VKR0011
BA60
BA75
BA80
Transport Bag
VKR0016
BA60
BA75
BA80
Dust Cover
VKR0017
BA100
GB0120
BA75
BA80
BA100
12 V DC power supply lead for
connection to vehicle battery or
cigarette lighter socket; 5 m (16 ft)
SB5011
BA60
BA75
BA80
VT80 80 kV Calibrator
SB5014
BA100
VT100 100 kV Calibrator

3 General Description
©b2 electronic GmbH DHV0017 b2 EN 15
Art. No.
Model
Item
Description
GB0110
BA60
BA75
BA80
BA100
Setting gauge 1 mm
GB0111
Setting gauge 2 mm
GB0112
Setting gauge 2.5 mm
GB0115
Setting gauge 2.54 mm (0.1")
GB0113
Setting gauge 4 mm
GB0114
Setting gauge 5 mm
GB0053
GB0057
BA60
BA75
BA80
BA100
Test Vessel ASTM D1816 (0.4 l)
including:
•1 mm or 2 mm spacer gauge
specified by upon ordering.
GB0052
GB0056
BA60
BA75
BA80
BA100
Test Vessel ASTM D877 (0.4 l)
including:
•2.54 mm (0.1") spacer gauge
GB0050
GB0058
BA60
BA75
BA80
BA100
Test Vessel IEC 60156-Fig I (0.4 l)
including:
•2.5 mm spacer gauge
•magnetic stirrer
•lifting stick for magnetic stirrer
GB0301
BA60
BA75
BA80
BA100
Electrode Pair “Mushrooms” for
ASTM D1816
IEC 60156-Fig II
GB0302
BA60
BA75
BA80
BA100
Electrode Pair “Discs” for
ASTM D877
GB0303
BA60
BA75
BA80
BA100
Electrode Pair “Sphere” for
IEC 60156-Fig I
NOTICE
Equipment not included
Grounding cable for use with an external power supply are not supplied
by b2 electronic GmbH. Grounding cables should have a cross-section
of min. 1.5 mm2.

3 General Description
16 DHV0017 b2 EN © b2 electronic GmbH
Printer Replacement Parts
Upon initial delivery of the BA the printer mechanism is fully
installed. Additional printer replacement parts are available for
order through b2 electronic GmbH. For orders, please contact
b2 personnel or our distributor.
Art. No.
Model
Item
Description
GB0102
BA75
BA80
BA100
Paper roll 44 x Ø 50 mm / 12, 1 VPE
GB0103
BA75
BA80
BA100
Epson ribbon black
NOTICE
Only applicable for models with integrated printer.

4 Unpacking the instrument
©b2 electronic GmbH DHV0017 b2 EN 17
4 Unpacking the instrument
The instrument is shipped in a well protected padded box. On either side of
instrument foam inserts are molded around the instrument. To prevent against
injury and equipment damage, adhere to the following instructions when
unpacking the instrument:
Step
Procedure
Example
1
Grasp the instrument around the front
and back.
Do not pick the instrument up from the foam
inserts as they may release causing the
instrument to fall.
2
With the foam inserts still intact, lift the
instrument, from the box and place it on a
stable surface.
3
Carefully remove foam inserts one at a time.
4
Check the instrument for damage that may
have occurred during transport. In the event
of damage notify b2 electronic GmbH and
the shipping company.
5
For future shipping or transportation, do not
discard the original shipment packaging.
Do not transport the instrument with
inserted test vessel!

5 Design and Construction
18 DHV0017 b2 EN © b2 electronic GmbH
5 Design and Construction
5.1 Instrument Layout
Reference Image Only!

5 Design and Construction
©b2 electronic GmbH DHV0017 b2 EN 19
Pos.
Name
Description
1
Test vessel
Liquid dielectric test cell including an electrode pair
with adjustable spacing.
2
Test chamber
Isolated housing with integrated electromagnetic
screening and built-in oil pan.
3
Lid
Hinged with safety interlocks
4
Display screen
Ultra-Bright colour display to show menu options and
status information.
5
Carrying handle
Facilitates instrument portability.
6
Grounding screw
Connection point from the BA to ground cable.
(Applicable for testing with an external power source)
7
12 V DC power supply plug
(Only applicable for models with
integrated battery)
Connection point from the BA to an external DC
power source.
8
AC power supply plug
Connection point from the BA to an external AC
power source.
9
Printer
(Only applicable for models with
integrated printer)
Provides hardcopy record during BA test.
Report format and content depends on the test
standard selected and its corresponding required
parameters.
10
Communication port
Connection point from the BA to a USB memory stick
11
Navigation wheel
•Pressing the Up / Down arrows allows the user
to select menu items.
•Pressing the Left / Right arrows allows the user
to change the function values and instrument
settings.
•Clicking “OK” in the centre of the navigation wheel
enters the menu selection or value entered.
12
On / Off Button
•To turn on the instrument, press the button for
approx. 1 second.
•To turn off the instrument, press and hold the
button until display gets dark.

5 Design and Construction
20 DHV0017 b2 EN © b2 electronic GmbH
5.2 Instrument Set-up
Prior to first utilization, the BA instrument settings should be established. These
settings can be modified at anytime thereafter. Under “Reports – Settings” in the
“Instrument Settings” menu the following functions can be adjusted:
•Printer en-/disabled
•Stirrer en-/disabled
•Clock Settings
•Language
•Region
•Bluetooth
•Colour
Change between weak and high contrast
Under “Report Settings” in the “Maintenance” Menu you can handle the
following points:
•Paper Feed
•Printer Test
•Voltage Check
•Clean Electrodes
•System Info
Use the Up / Down arrows of the navigation arrows to select one of the
menu functions. To return to the main menu use the Up / Down arrows to place
the cursor on the “Main Menu” option and click “OK”.
Setting
Options
Example
Printer
To enable or disable the printer, with the cursor on
the “Printer” option.
Use “OK” to toggle one of the following options:
•Enabled
•Disabled
Stir on HV
To activate or deactivate the liquid stirring function,
with the cursor on the “Stir on HV” option.
Use “OK” to toggle one of the following options:
•Enabled
•Disabled
Depending on the standard selected, this
option selects whether the stirrer is on/off
during High-Voltage.