B2 Hva series User manual

HVA Family

HVA28 | HVA34-1 | HVA45

and corresponding TD models

User Manual

Ultra-compact, universal

VLF High Voltage Testing Set with Tan Delta

Firmware V2

ENGLISH

DHV0086 Rev06

b2 electronic GmbH

Riedstrasse 1

6833 Klaus

Austria

T +43 (0) 5523 57373

F + 43 (0) 5523 57373-5

www.b2hv.at

info@b2hv.at

Subject to alterations.

Errors excepted.

Illustrations are not binding.

ZERTIFIZIERT

TÜV AUSTRIA CERT GMBH

EN ISO 9001

ZERTIFIKAT NR. 20 100 92003758

Table of Contents

1 Introduction ��4

1.1 About this Document.......................................................................4

1.2 Documentation Conventions ...........................................................5

1.3 Legal Considerations.......................................................................7

2 Safety��8

2.1 General Safety ................................................................................8

2.2 Work Safety.....................................................................................8

2.3 Appropriate Applications................................................................10

2.4 OperatorQualications..................................................................10

3 General Description �� 11

3.1 TechnicalSpecications ................................................................ 11

3.2 Design Features............................................................................14

3.3 External Interlock and Control ......................................................15

3.4 Materials........................................................................................16

4 Design and Construction��18

4.1 Control Elements...........................................................................18

4.2 User Interface................................................................................20

4.3 Instrument Setup...........................................................................25

4.4 Operation Modes...........................................................................32

5 Test Procedure ��36

5.1 Equipment setup ...........................................................................36

5.2 Manual Test Mode .........................................................................40

5.3 Automatic Test Mode.....................................................................55

5.4 Interrupting a Test..........................................................................73

5.5 Discharge Status...........................................................................74

6 Tan Delta ��75

6.1 Application.....................................................................................75

6.2 Equipment Setup...........................................................................76

6.3 Tan Delta Test................................................................................82

6.4 PC Software ..................................................................................86

7 Reporting ��87

7.1 Report Type...................................................................................87

7.2 Report Activation ...........................................................................87

7.3 Report Naming Instructions...........................................................88

7.4 Manage Reports............................................................................90

8 Disconnection Procedure��96

8.1 Disconnection Diagram - Normal Conditions ................................96

8.2 Disconnection Diagram - System Failure......................................98

9 Instrument Care��100

10 Accessories ��101

11 Glossary and Abbreviations��102

12 Declaration of Conformity ��104

Introduction

1 Introduction

Purpose

The purpose of this manual is to ensure the proper and safe use of the HVA28,

HVA28TD, HVA34-1, HVA34TD-1 HVA45 and HVA45TD testing instruments.

1�1 About this Document

Devices

This document applies the corresponding HVA smart VLF units.

HVA refers to HVA28, HVA28TD, HVA34-1, HVA34TD-1, HVA45 and HVA45TD.

Target Users

This user manual is designed to inform various user groups. The scope

and depth of the information provided may not be appropriate for all users.

However, it is important that all users familiarize themselves with this

documentinfull.Thefollowingisaguidelineindicatingthemostsignicant

information as a function of the user’s responsibilities.

User Responsibilities Focus

HVA operator • Connecting the equipment

• Carrying out manual or pre-programmed test

sequences

• Verifying the validity of a HVA application

• Adjusting instrument settings

• Programming automatic test sequences in

accordance with particular testing standards

All sections

Particular focus on all

safety messages

Procurement,

management

• Assuring that the workplace is safe and has all

required equipment

• AssuringthatHVAoperatorsarequaliedtech-

nicians

• Assuringthatoperatorsfulltheirresponsibilities

Particular focus on

safety messages and

information regarding

general product

description.

Safety

NOTICE

This manual should always be on hand when using the HVA testing

instruments.

Introduction

1�2 Documentation Conventions

This chapter explains the symbols and safety messages in this document.

Safety symbols and signal words are used in accordance with the American

National Standards Institute standard ANSI Z535.6 „Product Safety Signs and

Labels“.

Safety Messages

Danger DANGER

Indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

Warning WARNING

Indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

Caution CAUTION

Indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

Notice NOTICE

Indicates suggested practices to protect equipment and property.

Safety Messages

A detailed symbol, yellow triangle, framed in black: Used to indicate a

potential hazard.

Only used in conjunction with description of the possible hazard!

Detailedsymbolmaycorrespondtoaspecichazard.

Circle outlined in red with red diagonal line: Used to indicate forbidden

practices.

The practice described must not be carried out!

Blue circle with white exclamation mark: Used to indicate recommended

precautionary measures or a situation that can lead to property damage.

Introduction

b2 Customer Portal – customers�b2hv�com

Register now and gain access to quick and comprehensive support and the

product data base.

The b2 Customer Portal is exclusively reserved for b2 electronic customers.

Register now for:

• Information about meetings and training sessions

• Documents and manuals

• Newsoftwareorrmwareversions

• Support and service request tools

• Messaging

• Newsletters at your request

Introduction

1�3 Legal Considerations

Warranty

b2 provides a one-year warranty from the original purchase date of the

instrument on all necessary parts and labor. This warranty is void in the

event of abuse, incorrect operation or use, unauthorized modication or

repairs,orfailuretoperformthespeciedmaintenanceasindicatedinthis

user manual. This warranty does not include normal consumable items such

as lamps, paper rolls, printer ribbons, batteries or other auxiliary items.

This warranty and our liability are limited to replacing or repairing defective

equipment, at our discretion. Equipment that is returned to b2 must be

packed in original packaging. All shipped items must be prepaid and insured.

No other warranties are expressed or implied.

Contact Information

b2 electronic GmbH

Riedstrasse 1

6833 Klaus

Vorarlberg, Austria

T: +43 (0)5523 57373

F: +43 (0)5523 57373-5

www.b2hv.at

info@b2hv.at

Copyright

No part of this publication may be reproduced, transmitted, stored, or translated

in hard copy or electronic form without the written consent of b2 electronic GmbH.

Your opinion matters!

Your comments and suggestions are of value. We are dedicated to supporting

yourneeds.O󰀨ering youoptimaldocumentation ispartofour promiseof

quality.

Improvement suggestions regarding this manual may be sent to:

info@b2hv.at

Thank you for your feedback!

Safety

2 Safety

Safety is paramount! Respect all safety information; only use the HVA for

appropriate applications and ensure that operators possess the required



2�1 General Safety

NOTICE

User Manual

Before carrying out any high voltage test with this instrument, read this

User manual in its entirety.

2�2 Work Safety

DANGER

Electric Shock Hazard

Never assume that equipment is safe to handle without using the necessary

safety equipment and earthing procedures.

• All procedures must comply with local safety regulations.

• Always treat exposed connectors and conductors as potential electric

shock hazards.

• Device under Test (DUT) must be earthed, de-energized and isolated

from all power sources.

• All auxiliary electrical apparatus such as switchgear, surge arresters

etc. must be isolated from the test power source and the DUT.

• All cables and connectors must be inspected for damage before use.

Damaged equipment must not be used.

• Earthconnectionsmustbemaderstandremovedlast.

• DUT must be discharged and earthed before disconnecting the test

lead.

• Avoid testing alone. In the event of an emergency, another person’s

presence may be essential.

Safety

DANGER

Authorized Personnel Only

Thetestareamustbesecuredtokeepnon-qualiedpersonnelo󰀨the

premises!

• Signs must warn all persons of the high voltage test area.

• Onlyqualiedelectricaltechniciansshouldhaveaccesstothetest

area.

• Otherpersonsmustbeaccompaniedbyqualiedelectricaltechnicians

and must be informed of the risks involved.

WARNING

Radiation Hazard

Testing vacuum bottles, above their rated voltage, with DC can produce

dangerous X-rays.

NOTICE

Equipment Handling

DUT must have clean connections.

Testinginstrumentsmustonlyberepairedormodiedbyauthorized

b2 personnel.

NOTICE

If required according to local safety regulations

Wear high voltage gloves when handling high voltage cables and

equipment.

WARNING

This is a class A product. In a domestic environment, this product may

cause technical interference, in which case the user may be required to

take adequate measures.

Safety

2�3 Appropriate Applications

The HVA testing instruments is designed to perform high voltage insulation

testing of various types of highly capacitive loads.

Appropriate DUTs

DUT Type Examples

Cables • Extruded cables (e.g. XLPE)

• Laminated cables (e.g. PILC)

• Insulated cables

• Cable jackets/sheaths

Other highly capacitive loads • Generators

• Switchgear

• Transformers

• Rotating machines

• Insulators

• Bushings

Appropriate measurements

Measurement Examples

Test • Capacitance

• Resistance

• Dielectric breakdown voltage

• RMS current

• Applied voltage

NOTICE

Other Applications

Before proceeding, contact b2 to validate appropriate use!

2�4 

HVAoperatorsmustbequaliedelectricaltechnicians!Proofofnecessary

qualicationsforworkinginhighvoltagedomainismandatory.Itishighly

recommended that operators have completed an emergency rescue training

programme.

General Description

3 General Description

3�1 

Characteristic HVA28TD1HVA281

Article number SH5002 SH5001

Input supply voltage 100-240 V 50/60 Hz (400 VA)

Input supply power 400 VA

Output voltage [Max.]

VLF sine wave: 0-29 kVpeak, 21 kVrms

DC: ± 0-28 kV

VLF square wave: 28 kV

resolution: 0.1 kV, accuracy: ±1 %

Output current 0-20mA,accuracy:±1%,resolution:1μA

Resistance range 0.1MΩ-5GΩ

Output frequency 0.01-0.1 Hz in steps of 0.01 Hz, default: 0.1 Hz (auto frequency)

Output load

0.5μF@0.1Hz@20kVrms

5.0μF@0.01Hz@20kVrms

10.0μFmaximumCapacitance!2

Sheath test max test voltage: 10 kV | trip current: 0.1 mA-5.0 mA

Sheath fault location3max test voltage: 10 kV | pulse/period: 1:3 / 4 s, 1:5 / 4 s, 1:5 / 6 s, 1:9 / 6 s

Metering Voltage and Current (True rms and/or peak), Capacitance,

Resistance, Time, Flashover Voltage

Tan delta measurement accuracy ±1 x 10-4 optional

Duty cycle Continuous! No thermal limitation on operating time.

Test modes manual & automatic

Output modes

AC (VLF) Symmetrical and load independent across full range,

DC (plus or negative polarity), Burn-/Fault Condition or

Fault Trip Mode, Jacket/Sheath Testing

Safety 12 kV/50 Hz Feedback Protection | integrated electronic and mechanical

discharge devices - DDD®: Dual Discharge Device (internal)

Computer Interfaces Bluetooth and USB

Record storage Built-in memory: up to 50 reports, 50 test sequences

USBashdrive:unlimited

Software “b2 ControlCenter” for Windows

Weight 14 kg

Dimensions L x W x H Peli Case 1430, 430 mm x 240 mm x 340 mm

Environment temperature: storage: -25°C to +70°C, operating: -20°C to +55°C

humidity: 5-85% non condensing

1 technical specications are subject to change. b2 reserves the right to modify values in accordance with future HVA development.

2 at lower frequency and voltage

3 in combination with locating device (not in scope of delivery)

General Description

Characteristic HVA34TD-11HVA34-11

Article number SH5008 SH5007

Input supply voltage 100-240 V 50/60 Hz (400 VA)

Input supply power 1.200 VA

Output voltage [Max.]

VLF sine wave: 0-34 kVpeak, 24 kVrms

DC: ± 0-34 kV

VLF square wave: 34 kV

resolution: 0.1 kV, accuracy: ± 1 %

Output current 0-60mA,accuracy:±1%,resolution:1μA

Resistance range 0.1MΩ-5GΩ

Output frequency 0.01-0.1 Hz in steps of 0.01 Hz, default: 0.1 Hz (auto frequency)

Output load

1.5μF@0.1Hz@24kVrms

2.8μF@0.01Hz@18kVrms

10.0μFmaximumCapacitance!2

Sheath test max test voltage: 10 kV | trip current: 0.1 mA-5.0 mA

Sheath fault location3max test voltage: 10 kV | pulse/period: 1:3 / 4 s, 1:5 / 4 s, 1:5 / 6 s, 1:9 / 6 s

Metering Voltage and Current (True rms and/or peak), Capacitance,

Resistance, Time, Flashover Voltage

Tan delta measurement accuracy ± 1 x 10-4 optional

Duty cycle Continuous! No thermal limitation on operating time.

Test modes manual & automatic

Output modes

AC (VLF) Symmetrical and load independent across full range,

DC (plus or negative polarity), Burn-/Fault Condition or

Fault Trip Mode, Jacket/Sheath Testing

Safety 12 kV/50 Hz Feedback Protection | integrated electronic and mechanical

discharge devices - DDD®: Dual Discharge Device (internal)

Computer Interfaces Bluetooth and USB

Record storage Built-in memory: up to 50 reports, 50 test sequences

USBashdrive:unlimited

Software “b2 ControlCenter” for Windows

Weight 39 kg

Dimensions L x W x H Peli Case 1440, 500 mm x 305 mm x 457 mm

Environment temperature: storage:-25°C to +70°C, operating: -20°C to +55°C

humidity: 5-85% non condensing

1 technical specications are subject to change. b2 reserves the right to modify values in accordance with future HVA development.

2 at lower frequency and voltage

3 in combination with locating device (not in scope of delivery)

General Description

Characteristic HVA45TD1HVA451

Article number SH5011 SH5010

Input supply voltage 100-240 V 50/60 Hz (400 VA)

Input supply power 1.200 VA

Output voltage [Max.]

VLF sine wave: 0-45 kVpeak, 32,3 kVrms

DC: ± 0-45 kV

VLF square wave: 45 kV

resolution: 0.1 kV, accuracy: ± 1 %

Output current 0-60mA,accuracy:±1%,resolution:1μA

Resistance range 0.1MΩ-5GΩ

Output frequency 0.01-0.1 Hz in steps of 0.01 Hz, default: 0.1 Hz (auto frequency)

Output load

1μF@0.1Hz@32kVrms

10.0μF@0.01Hz@32kVrms

10.0μFmaximumCapacitance!2

Sheath test max test voltage: 10 kV | trip current: 0.1 mA-5.0 mA

Sheath fault location3max test voltage: 10 kV | pulse/period: 1:3 / 4 s, 1:5 / 4 s, 1:5 / 6 s, 1:9 / 6 s

Metering Voltage and Current (True rms and/or peak), Capacitance,

Resistance, Time, Flashover Voltage

Tan delta measurement accuracy ± 1 x 10-4 optional

Duty cycle Continuous! No thermal limitation on operating time.

Test modes manual & automatic

Output modes

AC (VLF) Symmetrical and load independent across full range,

DC (plus or negative polarity), Burn-/Fault Condition or

Fault Trip Mode, Jacket/Sheath Testing

Safety 12 kV/50 Hz Feedback Protection | integrated electronic and mechanical

discharge devices - DDD®: Dual Discharge Device (internal)

Computer Interfaces Bluetooth and USB

Record storage Built-in memory: up to 50 reports, 50 test sequences

USBashdrive:unlimited

Software “b2 ControlCenter” for Windows

Weight 39 kg

Dimensions L x W x H Peli Case 1440, 500 mm x 305 mm x 457 mm

Environment temperature: storage:-25°C to +70°C, operating: -20°C to +55°C

humidity: 5-85% non condensing

1 technical specications are subject to change. b2 reserves the right to modify values in accordance with future HVA development.

2 at lower frequency and voltage

3 in combination with locating device (not in scope of delivery)

General Description

3�2 Design Features

To assure that the workplace is safe and that operators can full their

responsibilities with ease, the HVA provides the following features.

Feature Purpose Advantage

Optimized frequency

selection/automatic load

measurement

• To test capacitive loads

• No instrument restart necessary

• Facilitates testing

• Limits number of connections to

the DUT

Fully automatic test

sequences

• To test according to IEEE or other

standards

• Facilitates complex testing

• Facilitates test repetition

Real time display • To instantly indicate output voltage • Facilitates testing

Load-independent

output

• To display true symmetrical sine and

square waveforms

• Facilitates testing

Built-in memory • To save test sequences

• To save test reports

• Facilitates test repetition

• Facilitates documentation

Arc management • To provide short-circuit protection

• To allow for fault conditioning

• Limits test interruptions commonly

encountered when using

conventional HV testing

instruments that immediately trip

on arc detection

Automatic load

measurement

• To limit connections to the DUT • Facilitates testing

Intelligent design • To avoid moving parts and need for

lubrication

• Reduces maintenance

• Improves instrument durability

and reliability

Instrument lock - key

switch

• To prevent unauthorized use • Improves safety

Local and remote

emergencyo󰀨switches

• To shut down operations in emergency

situation

• Improves safety

Fully integrated

discharge and transient

circuit

• To ground the DUT after testing

• To protect the unit from transient

overvoltages

• Improves safety

• Protects instrument

Initial load clearance

test at reduced

voltages

• To check automatically for shorts or

grounds, during load measurement,

before test initiation

• Improves safety

Return voltage

indication

• To monitor external high voltage

greater than 100 V (AC)

• Improves safety

General Description

Feature Purpose Advantage

Discharge status

indication

• To indicate when DUT is not fully

discharged red LED lights 71 switches

on when residual voltage is greater

than 100 V

• Improves safety during normal

disconnection procedures

USB • To store test reports

• To upload test sequences

• Facilitates documentation

• Facilitates test repetition

Bluetooth • To send test reports

• To upload test sequences

• Facilitates documentation

• Facilitates test repetition

IP67 (with closed lid) • To avoid damage during transport or

storage

• To protect instrument from water

• Protects instrument

• Improves functionality

3�3 External Interlock and Control

(only applicable for HVA34-1, HVA34TD-1, HVA45 and HVA45TD)

NOTICE

Equipment Not Included

Cables for remote control and external lamps are not in scope of delivery!

Cable requirements:

• Twisted pair; rating: 600 V;

• Dimensions: 18 gauge or 1 mm²

• 2-pole to 5-pole cable

External lamp requirements:

• Data: 12 V, max 1.2 W

• Recommended colours: red, green

1

2

3

4

5

6

7

PIN1: Interlock

PIN2: Interlock

PIN3: Not in use

PIN4: Not in use

PIN5: Lamp HV ON

PIN6: Lamp HV OFF

PIN7: Ground (GND)

General Description

3�4 Materials

Scope of Delivery

Items included with delivery of the HVA are listed below. The 1 markingspecies

intemsthatarecountryspecic.Forinquiries,pleasecontactb2.Pleasenote

that the items depend on availability and delivery terms.

Standard Accessories

The following items are included in all HVA deliveries.

Art� Nr� Item Image pcs Art� Nr� Item Image pcs

GH0522 Earth Lead 4 m 6 mm²

transparent M6/Clamp

1 KEC0007 Extra Key for Power On 1

KEK00381Power Cord EF/C13

10 A 3 m black

1 KDD0012 USB Pen Flash Drive

b2

1

DHV00861User Manual EN 1 PC software 1

HVA28 Accessories

The following items are included in the HVA28 delieveries.

Art� Nr� Item Image pcs Art� Nr� Item Image pcs

GH0570 HVA34 HV Test Lead

65 kV 4 m 80 A Clamp

1KMD0086 HVA28 HV plug

protection cover

1

VK0046 HVA28 card board

475 x 365 x 555 mm

1VKR0027 HVA28 lap top bag 1

VS0002 HVA28 shoulder strap

for Peli Case

HVA28TD Accessories

The following items are includes in the HVA28TD delieveries.

Art� Nr� Item Image pcs Art� Nr� Item Image pcs

GH0584 HVA28 HV Test Lead

65 kV TD 4 m 80 A

Clamp

1KMD0086 HVA28 HV plug

protection cover

1

VK0046 HVA28 card board

475 x 365 x 555 mm

1VKR0027 HVA28 lap top bag 1

General Description

Art� Nr� Item Image pcs Art� Nr� Item Image pcs

VS0002 HVA28 shoulder strap

for Peli Case

1KEK0126 Connection Lead

External Guard 4 mm

- Snap

2

KEK0127 Test Lead 4 mm 1,5 m

Black MFK15-1-150

1KES0021 Dolphin Clip 32 A 4 mm

Jack Red

2

KMD0081 Corona Shield Two-

Part, Min. Clearance

Distance = 10 mm

2KMSO0064 HVA Guard connection

DUT

2

HVA34-1 / HVA45 Accessories

The following items are included in the HVA34-1 and HVA45 delieveries.

Art� Nr� Item Image pcs Art� Nr� Item Image pcs

GH06612HVA45 HV Test Lead

100 kV TD 5 m MC14

1VK0060 HVA34-1/ HVA45 card

board

585 x 383 x 700 mm

1

VKR0045 HVA45 Lap top bag for

accessories

1

HVA34TD-1 / HVA45TD Accessories

The following items are included in the HVA34TD-1 and HVA45TD delieveries.

Art� Nr� Item Image pcs Art� Nr� Item Image pcs

GH06612HVA45/TD HV cable

100 kV/5 m/MC14 mm

1VK0060 HVA34-1/ HVA45 card

board

585 x 383 x 700 mm

1

VKR0045 HVA45 Lap top bag for

accessories

1KEK0126 Connection Lead

External Guard 4 mm

- Snap

2

KEK0127 Test Lead 4 mm 1,5 m

Black MFK15-1-150

1KES0021 Dolphin Clip 32 A 4 mm

Jack Red

2

KMD0081 Corona Shield Two-

Part, Min. Clearance

Distance = 10 mm

2KMSO0064 HVA Guard connection

DUT

2

2 The HV cable GH0661 is not PD free. For measuremts in combination with a PD system you need a PD-free cable.

Design and Construction

4 Design and Construction

4�1 Control Elements

Front Panel

All HVA control and connection components are located on the front panel.

Location Description

Front Panel • Test controls and emergency shutdown

• HV status information

• Cable and power source connections

• Air vent

• USB

HVA28/HVA28TD Front panel

HVA34-1/HVA34TD-1/HVA45/HV45TD Front panel

10

43

40

42

48 48

41

30

31

70

71

72

1

1 42 41

40

48

43

70

72

71

30

10

48

31

47

Design and Construction

Nr� Name Description

1Earthing connector Serves as connection point from HVA to earth.

10 HV output connector Serves as connection point from the HVA to the HV test lead.

To connect:

Screw the HV test lead into the HV output connector (until a

click can be heard) and tighten.

30 Power supply plug Serves as connection point from the HVA to the100V-240V,

50/60 Hz power source.

31 Communication port Serves as connection point from the HVA to a USB device.

40 HVswitch[on/o󰀨]

button

Activates high voltage.

To activate HV output:

Press within 10 seconds after “Start” - see 5.3 Automatic

Test Mode on page 55

41 Navigation knob Enables user to select options and functions shown on display

- see 5.3 Automatic Test Mode on page 55

- To scroll selection up or down: Rotate

- To enter selection: Click (push in)

42 Emergency OFF

button

Activates emergency shutdown.

Device operation is only possible if the Emergency OFF

button is deactivated.

- To activate Emergency OFF: Press in

- To deactivate Emergency OFF: Release latch and rotate

43 Keyswitch[on/o󰀨] Locks the unit to prevent unauthorized use.

- To disable unit: Remove key from the OFF Position

- To reactivate unit: Replace key and turn to ON Position.

47 Remote control

interlock plug

Provides interlock for the remote switch (i.e. interlock). Can

beconnectedtoaremoteemergencyo󰀨switch,agate,foot

pedal or a main switch.

48 Air vent Air inlet for cooling of electronic elements.

49 Air vent Air outlet for cooling of electronic elements.

70 Display screen Displays menu, options and status information.

71 Red LED Indicates HV status. Red light indicates:

- High Voltage is ON (possible DANGER)

- DUT is not discharged (residual voltage > 100 V)

72 Green LED Indicates HV status. Green light indicates:

- High Voltage is OFF

Design and Construction

4�2 User Interface

4�2�1 Main Screen

Element Picture Description

Title After activating the unit, display shows “Main

Menu”

Unit Indicates type of unit operated

Date and time Indicates day, date and time

USB Indicates if USB is enabled (green) or disabled

(red)

Bluetooth Indicates if Bluetooth is enabled (green) or disabled

(red)

Scroll button If active, scroll up or down the screen

Up & Down

arrows

Use to navigate up and down in activated control

boxes.

Control Box

Selected

Control box is selected, press “Enter” to activate/

change/ edit

Button Selected Button is selected. Press “Enter” to activate

B2 HVA Series User manual

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