Bacharach Monoxor Plus User manual

Carbon Monoxide Analyzer
Configuration and Operation Manual
Instruction 0019-9370
Revision 0
August 2013
Product Leadership •Training •Service •Reliability
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Monoxor

Plus Manual
ii 0019-9370 Rev 0
WARRANTY POLICY
Bacharach, Inc. (Bacharach) warrants to the buyer that this product will be free from
material defects, free from manufacturing defects, and will conform substantially to
Bacharach’s applicable specifications at the time of delivery.
Bacharach’s liability and the buyer’s remedy under this warranty are limited to the
repair or replacement, at Bacharach’s option, of this product or parts thereof returned
to Bacharach and shown to Bacharach’s reasonable satisfaction to have been defective;
provided that written notice of the defect is given by buyer to Bacharach within two (2)
years after the date of delivery of this Product by Bacharach.
Bacharach warrants to the buyer that Bacharach will convey good title to this product.
Bacharach’s liability and the buyer’s remedy under this warranty of title are limited to:
the removal of any title defects or, at the election of Bacharach, the replacement of this
product or parts thereof that are defective in title.
The foregoing warranties are exclusive and are given and accepted in lieu of (I) any and
all other warranties, express or implied, including without limitation the implied
warranties of merchantability and fitness for a particular purpose: and (II) any
obligation, liability, right, claim or remedy in contract or tort, whether or not arising
from Bacharach’s negligence, actual or implied. The remedies of the buyer shall be
limited to those provided herein to the exclusion of any and all other remedies
including, without limitation incidental or consequential damages. No agreement
varying or extending the foregoing warranties, remedies or this limitation will be binding
upon Bacharach unless in writing and signed by a duly authorized officer of Bacharach.
Register your warranty by visiting
www.MyBacharach.com
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Monoxor

Plus Manual
0019-9370 Rev 0 iii
NOTICE
Product improvements and enhancements are continuous; therefore the
specifications and information contained in this document may change without
notice.
Bacharach, Inc. shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or
use of this material.
No part of this document may be photocopied, reproduced, or translated to
another language without the prior written consent of Bacharach, Inc.
Copyright © 2013, Bacharach, Inc., all rights reserved.
BACHARACH, Fyrite, True Spot, Monoxor, and B-SMART are registered
trademarks of Bacharach, Inc. All other trademarks, trade names, service
marks and logos referenced herein belong to their respective companies.
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Monoxor

Plus Manual
iv 0019-9370 Rev 0
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Monoxor

Plus Manual Table of Contents
0019-9370 Rev 0 v
Table of Contents
Section 1. Overview.................................................................................... 1
1.1. Introduction ............................................................................................ 1
1.2. Conventions............................................................................................. 1
1.3. Safety....................................................................................................... 1
1.4. Product Overview.................................................................................... 2
1.5. Components ............................................................................................ 5
1.6. Features................................................................................................... 7
1.7. MonoxorPlus Sales Combinations ........................................................ 8
1.8. Specifications........................................................................................... 8
Section 2. Setup........................................................................................ 10
2.1. Connecting the Probe............................................................................ 10
2.2. Front Panel Buttons............................................................................... 11
2.3. Power Options....................................................................................... 12
2.4. Turning On the MonoxorPlus ............................................................. 13
Section 3. Configuration ........................................................................... 14
3.1. Menu Structure Overview ..................................................................... 14
3.2. The Warm-up Sequence........................................................................ 14
3.3. Main Menu ............................................................................................ 15
3.4. Ambient CO Menu................................................................................. 16
3.5. Differential Temperature Menu ............................................................ 17
3.6. Memory Options Menu......................................................................... 18
3.7. Setup Menu........................................................................................... 19
3.8. Calibration Menu................................................................................... 27
3.9. Diagnostics Menu.................................................................................. 28
3.10. Status Menu ........................................................................................ 29
Section 4. Operation................................................................................. 30
4.1. Overview ............................................................................................... 30
4.2. Taking a Gas Sample.............................................................................. 30
4.3. The RUN and Hold Screens.................................................................... 31
4.4. CO Trending Graph................................................................................ 32
4.5. Ending a Test ......................................................................................... 32
4.6. Taking Differential Temperature Measurements.................................. 33
4.7. Timed Ambient CO Testing.................................................................... 34
4.8. Printing Using the Optional IrDA Printer ............................................... 35
4.9. Turning Off the Analyzer ....................................................................... 37
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Table of Contents Monoxor
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Plus Manual
vi 0019-9370 Rev 0
4.10. PC Interface and FyriteUser Software .............................................. 37
Section 5. Calibration and Maintenance .................................................. 38
5.1. Serviceability ......................................................................................... 38
5.2. Cleaning the Probe ................................................................................ 38
5.2.1. Equipment Required ................................................................. 39
5.2.2. Procedure ................................................................................. 39
5.3. Filter Replacement ................................................................................ 40
5.4. CO Sensor Replacement ........................................................................ 41
5.4.1. Accessing the CO Sensor........................................................... 41
5.4.2. Material Required (As Needed) ................................................ 41
5.4.3. CO Sensor Replacement Procedure.......................................... 42
5.4.4. B-SMARTCO Sensor Replacement.......................................... 42
5.5. Temperature Calibration ....................................................................... 43
5.5.1. Materials Required ................................................................... 43
5.5.2. Temperature Calibration Procedure......................................... 43
5.6. CO Sensor Calibration............................................................................ 45
5.6.1. Materials Required ................................................................... 45
5.6.2. CO Manual Zero Procedure ...................................................... 45
5.6.3. CO Sensor Span Procedure ....................................................... 46
5.7. T-Ref Sensor Calibration........................................................................ 47
Section 6. Troubleshooting....................................................................... 48
6.1. Error and Warning Messages ................................................................ 48
6.2. Replacement Parts ................................................................................ 49
6.3. Accessories ............................................................................................ 49
6.4. Instrument Identification ...................................................................... 50
6.5. Service Centers...................................................................................... 51
Declaration of Conformity ................................................................................. 53
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Monoxor

Plus Manual Overview
0019-9370 Rev 0 1
Section 1. Overview
1.1. Introduction
Thank you for investing in a Bacharach MonoxorPlus carbon monoxide (CO)
analyzer. To assure proper use and operator safety, please read the contents
of this manual for important information on the operation and maintenance of
the analyzer.
1.2. Conventions
WARNING:
A warning statement denotes a potential hazard
associated with the use of this equipment. Failure to follow this
information could result in serious personal injury or death.
CAUTION: A caution statement indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate
injury. Caution statements may also be used to alert against
unsafe practices.
IMPORTANT: An important statement provides emphasis of an
important feature, operation, etc. Failure to follow this
information could void your warranty
, result in improper
operation, or cause equipment damage.
NOTE: A note statement provides emphasis of a feature,
operation, practice, etc.
1.3. Safety
WARNING: This analyzer is not intended to be used as a safety
device.
WARNING: When testing an appliance, a full visual inspection of
the appliance should be performed to ensure its safe operation.
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Overview Monoxor

Plus Manual
2 0019-9370 Rev 0
CAUTION: This analyzer is not
intended to be used on a
continuous basis.
CAUTION: Do not store instrument or its sensors with solvents or
products that contain solvents.
CAUTION: Except for sensor and battery replacement
, this
analyzer should only be opened and/or serviced by authorized
Bacharach personnel. Failure to comply may void the warranty.
HAZARDOUS AREA WARNING:
This instrument has not been
designed to be intrinsically safe for use in areas classified as
hazardous locations. For your safety, DO NOT
use it in hazardous
(classified) locations.
CAUTION: Do not use flammable or combustible substances (like
carburetor fluid used for cleaning the probe) near an open flame.
CAUTION:
When the instrument is used in an inefficient oil-fueled
appliance where there is a high emission of soot, the probe’s
sample filter may become clogged. Before every use check the
filter to confirm it is clean or replace it with a new filter.
To prevent soot intake and a clogged filter, a smoke test should be
performed before operating under such conditions. This ensures
that the furnace or boiler is burning at a level appropriate for the
use of this instrument.
1.4. Product Overview
The MonoxorPlus is a portable hand-held carbon monoxide analyzer for use
in residential and light commercial applications. It is intended to be used by:
•HVAC contractors
•home inspectors
•maintenance personnel
•safety inspectors
to detect and display concentrations of carbon monoxide (CO) gas between
0 and 2000 ppm. The analyzer is capable of testing for CO in both ambient
room air and in the flue-gas stream of fossil-fuel fired furnaces and boilers.
A backlight enables the operator to read the display in dimly-lit areas. The
displays and menus are available in multiple languages (English, French and
Spanish).
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Monoxor

Plus Manual Overview
0019-9370 Rev 0 3
The analyzer detects and displays the presence of CO by first drawing in a gas
sample from the area being tested by the analyzer’s built-in motorized pump.
The gas sample is next directed into a sensor chamber where the sample is
analyzed for the presence of CO. If CO is detected, the CO ppm level is given on
the analyzer’s main display. A trending screen (accessible from the RUN
screen by using the right or left arrow key) shows dynamic CO levels graphed
over a programmable time period (from 30 seconds to 15 minutes). In addition
to the visual notifications, you can set a CO alarm limit, above which an audible
alarm buzzer will beep repeatedly.An audible alarm with a slower beep
frequency occurs when the batteries are low.
A permanent record of the detected CO level, along with the current time and
date, can be made by using the optional wireless IrDA printer. Test records can
also be saved in memory.
The Monoxor® Plus can calculate a differential temperature based on two
sampled temperatures (T1 and T2). After you take the two sample readings,
the differential value (T1-T2) is calculated, optionally saved in memory,
displayed on the main run screen, and is shown on printouts.
An ambient CO feature takes approximately 15 minutes to complete and
provides a minute-by-minute snapshot of CO readings, as well as a “Max CO”
value that represents the highest CO reading measured during the entire test.
Results can be saved to memory and/or printed. Use the optional CO
Appliance Kit (P/N 0024-8555) to perform an ambient CO measurement.
A calibration reminder can be set to occur every 6, 8, 10, 12, or 15 months after
the last calibration. (Select “Never” to disable this feature.) Regular calibration
periods of 6 months to 1 year are recommended. The calibration reminder
value sets a time period after which the analyzer displays a calibration
reminder message during warm-up.
To avoid the need for manual CO sensor calibrations, the B-Smart® Sensor
program is supported with the MonoxorPlus. After enrolling in the program,
pre-calibrated replacement B-Smart® CO sensors are shipped at pre-
determined intervals of your choice.
•Choose a program start date that best suites your needs.
•Receive a pre-calibrated B-Smart® sensor.
•Return your old sensor in a returnable, pre-labeled container.
Benefits include no downtime, self calibration, convenience, and cost savings.
For additional information about the B-Smart® Calibration Program, contact
Bacharach at 1-800-736-4666 or email [e-mail].
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Overview Monoxor

Plus Manual
4 0019-9370 Rev 0
A programmable inactivity timeout causes the analyzer to initiate shutdown
mode if no key presses occur for the specified time period. If the analyzer
initiates automatic shutdown or is turned OFF manually while a high level of CO
is still present within the unit, the automatic CO purge feature forces the
analyzer’s pump to remain on until the detected CO level drops below 50 ppm.
The instrument is supplied with the following components:
•probe and hose assembly
•four disposable “AA” alkaline batteries
•hard carrying case
•factory-calibrated and installed CO sensor.
Depending on the model and kit, some or all of the following components are
included:
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Monoxor

Plus Manual Overview
0019-9370 Rev 0 5
•spare filters
•FyriteUser Software (FUS)
•USB cable (type A to mini B)
•Infrared Data Association (IrDA) printer with four disposable “AA”
alkaline batteries
•printer paper.
1.5. Components
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Overview Monoxor

Plus Manual
6 0019-9370 Rev 0
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Monoxor

Plus Manual Overview
0019-9370 Rev 0 7
1.6. Features
•Sensors (pp 8, 16, 17, 31, 41)
oField-replaceable electrochemical sensor (B-SmartCO)
oTemperature measurement using a Type K thermocouple (with
probe assembly 19-7111)
•Power (pp 9, 12)
o4 AA alkaline batteries (included)
o4 AA lithium batteries
o4 AA rechargeable batteries (externally charged)
oLow battery warning
•Testing Features (pp 16, 18, 27, 28, 29, 30)
oComplete test results (10 sets) can be stored, recalled, displayed,
and printed
oTime and date stamping of test results
oDifferential temperature
oSecure calibration function (password protected)
oAuto power-off feature with sensor purge feature
oStatus and diagnostic menus
oAmbient CO
•User Customizations (p 19)
oMulti-language interface
oAuto/Manual zero functions for the CO sensor
oCustomized user information (3 lines of 20 characters)
oCustomized logo on printouts (192 x 384 pixels)
oTemperature unit selection
•Hardware (pp 5, 10, 31, 37)
oProbe/hose assembly for gas transport
oSample pump to provide gas sample delivery
oBacklit monochrome graphic LCD
oHard carrying case
oUSB 2.0 (mini-B connection) for PC interface and communications
•PC Interface (p 37)
oUSB cable (Type A to Mini B)
oFyriteUser Software (FUS) (Windows compatible)
oUpdates
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Overview Monoxor

Plus Manual
8 0019-9370 Rev 0
1.7. MonoxorPlus Sales Combinations
Components Basic Kit
0019-8117
Reporting Kit
0019-8118
Probe X X
Batteries X X
Temperature X X
Manual X X
B-SmartCO Sensor X X
Hard Case X X
Printer X
PC Software X
USB Cable X
1.8. Specifications
Measure
-ment Range Resolution Accuracy
Response
Time
(T90)
CO 0 to 2000 ppm 1 ppm ±10 ppm (0 to 200)
±5% reading (201 to 2000) < 40 sec
Temp -20°to 650°C
(-4°to 1202°F)
1°C
(1°F)
±2°C (0°to 124°C)
±3°C (125°to 249°C)
±4°C (250°to 400°C)
< 50 sec
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Monoxor

Plus Manual Overview
0019-9370 Rev 0 9
Specification Description
Temperature Storage: -20°to 50°C ( -4°to 122°F)
0°to 20°C (32°to 68°F ) optimal
Operation: -5°to 45°C (23°to 113°F)
Reference: 20°± 2°C (68°± 4°F)
Humidity Storage: 15 to 90% RH, non-condensing
Operation: 15 to 95% RH, non-condensing
Reference: 45 ± 10% RH, non-condensing
Pressure 1 atmosphere ± 10%
Weight 16 ounces (454 g) with batteries
Dimensions 8.0” x 3.6” x 2.3” (20.3 cm x 9.1 cm x 5.8 cm) (H x W x D)
Warm-up Time Minimum = 30 seconds; Maximum = 60 seconds
Gas Sample Flow
Rate 300 to 700 cc/min
Sensors CO: Electrochemical (P/N: 0024-7265)
Temp: K-Type thermocouple
Product Approvals
and Regulatory
Compliance
EN50270: (CE Mark) EMC tested in accordance with
European Directive 2004/108/EC .
RoHS Compliance
Case Construction High impact ABS plastic with co-molded rubber.
Optional protective rubber boot with molded-in magnets.
Display Monochrome with backlight
USB Connector Mini B (USB 2.0)
Memory 10 locations for storing test results
IrDA Port Protocol: IrDA-SIR Data Bits: 8 Stop Bits: 1
Baud Rate: 9600 Parity: None
Power Supply
Options
Batteries
(4 AA)
Type: Disposable Alkaline (Included)
Duration: 15 hours min, continuous max draw
Type: Disposable Lithium
Duration: 20 hours, continuous max draw
Type: Rechargeable
Duration: 8 hours, continuous max draw
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Monoxor

Plus Manual Setup
0019-9370 Rev 0 10
Section 2. Setup
2.1. Connecting the Probe
A rigid stainless steel probe with handle is connected to a flexible hose with an
integral water trap/filter and is used to draw a gas sample into the analyzer
from the room, grilles, diffusers, and furnace flues.
1. Inspect the flexible hose for cracks. If a hose is defective, replace the entire
probe assembly.
2. Before using the analyzer, check that the water trap/filter is clean and dry.
If necessary, dry out the trap and replace the filter element.
3. Push the probe’s “sample gas” tubing onto the GAS inlet connector.
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Monoxor

Plus Manual Setup
0019-9370 Rev 0 11
2.2. Front Panel Buttons
Button Description
•Powers the analyzer ON and OFF. Hold this button
down for at least 2 seconds to turn the power OFF.
•Toggles the backlight ON and OFF while the analyzer is
turned ON.
•UP (), DOWN (), LEFT (), and RIGHT () arrows
are context-specific navigation buttons for the menus.
•UP () and DOWN () arrow buttons scroll to menu
options that are hidden from view (when a side scroll
bar is displayed indicating additional information).
•UP () and DOWN () arrow buttons cause the
displayed value to increase or decrease accordingly.
•LEFT () and RIGHT () arrow buttons jump to the
top and bottom of lists, respectively.
•LEFT () and RIGHT () arrow buttons position the
active cursor on specific elements of a value to be
changed.
•LEFT () and RIGHT () arrow buttons display the CO
Trending screen from the Run/Hold screen.
•The ENTER button.Performs the action selected.
•While in the HOLD screen, turns the sample pump on,
displays the RUN screen, and begins a test.
•While in the RUN screen, turns the sample pump off,
displays the HOLD screen and the last set of data.
•Displays the HOLD screen while pressing it from most
menus.
•Returns the display to the HOLD screen while pressing it
during the shutdown sequence.
•The ESC button cancels most operations and displays the
previous screen.
•Pressing function keys accepts the corresponding function
defined above that key at the bottom of the display (for
example, PRINT, SAVE, MENU, etc.).
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Setup Monoxor
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Plus Manual
12 0019-9370 Rev 0
2.3. Power Options
Power options include:
•Disposable AA alkaline batteries (included)
•Disposable AA lithium (Li) batteries
•Externally charged rechargeable NiMH batteries.
Check the Monoxor

Plus for sufficient power prior to
each use. Replace the batteries if the low (or replace)
battery symbol appears in the upper right corner of
the MonoxorPlus screen.
Batteries (4 AA, Fresh or Fully Charged) Estimated Life Span in Hours
(Continuous, Pump On)
Alkaline (disposable) 15 hours
Lithium (disposable) 20 hours
Rechargeable 8 hours
Replace batteries as follows.
1. Remove the battery cover from the back of analyzer.
2. If old batteries are installed, remove them and properly discard them.
3. Observing the polarity markings inside the battery compartment,
install four ‘AA’ disposable (alkaline or lithium) batteries or four fully-
charged (externally charged) AA rechargeable NiMH batteries.
4. Replace the battery cover.
NOTE: The MonoxorPlus does NOT charge rechargeable
batteries.
NOTE: The MonoxorPlus sounds a series of beeps to indicate
that the batteries need to be replaced.
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Monoxor

Plus Manual Setup
0019-9370 Rev 0 13
NOTE: A Set Clock error message
will be displayed if the
instrument is without power for an extended period of time.
2.4. Turning On the MonoxorPlus
To turn on the MonoxorPlus, press the PWR button.
NOTE: After turning on the MonoxorPlus, it performs a warm-up
procedure which includes an auto-zero procedure (when in Auto
Zero mode) for the sensors (see pages 14 and 25). For this reason,
be sure to turn on the MonoxorPlus in a clean air environment.
When the analyzer is in CO Manual mode, the analyzer will
indicate the background CO during startup.
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Monoxor

Plus Manual Configuration
0019-9370 Rev 0 14
Section 3. Configuration
3.1. Menu Structure Overview
Menus and the items contained within them are described in a top-down
fashion, starting from the startup screens and working sequentially through the
menus and menu items.
3.2. The Warm-up Sequence
Boot Screens Description
Splash screen shows the Bacharach logo with version,
model number, and serial number information. This
screen is displayed for approximately 3 seconds.
A warm-up screen is displayed during which the
instrument is purged and initialized. The current zero
setting for the CO sensor (Auto-Zero or Manual Zero)
is displayed briefly, followed by a countdown timer
during initialization (see page 25 and page 45).
If any errors are detected during warm-up
, the
corresponding error messages are displayed, after
which the user presses F2 to go to the Menu, or
presses RUN/HOLD to go to the Hold screen. (See
page 48 for a list of error messages.)
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