Bacharach Monoxor Plus User manual

Carbon Monoxide Analyzer
Configuration and Operation Manual
Instruction 0019-9370
Revision 0
August 2013
Product Leadership •Training •Service •Reliability
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Monoxor

Plus Manual
ii 0019-9370 Rev 0
WARRANTY POLICY
Bacharach, Inc. (Bacharach) warrants to the buyer that this product will be free from
material defects, free from manufacturing defects, and will conform substantially to
Bacharach’s applicable specifications at the time of delivery.
Bacharach’s liability and the buyer’s remedy under this warranty are limited to the
repair or replacement, at Bacharach’s option, of this product or parts thereof returned
to Bacharach and shown to Bacharach’s reasonable satisfaction to have been defective;
provided that written notice of the defect is given by buyer to Bacharach within two (2)
years after the date of delivery of this Product by Bacharach.
Bacharach warrants to the buyer that Bacharach will convey good title to this product.
Bacharach’s liability and the buyer’s remedy under this warranty of title are limited to:
the removal of any title defects or, at the election of Bacharach, the replacement of this
product or parts thereof that are defective in title.
The foregoing warranties are exclusive and are given and accepted in lieu of (I) any and
all other warranties, express or implied, including without limitation the implied
warranties of merchantability and fitness for a particular purpose: and (II) any
obligation, liability, right, claim or remedy in contract or tort, whether or not arising
from Bacharach’s negligence, actual or implied. The remedies of the buyer shall be
limited to those provided herein to the exclusion of any and all other remedies
including, without limitation incidental or consequential damages. No agreement
varying or extending the foregoing warranties, remedies or this limitation will be binding
upon Bacharach unless in writing and signed by a duly authorized officer of Bacharach.
Register your warranty by visiting
www.MyBacharach.com
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Monoxor

Plus Manual
0019-9370 Rev 0 iii
NOTICE
Product improvements and enhancements are continuous; therefore the
specifications and information contained in this document may change without
notice.
Bacharach, Inc. shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or
use of this material.
No part of this document may be photocopied, reproduced, or translated to
another language without the prior written consent of Bacharach, Inc.
Copyright © 2013, Bacharach, Inc., all rights reserved.
BACHARACH, Fyrite, True Spot, Monoxor, and B-SMART are registered
trademarks of Bacharach, Inc. All other trademarks, trade names, service
marks and logos referenced herein belong to their respective companies.
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Monoxor

Plus Manual
iv 0019-9370 Rev 0
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Monoxor

Plus Manual Table of Contents
0019-9370 Rev 0 v
Table of Contents
Section 1. Overview.................................................................................... 1
1.1. Introduction ............................................................................................ 1
1.2. Conventions............................................................................................. 1
1.3. Safety....................................................................................................... 1
1.4. Product Overview.................................................................................... 2
1.5. Components ............................................................................................ 5
1.6. Features................................................................................................... 7
1.7. MonoxorPlus Sales Combinations ........................................................ 8
1.8. Specifications........................................................................................... 8
Section 2. Setup........................................................................................ 10
2.1. Connecting the Probe............................................................................ 10
2.2. Front Panel Buttons............................................................................... 11
2.3. Power Options....................................................................................... 12
2.4. Turning On the MonoxorPlus ............................................................. 13
Section 3. Configuration ........................................................................... 14
3.1. Menu Structure Overview ..................................................................... 14
3.2. The Warm-up Sequence........................................................................ 14
3.3. Main Menu ............................................................................................ 15
3.4. Ambient CO Menu................................................................................. 16
3.5. Differential Temperature Menu ............................................................ 17
3.6. Memory Options Menu......................................................................... 18
3.7. Setup Menu........................................................................................... 19
3.8. Calibration Menu................................................................................... 27
3.9. Diagnostics Menu.................................................................................. 28
3.10. Status Menu ........................................................................................ 29
Section 4. Operation................................................................................. 30
4.1. Overview ............................................................................................... 30
4.2. Taking a Gas Sample.............................................................................. 30
4.3. The RUN and Hold Screens.................................................................... 31
4.4. CO Trending Graph................................................................................ 32
4.5. Ending a Test ......................................................................................... 32
4.6. Taking Differential Temperature Measurements.................................. 33
4.7. Timed Ambient CO Testing.................................................................... 34
4.8. Printing Using the Optional IrDA Printer ............................................... 35
4.9. Turning Off the Analyzer ....................................................................... 37
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Table of Contents Monoxor
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Plus Manual
vi 0019-9370 Rev 0
4.10. PC Interface and FyriteUser Software .............................................. 37
Section 5. Calibration and Maintenance .................................................. 38
5.1. Serviceability ......................................................................................... 38
5.2. Cleaning the Probe ................................................................................ 38
5.2.1. Equipment Required ................................................................. 39
5.2.2. Procedure ................................................................................. 39
5.3. Filter Replacement ................................................................................ 40
5.4. CO Sensor Replacement ........................................................................ 41
5.4.1. Accessing the CO Sensor........................................................... 41
5.4.2. Material Required (As Needed) ................................................ 41
5.4.3. CO Sensor Replacement Procedure.......................................... 42
5.4.4. B-SMARTCO Sensor Replacement.......................................... 42
5.5. Temperature Calibration ....................................................................... 43
5.5.1. Materials Required ................................................................... 43
5.5.2. Temperature Calibration Procedure......................................... 43
5.6. CO Sensor Calibration............................................................................ 45
5.6.1. Materials Required ................................................................... 45
5.6.2. CO Manual Zero Procedure ...................................................... 45
5.6.3. CO Sensor Span Procedure ....................................................... 46
5.7. T-Ref Sensor Calibration........................................................................ 47
Section 6. Troubleshooting....................................................................... 48
6.1. Error and Warning Messages ................................................................ 48
6.2. Replacement Parts ................................................................................ 49
6.3. Accessories ............................................................................................ 49
6.4. Instrument Identification ...................................................................... 50
6.5. Service Centers...................................................................................... 51
Declaration of Conformity ................................................................................. 53
∇∇∇
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Monoxor

Plus Manual Overview
0019-9370 Rev 0 1
Section 1. Overview
1.1. Introduction
Thank you for investing in a Bacharach MonoxorPlus carbon monoxide (CO)
analyzer. To assure proper use and operator safety, please read the contents
of this manual for important information on the operation and maintenance of
the analyzer.
1.2. Conventions
WARNING:
A warning statement denotes a potential hazard
associated with the use of this equipment. Failure to follow this
information could result in serious personal injury or death.
CAUTION: A caution statement indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate
injury. Caution statements may also be used to alert against
unsafe practices.
IMPORTANT: An important statement provides emphasis of an
important feature, operation, etc. Failure to follow this
information could void your warranty
, result in improper
operation, or cause equipment damage.
NOTE: A note statement provides emphasis of a feature,
operation, practice, etc.
1.3. Safety
WARNING: This analyzer is not intended to be used as a safety
device.
WARNING: When testing an appliance, a full visual inspection of
the appliance should be performed to ensure its safe operation.
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Overview Monoxor

Plus Manual
2 0019-9370 Rev 0
CAUTION: This analyzer is not
intended to be used on a
continuous basis.
CAUTION: Do not store instrument or its sensors with solvents or
products that contain solvents.
CAUTION: Except for sensor and battery replacement
, this
analyzer should only be opened and/or serviced by authorized
Bacharach personnel. Failure to comply may void the warranty.
HAZARDOUS AREA WARNING:
This instrument has not been
designed to be intrinsically safe for use in areas classified as
hazardous locations. For your safety, DO NOT
use it in hazardous
(classified) locations.
CAUTION: Do not use flammable or combustible substances (like
carburetor fluid used for cleaning the probe) near an open flame.
CAUTION:
When the instrument is used in an inefficient oil-fueled
appliance where there is a high emission of soot, the probe’s
sample filter may become clogged. Before every use check the
filter to confirm it is clean or replace it with a new filter.
To prevent soot intake and a clogged filter, a smoke test should be
performed before operating under such conditions. This ensures
that the furnace or boiler is burning at a level appropriate for the
use of this instrument.
1.4. Product Overview
The MonoxorPlus is a portable hand-held carbon monoxide analyzer for use
in residential and light commercial applications. It is intended to be used by:
•HVAC contractors
•home inspectors
•maintenance personnel
•safety inspectors
to detect and display concentrations of carbon monoxide (CO) gas between
0 and 2000 ppm. The analyzer is capable of testing for CO in both ambient
room air and in the flue-gas stream of fossil-fuel fired furnaces and boilers.
A backlight enables the operator to read the display in dimly-lit areas. The
displays and menus are available in multiple languages (English, French and
Spanish).
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Monoxor

Plus Manual Overview
0019-9370 Rev 0 3
The analyzer detects and displays the presence of CO by first drawing in a gas
sample from the area being tested by the analyzer’s built-in motorized pump.
The gas sample is next directed into a sensor chamber where the sample is
analyzed for the presence of CO. If CO is detected, the CO ppm level is given on
the analyzer’s main display. A trending screen (accessible from the RUN
screen by using the right or left arrow key) shows dynamic CO levels graphed
over a programmable time period (from 30 seconds to 15 minutes). In addition
to the visual notifications, you can set a CO alarm limit, above which an audible
alarm buzzer will beep repeatedly.An audible alarm with a slower beep
frequency occurs when the batteries are low.
A permanent record of the detected CO level, along with the current time and
date, can be made by using the optional wireless IrDA printer. Test records can
also be saved in memory.
The Monoxor® Plus can calculate a differential temperature based on two
sampled temperatures (T1 and T2). After you take the two sample readings,
the differential value (T1-T2) is calculated, optionally saved in memory,
displayed on the main run screen, and is shown on printouts.
An ambient CO feature takes approximately 15 minutes to complete and
provides a minute-by-minute snapshot of CO readings, as well as a “Max CO”
value that represents the highest CO reading measured during the entire test.
Results can be saved to memory and/or printed. Use the optional CO
Appliance Kit (P/N 0024-8555) to perform an ambient CO measurement.
A calibration reminder can be set to occur every 6, 8, 10, 12, or 15 months after
the last calibration. (Select “Never” to disable this feature.) Regular calibration
periods of 6 months to 1 year are recommended. The calibration reminder
value sets a time period after which the analyzer displays a calibration
reminder message during warm-up.
To avoid the need for manual CO sensor calibrations, the B-Smart® Sensor
program is supported with the MonoxorPlus. After enrolling in the program,
pre-calibrated replacement B-Smart® CO sensors are shipped at pre-
determined intervals of your choice.
•Choose a program start date that best suites your needs.
•Receive a pre-calibrated B-Smart® sensor.
•Return your old sensor in a returnable, pre-labeled container.
Benefits include no downtime, self calibration, convenience, and cost savings.
For additional information about the B-Smart® Calibration Program, contact
Bacharach at 1-800-736-4666 or email [e-mail].
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Overview Monoxor
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Plus Manual
4 0019-9370 Rev 0
A programmable inactivity timeout causes the analyzer to initiate shutdown
mode if no key presses occur for the specified time period. If the analyzer
initiates automatic shutdown or is turned OFF manually while a high level of CO
is still present within the unit, the automatic CO purge feature forces the
analyzer’s pump to remain on until the detected CO level drops below 50 ppm.
The instrument is supplied with the following components:
•probe and hose assembly
•four disposable “AA” alkaline batteries
•hard carrying case
•factory-calibrated and installed CO sensor.
Depending on the model and kit, some or all of the following components are
included:
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