Backyard Discovery 2101562 User manual

Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, toregister your product, or toorder replacementparts
Para obtener instrucciones en español, visite www.backyarddiscovery.com
See inside for details
INSTALLATION
SERVICES
AVAILABLE!*
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone]
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
BEAUMONT 16X12 PERGOLA
MODEL: # 2101562
ONLY AVA ILABLE IN NORTH AMERICA
ONLY AVAILABLE IN UNITED STATES
Made in China
INS-2101562-A-BEAUMONT 16X12 PERGOLA ENG 10-11-21

•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface. See Anchor Instructions for further details and recommendations.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
OWNER'S MANUAL - BASIC SETUP DIMENSIONS &
ASSEMBLY NOTES
It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
4.8m
15'9 7/8"
4.3m
4.0m
13' 1/8"
14'0"
2.4m
7'11 1/8"
7' 7/8"
2.2m
4.9m
16' 1/8"
3.7m
12' 1/8"
2.0m
6'7 5/8"
2.7m
9'0"
10'0"
3.0m
2

OWNER'S MANUAL - ANCHORING LAYOUT
3

OWNER'S MANUAL - PARTS IDENTIFICATION
Wood Components (Not to Scale)
JOIST END - W4L15500
1 3/8"x5 1/4"x35 1/2" (36x134x902)
D01
(4)
JOIST END - W4L15501
1 3/8"x5 1/4"x35 1/2" (36x134x902)
D02
(4)
JOIST END - W4L15502
1 3/8"x5 1/4"x15" (36x134x382)
D03
(2)
JOIST END - W4L15503
1 3/8"x5 1/4"x15" (36x134x382)
D04
(2)
JOIST END - W4L15504
1 3/8"x5 1/4"x56 3/8" (36x134x1431)
D05
(2)
JOIST END - W4L15505
1 3/8"x5 1/4"x56 3/8" (36x134x1431)
D06
(2)
JOIST - W4L15506
1 3/8"x5 1/4"x83 1/8" (36x134 x2112)
D07
(4)
JOIST - W4L15507
1 3/8"x5 1/4"x86 1/2" (36 x134x2198)
D08
(2)
JOIST - W4L15508
1 3/8"x 5 1/4"x89 1/2" (36x134x2274)
D09
(2)
JOIST - W4L15509
1 3/8"x5 1/4"x86 1/2" (36x134x2198)
D10
(2)
4

Wood Components (Not to Scale)
CORBEL - W4L15510
1 3/8"x5 1/4"x32 1/2" (36x134x826)
D11
(8)
PURLIN END - W4L15511
1 3/8"x1 3/8"x62 7/8" (36x36x1598)
P10
(28)
PURLIN - W4L15512
1 3/8"x1 3/8"x57 7/8" (36x36x1470)
P11
(14)
CORBEL - W4L15513
1 3/8"x5 1/4"x28 1/4" (36x134x719)
D12
(3)
CORBEL - W2A03243
1 3/8"x5 1/4"x28 1/4" (36x134 x719)
D13
(1)
SLOTTED JOIST - W4L15515
1 3/8"x5 1/4"x55 3/4" (36x134x1416)
D14
(10)
SLOTTED JOIST - W4L15517
1 3/8"x5 1/4"x89 1/2" (36x134x2274)
D15
(10)
POST - W2A03241
6"x6"x89 1/2" (152x152x2274)
P01
(2)
POST - W2A03242
6"x6"x89 1/2" (152x152x2274)
P02
(2)
OWNER'S MANUAL - PARTS IDENTIFICATION
5

Hardware Components
BOLT WH BLK
5/16x1 1/4
(82)
H100459
BOLT WH BLK
5/16x2 3/4
(50)
H100195
BOLT WH BLK
5/16x8 3/4
(34)
H101058
LAG SCREW WH BLK
5/16x5 1/2
(22)
H100204
BOLT WH BLK
1/4x1 1/4
(30)
H100397
LAG SCREW WH BLK
1/4x3
(13)
H100792
SCREW PFH BLK
8x1 1/2
(17)
H100200
SCREW PFH BLK
8x2 1/2
(117)
H100201
SCREW PWH BLK
8x5/8
(2)
H100202
WASHER LOCK
EXT BLK 8x19
(185)
H100198
WASHER LOCK
EXT BLK 6x15
(43)
H100405
T-NUT BLK
5/16x5/8
(163)
H100379
T-NUT BLK
1/4x7/16
(30)
H100398
SCREW CONCRETE ANCHOR
1/4x2
(18)
H100120
SCREW SETTER
(1)
H100764
OWNER'S MANUAL - PARTS IDENTIFICATION
TORX BIT
T-40
(1)
A100042
TORX WRENCH
T-40
(1)
A100041
TORX BIT
T-30
(1)
H100147
TORX WRENCH
T-30
(1)
H100114
MAGNETIC DRIVER
(1)
H101100
6
LAG SCREW WH BLK
5/16x1 1/2
(34)
H100471
WASHER FLAT BLK
8x19
(18)
H100630

Accessory Components (Not to Scale)
BYD ID TAG
(SMALL)
WITHOUT AGES
(1)
A100241
ELECTRICAL ENCLOSURE
(1)
9205413
OWNER'S MANUAL - PARTS IDENTIFICATION
POST ANCHORING PLATE
(8)
A4M00977 POST PLATE
(8)
A4M00978
6x6 POST FOOT
(4)
A6P00308
7

BOLT WH
5/16 x 2-1/2
H100194
(x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood
and hardware.
WOOD PARTS:
•Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
•If there are multiple boards with the same stamped number, stack those pieces together.
•Stamps can be found on the flat surface of the boards or on the end of the boards.
•Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
HARDWARE PARTS:
•We recommend that you have a separate table to organize the hardware.
•Hardware bags are printed with a seven-digit, alpha-numeric part number.
•You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
•During assembly you only need to reference the last four digits of the number.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
8

PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED
Square
Level 24"
Phillips Screw Driver
Open End
Wrenches 1/2" &
9/16"
Drill
Attachments:
Phillips Head
Rubber Mallet
- Optional
Tape Measure
Claw Hammer
1/8", 3/16", 3/8" &
7/16" Drill Bits
3/8" Drive Ratchet, 1/2" &
7/16" STD Sockets 1/2" & 7/16"
Deep Sockets
Cordless Drill
or Electric Drill
9

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
10

STEP 4 - PERGOLA ASSEMBLY
POST - W2A03241
6"x6"x89 1/2" (152x152x2274)
P01
(2)
POST - W2A03242
6"x6"x89 1/2" (152x152x2274)
P02
(2)
6x6 POST FOOT
(4)
A6P00308 SCREW PFH BLK
8x1 1/2
(16)
H100200
COMPLETE THIS STEP TWICE.
11

STEP 5 - PERGOLA ASSEMBLY
BOLT WH BLK
5/16x2 3/4
(8)
H100195
WASHER LOCK
EXT BLK 8x19
(8)
H100198 T-NUT BLK
5/16x5/8
(8)
H100379
JOIST END - W4L15500
1 3/8"x5 1/4"x35 1/2" (36x134x902)
D01
(1)
JOIST END - W4L15501
1 3/8"x5 1/4"x35 1/2" (36 x134x902)
D02
(1)
JOIST - W4L15506
1 3/8"x5 1/4"x83 1/8" (36x134x2112)
D07
(1)
CORBEL - W4L15513
1 3/8"x5 1/4"x28 1/4" (36x134x719)
D12
(1)
CORBEL - W2A03243
1 3/8"x5 1/4"x28 1/4" (36x134x719)
D13
(1)
12

BOLT WH BLK
5/16x2 3/4
(8)
H100195
WASHER LOCK
EXT BLK 8x19
(8)
H100198 T-NUT BLK
5/16x5/8
(8)
H100379
JOIST END - W4L15500
1 3/8"x5 1/4"x35 1/2" (36x134x902)
D01
(1)
JOIST END - W4L15501
1 3/8"x5 1/4"x35 1/2" (36x134x902)
D02
(1)
JOIST - W4L15506
1 3/8"x5 1/4"x83 1/8" (36x134x2112)
D07
(1)
CORBEL - W4L15513
1 3/8"x5 1/4"x28 1/4" (36x134x719)
D12
(2)
STEP 6 - PERGOLA ASSEMBLY
13

JOIST END - W4L15500
1 3/8"x5 1/4"x35 1/2" (36x134x902)
D01
(2)
JOIST END - W4L15501
1 3/8"x5 1/4"x35 1/2" (36x134x902)
D02
(2)
WASHER LOCK
EXT BLK 8x19
(16)
H100198 T-NUT BLK
5/16x5/8
(16)
H100379
JOIST - W4L15506
1 3/8"x5 1/4"x83 1/8" (36x134x2112)
D07
(2)
BOLT WH BLK
5/16x1 1/4
(16)
H100459
COMPLETE THIS STEP TWICE.
STEP 7 - PERGOLA ASSEMBLY
14

POST - W2A03241
6"x6"x89 1/2" (152x152x2274)
P01
(2)
POST - W2A03242
6"x6"x89 1/2" (152x152x2274)
P02
(2)
(2) OUTER JOIST ASSEMBLY - FROM PREVIOUS STEPS
(2) INNER JOIST ASSEMBLY - FROM PREVIOUS STEPS
COMPLETE THIS STEP TWICE.
STEP 8 - PERGOLA ASSEMBLY
WASHER LOCK
EXT BLK 8x19
(16)
H100198 T-NUT BLK
5/16x5/8
(16)
H100379
BOLT WH BLK
5/16x8 3/4
(16)
H101058
WASHER LOCK
EXT BLK 6x15
LAG SCREW WH BLK H100405
1/4x3(4)
(4)
H100792
15

JOIST - W4L15509
1 3/8"x5 1/4"x86 1/2" (36x134x2198)
D10
(2)
CORBEL - W4L15510
1 3/8"x5 1/4"x32 1/2" (36x134x826)
D11
(4)
JOIST - W4L15507
1 3/8"x5 1/4"x86 1/2" (36x134x2198)
D08
(2)
COMPLETE THIS STEP TWICE.
STEP 9 - PERGOLA ASSEMBLY
BOLT WH BLK
5/16x2 3/4
(16)
H100195
WASHER LOCK
EXT BLK 8x19
(24)
H100198 T-NUT BLK
5/16x5/8
(24)
H100379
BOLT WH BLK
5/16x1 1/4
(8)
H100459
16

JOIST END - W4L15504
1 3/8"x5 1/4"x56 3/8" (36x134x1431)
D05
(2)
JOIST END - W4L15505
1 3/8"x5 1/4"x56 3/8" (36 x134x1431)
D06
(2)
JOIST - W4L15508
1 3/8"x5 1/4"x89 1/2" (36x134x2274)
D09
(2)
CORBEL - W4L15510
1 3/8"x5 1/4"x32 1/2" (36x134x826)
D11
(4)
COMPLETE THIS STEP TWICE.
STEP 10 - PERGOLA ASSEMBLY
BOLT WH BLK
5/16x2 3/4
(16)
H100195
WASHER LOCK
EXT BLK 8x19
(32)
H100198 T-NUT BLK
5/16x5/8
(32)
H100379
BOLT WH BLK
5/16x1 1/4
(16)
H100459
17

JOIST END - W4L15502
1 3/8"x5 1/4"x15" (36x134x382)
D03
(2)
JOIST END - W4L15503
1 3/8"x5 1/4"x15" (36x134x382)
D04
(2)
(2) OUTER JOIST ASSEMBLY - FROM STEP 9
(2) INNER JOIST ASSEMBLY - FROM STEP 10
STEP 11 - PERGOLA ASSEMBLY
WASHER LOCK
EXT BLK 8x19
(16)
H100198 T-NUT BLK
5/16x5/8
(16)
H100379
BOLT WH BLK
5/16x8 3/4
(16)
H101058
WASHER LOCK
EXT BLK 6x15
LAG SCREW WH BLK H100405
1/4x3(8)
(8)
H100792
18

WASHER LOCK
EXT BLK 8x19
(40)
H100198 T-NUT BLK
5/16x5/8
(40)
H100379
BOLT WH BLK
5/16x1 1/4
(40)
H100459
SLOTTED JOIST - W4L15515
1 3/8"x5 1/4"x55 3/4" (36x134x1416)
D14
(10)
SLOTTED JOIST - W4L15517
1 3/8"x5 1/4"x89 1/2" (36x134x2274)
D15
(10)
COMPLETE THIS STEP TEN TIMES.
STEP 12 - PERGOLA ASSEMBLY
19

LAG SCREW WH BLK
5/16x5 1/2
(20)
H10 0204
WASHER LOCK
EXT BLK 8x19
(20)
H100198
(10)SLOTTED JOIST ASSEMBLY - FROM PREVIOUS STEPS
STEP 13 - PERGOLA ASSEMBLY
20