Backyard Discovery 1505513 User manual

Made in China
INS-1505513-A-(10x10) PERGOLA-ENG 3-10-22
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your set, or to order replacement parts
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Model # 1505513
10x10 PERGOLA
MANUFACTURED BY:
Backyard Discovery
3305 Airpor Drive, Pi sburg, KS 66762
800-856-4445
PERGOLA
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone]
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
The assembly manual must be retained
since it contains important information

Basic Setup Dimensions
Place the set on level ground, concrete or grass. Backyard Discovery recommends at least
6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging
branches, laundry lines, or electrical wires.
Important Assembly Notes
1) While assembling unit, take time before and after each phase to make sure pergola is square and level.
If pergola is not square and level, assembly will be difficult and improper assembly may result. Extra
care must be taken to insure the pergola is square and level.
2) Tighten bolts securely.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by step.
4) Pay close attention to make sure you are using the correct hardware in the correct steps. Using
incorrect hardware may result in improper assembly.
5) Read each step thoroughly. The written steps may include important information not
shown in the illustrations.
TOP VIEW
FRONT VIEW
6'-0"
6'-0" 10'-0"
10'-0"
7'-11"
6'-7 1/2"
2

Parts Identification
Wood Components
(NOT TO SCALE)
D4 - JOIST - W4L04587
1 3/8"x5 1/4"x90" (36x134x2286)
(2)
D6 - JOIST END - W4L04588
1 3/8"x5 1/4"x15" (36x134x381)
(12)
D9 - SHORT ANGLE BRACE - W4L04594
1 3/8"x5 1/4"x29 3/4" (36x134x755)
(8)
WP1 - PERGOLA POST - W4L04584
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
(4)
D10 - JOIST - W4L05827
1 3/8"x5 1/4"x90" (36x134x2286)
(2)
D5 - JOIST - W4L04591
1 3/8"x5 1/4"x90" (36x134x2286)
(4)
D3 - SLOTTED JOIST - W4L04586
1 3/8"x5 1/4"x114" (36x134x2896)
(7)
P1 - LONG PURLIN - W4L05476
1 3/8"x1 3/8"x70 3/4" (36x36x1798)
(12)
P2 - SHORT PURLIN - W4L05477
1 3/8"x1 3/8"x38 5/8" (36x36x981)
(12)
D7 - JOIST END - W4L04592
1 3/8"x5 1/4"x15" (36x134x381)
(4)
3

Parts Identification
Hardware
- BOLT WH 5/16x7-1/4 BLK - H100196
(34)
- BOLT WH 5/16x2-1/2 BLK - H100194
(18) - CONCRETE ANCHOR 1/4"x2" - H100120
(18)
- LAG SCREW WH 5/16x5-1/2 BLK - H100204
(15)
- SCREW PFH 8x1/2 BLK - H100203
(2)
- LAG SCREW WH 5/16x3 BLK - H100206
(9)
- SCREW PFH 8x2-1/2 BLK - H100201
(88)
- SCREW PFH 8x1-1/2 BLK - H100200
(17)
- WASHER LOCK EXT 12x19 BLK - H100199
(52)
- WASHER LOCK EXT 8x19 BLK - H100198
(74)
- NUT BARREL WH 5/16x1-1/2 BLK - H100193
(34)
- NUT BARREL WH 5/16x7/8 BLK - H100192
(18)
- SCREW PWH 8x5/8 BLK - H100202
(2)
- T-30 TORX WRENCH - H100114
(1) - SCREW SETTER - H100764
(1)
- MAGNETIC DRIVER - H101100
(1) - T-30 TORX BIT - H100147
(1)
4

Parts Identification
Accessories
(NOT TO SCALE)
HT - FOOT 142 SQUARE POST - A100029
(4)
XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241(1)
SQ - "A" REVISION TAG - A100314
(1)
5

BOLT WH
5/16 x 2-1/2
H100194
(x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood and
hardware.
WOOD PARTS:
•Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
•If there are multiple boards with the same stamped number, stack those pieces together.
•Stamps can be found on the flat surface of the boards or on the end of the boards.
•Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
HARDWARE PARTS:
•We recommend that you have a separate table to organize the hardware.
•Hardware bags are printed with a seven-digit, alpha-numeric part number.
•You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
•During assembly you only need to reference the last four digits of the number.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
6

PRE-ASSEMBLY STEP 2 - TOOLS REQU IRED
Square
Level 24"
Phillips Screw Driver
Drill Attachments:
Phillips Head
Rubber Mallet -
Optional
Tape Measure Claw Hammer
1/8", 3/16", 3/8" &
7/16" Drill Bits
Cordless Drill or
Electric Drill
3/8 & 5/16" Nut Drivers
7

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
8

STEP 1
REPEAT PROCESS FOR OPPOSITE SIDE.
***HAND TIGHTEN ONLY AT THIS TIME.***
NUT BARREL WH 5/16x7/8 BLK
(4 PLCS)
WASHER LOCK EXT 12x19 BLK
(4 PLCS)
BOLT WH 5/16x2-1/2 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
D9 - SHORT ANGLE BRACE - W4L04594
1 3/8"x5 1/4"x29 3/4" (36x134x755)
(4)
BOLT WH
5/16x2-1/2
BLK
(8)
WASHER
LOCK EXT
8x19 BLK
(8)
WASHER
LOCK EXT
12x19 BLK
(8)
NUT BARREL
WH 5/16x7/8
BLK
(8)
D4
D
D
D4 - JOIST - W4L04587
1 3/8"x5 1/4"x90" (36x134x2286)
(2)
9

STEP 2
REPEAT PROCESS FOR OPPOSITE SIDE.
WASHER
LOCK EXT
8x19 BLK
(8)
BOLT WH
5/16x2-1/2
BLK
(8)
WASHER
LOCK EXT
12x19 BLK
(8)
NUT BARREL
WH 5/16x7/8
BLK
(8)
BOLT WH 5/16x2-1/2 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
NUT BARREL WH 5/16x7/8 BLK
(4 PLCS)
WASHER LOCK EXT 12x19 BLK
(4 PLCS)
D9 - SHORT ANGLE BRACE - W4L04594
1 3/8"x5 1/4"x29 3/4" (36x134x755)
(4)
D10
D9
D9
D10 - JOIST - W4L05827
1 3/8"x5 1/4"x90" (36x134x2286)
(2)
P
I
L
O
T
H
O
L
E
S
U
P
.
PILOT HOLES UP.
10

STEP 3
REPEAT PROCESS FOR OPPOSITE SIDE.
BOLT WH 5/16x7-1/4 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
WASHER LOCK EXT 12x19 BLK
(4 PLCS)
NUT BARREL WH 5/16x1-1/2 BLK
(4 PLCS)
LAG SCREW WH 5/16x3 BLK
(2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
90" JOIST - SUPPORT
ASSEMBLY
WASHER
LOCK EXT
8x19 BLK
(12)
BOLT WH
5/16x7-1/4
BLK
(8)
WASHER
LOCK EXT
12x19 BLK
(8)
NUT BARREL
WH 5/16x1-1/2
BLK
(8)
LAG SCREW
WH 5/16x3
BLK
(4)
(4) WP1 - PERGOLA POST - W4L04584
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
90" JOIST - SUPPORT ASSEMBLY
(2)
ATTACH 'D5' TO
INSIDE HOLE
LOCATIONS.
123456789101112131415
13
12
11
10
9
8
7
6
5
4
3
2
1
1 2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
2221201918171615141312111098765432
1
!
NO HOLES IN TOP EDGE.
WP1
D5
D5 - JOIST - W4L04591
1 3/8"x5 1/4"x90" (36x134x2286)
(2)
11

NUT BARREL
WH 5/16x1-1/2
BLK
(8)
WASHER
LOCK EXT
8x19 BLK
(12)
BOLT WH
5/16x7-1/4
BLK
(8)
WASHER
LOCK EXT
12x19 BLK
(8)
LAG SCREW
WH 5/16x3
BLK
(4)
STEP 4
REPEAT PROCESS FOR OPPOSITE SIDE.
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
LAG SCREW WH 5/16x3 BLK
(2 PLCS)
BOLT WH 5/16x7-1/4 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
NUT BARREL WH 5/16x1-1/2 BLK
(4 PLCS)
WASHER LOCK EXT 12x19 BLK
(4 PLCS)
123456789101112131415
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
2221201918171615141312111098765432
1
!
90" JOIST - SUPPORT
ASSEMBLY
HOLES IN TOP EDGE.
(2) 90" JOIST - SUPPORT ASSEMBLY
D5
D5 - JOIST - W4L04591
1 3/8"x5 1/4"x90" (36x134x2286)
(2)
12

D6 - JOIST END - W4L04588
1 3/8"x5 1/4"x15" (36x134x381)
(4)
NUT BARREL
WH 5/16x1-1/2
BLK
(4)
WASHER
LOCK EXT
8x19 BLK
(4)
WASHER
LOCK EXT
12x19 BLK
(4)
BOLT WH
5/16x7-1/4
BLK
(4)
NUT BARREL WH 5/16x1-1/2 BLK
(4 PLCS)
WASHER LOCK EXT 12x19 BLK
(4 PLCS)
BOLT WH 5/16x7-1/4 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
STEP 5
13

NUT BARREL
WH 5/16x1-1/2
BLK
(4)
WASHER
LOCK EXT
12x19 BLK
(4)
WASHER
LOCK EXT
8x19 BLK
(4)
BOLT WH
5/16x7-1/4
BLK
(4)
STEP 6
NUT BARREL WH 5/16x1-1/2 BLK
(4 PLCS)
WASHER LOCK EXT 12x19 BLK
(4 PLCS)
BOLT WH 5/16x7-1/4 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
D6 - JOIST END - W4L04588
1 3/8"x5 1/4"x15" (36x134x381)
(2)
D6
D7
D7 - JOIST END - W4L04592
1 3/8"x5 1/4"x15" (36x134x381)
(2)
D6
D7
14

WASHER LOCK EXT 8x19 BLK
(4 PLCS)
BOLT WH 5/16x7-1/4 BLK
(4 PLCS)
WASHER LOCK EXT 12x19 BLK
(4 PLCS)
NUT BARREL WH 5/16x1-1/2 BLK
(4 PLCS)
WASHER
LOCK EXT
12x19 BLK
(4)
NUT BARREL
WH 5/16x1-1/2
BLK
(4)
WASHER
LOCK EXT
8x19 BLK
(4)
BOLT WH
5/16x7-1/4
BLK
(4)
STEP 7
D6 - JOIST END - W4L04588
1 3/8"x5 1/4"x15" (36x134x381)
(4)
D6
D6
15

WASHER LOCK EXT 8x19 BLK
(4 PLCS)
BOLT WH 5/16x7-1/4 BLK
(4 PLCS)
NUT BARREL WH 5/16x1-1/2 BLK
(4 PLCS)
WASHER LOCK EXT 12x19 BLK
(4 PLCS)
D6 - JOIST END - W4L04588
1 3/8"x5 1/4"x15" (36x134x381)
(2)
WASHER
LOCK EXT
12x19 BLK
(4)
NUT BARREL
WH 5/16x1-1/2
BLK
(4)
WASHER
LOCK EXT
8x19 BLK
(4)
BOLT WH
5/16x7-1/4
BLK
(4)
STEP 8
D6
D7
D7
D6
D7 - JOIST END - W4L04592
1 3/8"x5 1/4"x15" (36x134x381)
(2)
16

LAG SCREW WH 5/16x5-1/2 BLK
(14 PLCS)
WASHER LOCK EXT 8x19 BLK
(14 PLCS) WASHER
LOCK EXT
8x19 BLK
(14)
LAG SCREW
WH 5/16x5-1/2
BLK
(14)
STEP 9
ALIGN COUNTER BORED HOLES IN SLOTTED JOISTS WITH PRE-DRILLED
HOLES IN BOTTOM JOISTS AND ENDS.
JOIST SPACING
FLUSH
D3
14 3/4APPROX. "
(6 SPCS)
D3 - SLOTTED JOIST - W4L04586
1 3/8"x5 1/4"x114" (36x134x2896)
(7)
17

SCREW PFH 8x2-1/2 BLK
(7 PLCS)
SCREW PFH
8x2-1/2 BLK
(7)
RIGHT
LEFT
STEP 10
RIGHT SIDE VIEW
P1
P2
6 1/4"
P1 - LONG PURLIN - W4L05476
1 3/8"x1 3/8"x70 3/4" (36x36x1798)
(1)
P2 - SHORT PURLIN - W4L05477
1 3/8"x1 3/8"x38 5/8" (36x36x981)
(1)
18

SCREW PFH 8x2-1/2 BLK
(7 PLCS)
LEFT
RIGHT
LEFT SIDE VIEW
SCREW PFH
8x2-1/2 BLK
(7)
STEP 11
P1
P2
7 11/16"
P1 - LONG PURLIN - W4L05476
1 3/8"x1 3/8"x70 3/4" (36x36x1798)
(1)
P2 - SHORT PURLIN - W4L05477
1 3/8"x1 3/8"x38 5/8" (36x36x981)
(1)
19

LEFT
RIGHT
RIGHT SIDE VIEW
SCREW PFH
8x2-1/2 BLK
(70)
STEP 12
ASSEMBLE REMAINING P1 AND P2
PURLINS ALTERNATING LOCATIONS AS
SHOWN IN STEPS 10 AND 11.
SCREW PFH 8x2-1/2 BLK
(70 PLCS)
P1
P2
P1
P2
7 11/16"
(10 SPCS)
P1 - LONG PURLIN - W4L05476
1 3/8"x1 3/8"x70 3/4" (36x36x1798)
(10)
P2 - SHORT PURLIN - W4L05477
1 3/8"x1 3/8"x38 5/8" (36x36x981)
(10)
20