Backyard Discovery STRATFORD User manual

Made in China
INS-2105027B, 2105034B, 2105041B-A-16X12 TRADITIONAL METAL PERGOLA-ENG 10-28-2021
Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
See inside for details
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
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Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
Please visit www.backyarddiscovery.com
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replacement parts Para obtener instrucciones en español, visite
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INSTALLATION
SERVICES
AVAILABLE!*
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16x12 STRATFORD, ASHFORD, HAWTHORNE
PERGOLA
Models #'s : 2105027B, 2105034B, 2105041B
The assembly manual must be retained
since it contains important information
2105027B
STRATFORD (BLACK)
2105034B
ASHFORD (BROWN)
2105041 HAWTHORNE
(WHITE)
Electrical enclosure available
only in North America
ONLY AVAILABLE IN NORTH AMERICA
ONLY AVAILABLE IN U.S.

It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each
step. Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Owner's Manual Basic Setup Dimensions & Assembly Notes
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is NOT included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
Metal Roof Assembly
Remove plastic covering from metal roof panels before installing each piece. Place roofing materials on a nonabrasive,
flat surface before and after assembly as it could bend, dent or scratch
Overall Dimensions
2

Owner's Manual ANCHORING LAYOUT
10'2 3/16"
3104mm
4328mm 14'2 3/8"
4 ANCHORS PER POST FOOT
SQUARE
213mm
8 3/8"
180mm
7 1/16"
7 1/16"
180mm
4115mm
13'6"
2891mm
9'5 13/16"
17'
3
5
2
1
6
1/16"
5mm
FOOT
CO
CENT
RN
1
5
6
0
'
ER/
3
6
6
F
1
F
m
/
O
O
4
m
"
OTCENTER
ER/
FOOTOTCORNER
3

Owner's Manual
Metal Components (Not to Scale)
Parts Identification
A1
(2)
POST - A4M01565
6"x6"x88" (152x152x2235)
A2
(2)
POST - A4M01566
6"x6"x88" (152x152x2235)
B1
(2)
JOIST END - A4M01610
1 3/8"x5 1/4"x60 1/2" (36x134x1537)
B2
(2)
JOIST END - A4M01611
1 3/8"x5 1/4"x60 1/2" (36x134x1537)
B3
(2)
JOIST - A4M01596
1 3/8"x5 1/4"x71 1/4" (36x134x1811)
C1
(2)
JOIST END - A4M01612
1 3/8"x5 1/4"x72 1/8" (36x134x1831)
C2
(2)
JOIST END - A4M01613
1 3/8"x5 1/4"x72 1/8" (36x134x1831)
D1
(8)
JOIST END - A4M01614
1 5/8"x3 1/8"x72 1/8" (40x80x1831)
D2
(24)
JOIST END - A4M01615
1 5/8"x3 1/8"x72 1/8" (40x80x1831)
4

Owner's Manual
Metal Components (Not to Scale)
Parts Identification
J1
(4)
SPLICE BRACKET - A4M01269
1 1/4"x5 1/8"x19 5/8" (33x131x500)
J2
(2)
SPLICE BRACKET - A4M01270
1 1/4"x5 1/8"x15 3/4" (33x131x400)
J3
(16)
SPLICE BRACKET - A4M01271
1 1/2"x3"x15 3/4" (37x77x400 )
E1
(24)
PURLIN END - A4M01272
3/4"x1 5/8"x65 3/4" (20x40x1670)
E2
(12)
PURLIN - A4M01277
3/4"x1 5/8"x60 3/8" (20x40x1534)
F1
(2)
LONG ANGLE BRACE - A4M01273
1 1/8"x4"x21 1/2" (30x101x546)
F2
(2)
LONG ANGLE BRACE - A4M01274
1 1/8"x4"x21 1/2" (30x101x546)
(2)
SHORT ANGLE BRACE - A4M01275
1 1/8"x4"x14" (30x101x355)
F3
(2)
SHORT ANGLE BRACE - A4M01276
1 1/8"x4"x14" (30x101x355)
F4
5

Owner's Manual Parts Identification
Hardware Components
STEEL WASHER
6x20
(322)
H101053 SEALANT WASHER
(322)
H101054
TORX PAN HEAD
1/4-20x3/4"
(242)
H101101
TORX PAN HEAD
1/4-20x4"
(34)
H101102
TORX SOCKET SCREW
1/4-20
(34)
H101103
TORX BIT
T-30
(2)
H100147
TORX WRENCH
T-30
(2)
H100114
TORX PAN HEAD
1/4-20x1 1/2"
(50)
H101107
WASHER FLAT BLK
8x19
(17)
H100630
SCREW CONCRETE ANCHOR
1/4x2
(17)
H100120
6

Owner's Manual
Accessory Components (Not to Scale)
Parts Identification
H2
(24)
2-WAY SQUARE PLUG- A6P00465
3/4"x1 5/8"x2" (20x40x52)
G1
(4)
POST FOOT PLATE - A4M01278
2 1/8"x8 3/8"x8 3/8" (54x213x213)
G2
(4)
POST FOOT - A4M01279
2 5/8"x9 7/8"x9 7/8" (68x250x250)H1
(32)
HOLE COVER - A4M01352
ELECTRICAL ENCLOSURE
(x1)
9205413
7

PRE-ASSEMBLY STEP 1
SORTING PARTS
STEP 1
8

PRE-ASSEMBLY STEP 2
CHOOSE YOUR
ASSEMBLY METHOD
STEP 1
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
9

PERGOLA ASSEMBLY
STEP 1
C1
(2)
JOIST END - A4M01612
1 3/8"x5 1/4"x72 1/8" (36x134x1831)
(2)
SHORT ANGLE BRACE - A4M01275
1 1/8"x4"x14" (30x101 x355)
F3
J2
(2)
SPLICE BRACKET - A4M01270
1 1/4"x5 1/8"x15 3/4" (33x131x400)
STEEL WASHER
6x20
(16)
H10 1053
SEALANT WASHER
(16)
H101054
(16)
H101101 TORX PAN HEAD
1/4-20x3/4"
10

PERGOLA ASSEMBLY
STEP 2
C2
(2)
JOIST END - A4M01613
1 3/8"x5 1/4"x72 1/8" (36x134x1831)(2)
SHORT ANGLE BRACE - A4M01276
1 1/8"x4"x14" (30x101x355)
F4
STEEL WASHER
6x20
(16)
H101053
SEALANT WASHER
(16)
H101054
(16)
H101101 TORX PAN HEAD
1/4-20x3/4"
11

PERGOLA ASSEMBLY
STEP 3
(2) JOIST ASSEMBLY - FROM PREVIOUS STEPS
A1
(2)
POST - A4M01565
6"x6"x88" (152x152x2235)
A2
(2)
POST - A4M01566
6"x6"x88" (152x152x2235)STEEL WASHER
6x20
(8)
H101053
SEALANT WASHER
(8)
H101054
TORX PAN HEAD
1/4-20x3/4"
(8)
H101101
TORX SOCKET SCREW
1/4x20
(16)
H101103
12

PERGOLA ASSEMBLY
STEP 4
G2
(4)
POST FOOT - A4M01279
2 5/8"x9 7/8"x9 7/8" (68x250x250)
STEEL WASHER
6x20
(8)
H101053
SEALANT WASHER
(8)
H101054
G1
(4)
POST FOOT PLATE - A4M01278
2 1/8"x8 3/8"x8 3/8" (54x213x213)
(8)
H101101 TORX PAN HEAD
1/4-20x3/4"
13

PERGOLA ASSEMBLY
STEP 5
B3
(2)
JOIST - A4M01596
1 3/8"x5 1/4"x71 1/4" (36x134x1811)
J1
(4)
SPLICE BRACKET - A4M01269
1 1/4"x5 1/8"x19 5/8" (33x131x500)
STEEL WASHER
6x20
(24)
H101053
SEALANT WASHER
(24)
H101054
(24)
H101101 TORX PAN HEAD
1/4-20x3/4"
14

PERGOLA ASSEMBLY
STEP 6
B2
(2)
JOIST END - A4M01611
1 3/8"x5 1/4"x60 1/2" (36x134x1537)
F2
(2)
LONG ANGLE BRACE - A4M01274
1 1/8"x4"x21 1/2" (30x101x546)
F1
(2)
LONG ANGLE BRACE - A4M01273
1 1/8"x4"x21 1/2" (30x101x546)
B1
(2)
JOIST END - A4M01610
1 3/8"x5 1/4"x60 1/2" (36x134x1537) STEEL WASHER
6x20
(32)
H101053
SEALANT WASHER
(32)
H101054
(32)
H101101 TORX PAN HEAD
1/4-20x3/4"
15

PERGOLA ASSEMBLY
STEP 7
(2) JOIST ASSEMBLY - FROM PREVIOUS STEPS
(2) UPRIGHT ASSEMBLY - FROM PREVIOUS STEPS
STEEL WASHER
6x20
(8)
H101053 SEALANT WASHER
(8)
H101054
(8)
H101101 TORX PAN HEAD
1/4-20x3/4" (16)
H101103 TORX SOCKET SCREW
1/4-20
16

PERGOLA ASSEMBLY
STEP 8
D1
(4)
JOIST END - A4M01614
1 5/8"x3 1/8"x72 1/8" (40x80x1831)J3
(4)
SPLICE BRACKET - A4M01271
1 1/2"x3"x15 3/4" (37x77x400)
STEEL WASHER
6x20
(16)
H101053
SEALANT WASHER
(16)
H101054
(16)
H101101 TORX PAN HEAD
1/4-20x3/4"
17

PERGOLA ASSEMBLY
STEP 9
D1
(4)
JOIST END - A4M01614
1 5/8"x3 1/8"x72 1/8" (40x80x1831)
STEEL WASHER
6x20
(16)
H101053
SEALANT WASHER
(16)
H101054
(16)
H101101 TORX PAN HEAD
1/4-20x3/4"
18

PERGOLA ASSEMBLY
STEP 10
(4)JOIST ASSEMBLY - FROM PREVIOUS STEPS
STEEL WASHER
6x20
(8)
H101053
SEALANT WASHER
(8)
H101054
(8)
H101102TORX PAN HEAD
1/4-20x4"
19

PERGOLA ASSEMBLY
STEP 11
D2
(12)
JOIST END - A4M01615
1 5/8"x3 1/8"x72 1/8" (40x80x1831)
J3
(12)
SPLICE BRACKET - A4M01271
1 1/2"x3"x15 3/4" (37x77x400)
STEEL WASHER
6x20
(48)
H101053
SEALANT WASHER
(48)
H10 1054
(48)
H101101 TORX PAN HEAD
1/4-20x3/4"
20