Backyard Discovery SOMERVILLE 10x14 PERGOLA 2006546 Use and care manual

Made in China | INS-2006546-A-SOMERVILLE 10X14 PERGOLA-ENG 10/28/2019
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Model # 2006546
SOMERVILLE 10x14 PERGOLA
Owner's Manual & Assembly Instructions
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level

• 18+ Years of Experience Servicing Big Box Retailers and Direct Consumers
• Highly Skilled, Specialized, Courteous, Professional Service Technicians
• Over 140,000 Installations Annually
• Satisfaction Guarantee
• Flexible Appointments, including weekends
• Coverage across the nation
• White Glove Service Visit www.gocongure.com for more info!
*Installation services are only available to U.S. customers.
With Go Congure, we bring you 18 years of experience right to your doorstep.
We service a wide array of indoor and outdoor recreation products that most consumers
don’t have the time or ability to deliver & install themselves.
We do the heavy lifting, so you don’t have to!
*Installation services are only available
to U.S. customers.
INSTALLATION
SERVICES
AVAILABLE!*
Need a helping hand?
Let our team of professionals handle the installation for you!
2

The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or you are missing or
have damaged parts, please call
MISSING A PART?
CALL US BEFORE GOING
BACK TO THE STORE
you can also visit www.backyarddiscovery.com
or e-mail [e-mail]
Please have the following information ready when you make your call:
• Model Number of the product located on the front of the assembly manual
• The item description and number from the parts list from the manual that was included in your box
1-800-856-4445
• Read entire assembly manual, paying special attention to the important tips and safety information.
• To ensure there are no missing pieces do a complete inventory by rst separating and identifying all parts.
• Make sure to check packing material for small parts that may have fallen out during shipment.
• Structures are not intended for public use. The Company does not warranty any of its residential structures
subjected to commercial use.
• This manual contains helpful information concerning assembly preparation, installation procedure and
required maintenance.
• Always keep safety in mind as your structure is being built.
• Keep these instructions for future reference.
Please Read This Before Starting Assembly
Owner’s Manual
3

Please read entire booklet completely before beginning the assembly process
Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed.
In order to provide you with the most ecient service, it is required that you provide us with the part numbers when ordering parts.
Tracking Number Reference Label
Tracking ID number on the carton and on the bottom of the vertical ID plate are included for tracking purposes associated with warranty claims.
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard
Botanical, Adventure Playsets, and Leisure Time Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year
warranty covers all parts including wood, hardware, and accessories. All wood carries a ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for
charges associated with replacement of parts under this Limited Warranty. In addition, Backyard Discovery will replace any parts within the rst 30 days from date of purchase
found to be missing from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure maximum life and performance of this product.
Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.
This Limited Warranty does not cover:
• Labor for any inspection
• Labor for replacement of any defective item(s)
• Incidental or consequential damages
• Cosmetic defects which do not aect performance or integrity of a part or the entire product
• Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable Assembly Manual.
• Acts of nature including but not limited to wind, storms, hail, oods, excessive water exposure
• Improper installation including but not limited to installation on uneven, unlevel, or soft ground
• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not aect performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modications made to the original product could damage the structural integrity of the unit
leading to failure and possible injury. Modication voids any and all warranties and Backyard Discovery assumes no liability for any modied products or consequences
resulting from failure of a modied product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product
failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.
Product Age Customer Pays
All Parts
0-30 days from date of purchase $0 and free shipping
31 days to 1 year $0 + S&H
Wood Rot and Decay Only
1 year $0 and free shipping
2 year 20% + S&H
3 year 40% + S&H
4 year 60% + S&H
5 year 80% + S&H
Over 5 years 100% + S&H
For Your Records:
Please take time and ll out the information below. This information will be needed for warranty issues.
Pro Rated Part Replacement Schedule
Where Purchased:
Date of Purchase:
Installation Date:
Installed by:
Tracking Number:
Owner’s Manual Limited Warranty
4

WARNING
• DO NOT climb or walk on the roof for any reason
• Requires two or more people to assemble safely
• Check for underground utilities before digging or
driving stakes into the ground.
• Check carefully for overhead lines and ensure there is
at least 6ft (2m) clearance from any overhead electrical
wires.
• Permanent structures may require a building permit.
As the purchaser and or installer of this product you are
advised to consult local planning, zoning and building
inspection departments for guidance on applicable
building codes and/or zoning requirements.
• Wood is NOT ame retardant and will burn. Grills, re pits
and chimineas are a re hazard if place too close to your
structure.
• Wear gloves to avoid injury during installation.
• During installation, follow all safety warnings provided
with your tools and use safety glasses.
• Check all nuts and bolts twice monthly during the usage
season and tighten as required.(But not so tight that you
crack the wood) It is particularly important that this
procedure be followed at the beginning of each season.
• Oil all metallic moving parts monthly during the usage
period.
• Check all coverings for bolts and sharp edges twice
monthly during usage season to be certain they are in
place. Replace when necessary. It is especially important
to do this at the beginning of each new season.
• For rusted areas on metallic members such as hinges,
brackets, etc. sand and repaint, using a non lead-based
paint meeting the requirements of Title 16 CRF Part 1303.
• Inspect wood parts monthly. The grain of the wood
sometimes will lift in the dry season causing splinters to
appear. Light sanding may be necessary to maintain a
safe environment. Treating your Product with protection
(sealant) after sanding will help prevent severe checking/
splitting and other weather damage.
• We have applied a waterborne translucent stain to your
unit. This is done for color only. Once or twice a year,
depending on your climate conditions, you must apply
some type of protection (sealant) to the wood of your unit.
Prior to the application of sealant, lightly sand any “rough”
spots on your set. Please note this is a requirement of
your warranty.
OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS
IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING
THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION.
Owner’s Manual Safety Warnings and Maintenance Instructions
5

About Our Wood
Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in
selecting the best quality lumber available, wood is still a product of nature and susceptible
to weathering which can change the appearance of your set.
Your Backyard Discovery structure is designed and constructed of quality
materials. As with all outdoor products it will weather and wear. To maximize
the enjoyment, safety and life of your structure it is important that you properly
maintain it.
What causes weathering? Does it aect
the strength of my product?
One of the main reasons for weathering is the
eects of water (moisture); the moisture content
of the wood at the surface is dierent than the
interior of the wood. As the climate changes,
moisture moves in or out of the wood, causing
tension which can result in checking and or
warping. You can expect the following due to
weathering. These changes will not aect the
strength of the product:
1. Checking is surface cracks in the wood along
the grain. A post (4”x 4”) will experience more
checking than a board (1”x 4”) because the surface
and interior moisture content will vary more widely
than in thinner wood.
2. Warping results from any distortion (twisting,
cupping) from the original plane of the board and
often happens from rapid wetting and drying of
the wood.
3. Fading happens as a natural change in the
wood color as it is exposed to sun-light and will
turn grey over time.
How can I reduce the amount of
weathering to wood product?
1. Your wood product is coated with a
water-based stain.Sunlight will break down
the coating, so we recommend applying
a water repellent or stain on a yearly basis
(see your local stain and paint supplier for a
recommended product). You must apply some
type of protection (sealant) to the wood of your
product. Please note this is a requirement
of your warranty. Most weathering is just
the normal result of nature and will not aect
safety. However if you are concerned that a part
has experienced a severe weathering problem
please call our customer service department for
further assistance.
2. Inspect wood parts monthly. The grain of
the wood sometimes will lift in the dry season
causing splinters to appear. Light sanding may
be necessary to maintain a safe environment.
Treating your Product with protection (sealant)
after sanding will help prevent severe checking/
splitting and other weather damage.
Instructions for Proper Maintenance
Owner’s Manual
6

Protrusion Hazard
Proper Hardware Assembly
1/8”
CorrectIncorrect
Bolt and Barrel Nut Assembly
Insert barrel nut through the lock washer and press the pair
through the provided hole. Insert your bolt through the
second lock washer and insert the pair into the provided hole
opposite from the barrel nut. Turn clockwise to thread into the
barrel nut. Do not completely tighten until instructed. LOCK WASHER
BOLT
BARREL NUT
Bolt and T-Nut Assembly
Tap T-nut into the provided hole. Insert your bolt through
the lock washer and insert into the provided hole opposite
from the T-Nut. Turn clockwise to thread into T-nut. Do not
completely tighten until instructed.
7187
LOCK WASHER
BOLT
Lag Assembly
Normally there will be a pre-drilled pilot hole on assemblies
that require a Lag Screw. If there is no pilot hole, line up the
two boards as they are to be attached and use the factory
drilled hole as a guide to drill another pilot hole into the
adjoining board. This will keep the wood from splitting. Only a
lock washer is required for steps with Lag Screws. LOCK WASHER
LAG SCREW
If you see exposed
threads and your bolt
protrudes beyond the
T-Nut you may have over
tightened the bolt or
used incorrect hardware.
If you’ve overtightened,
remove the bolt and add
washers to eliminate the
protrusion.
Assembly Tips
Owner’s Manual
LOCK WASHER
7

192(x2)
199(x2)
198(x2)
378(x2)
Hardware Identication
Hardware bags are printed with
a seven digit alpha-numeric part
number. During assembly you only
need to reference the last three
digits of the part number as noted
in each step. This will make nding
the correct hardware easier.
BOLT WH
5/16 x 1-3/4
ASSEMBLY TIP:
Keep and eye out for these boxes which will contain helpful pictures and information making
the assembly process as quick and painless as possible.
Sorting Wood
Sorting Hardware
When removing the wood from the boxes we recommend arranging them by part number before you begin
assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
To help with assembly we recommend sorting your hardware bags with the seven digit alpha-numeric number
printed on the bags or by hardware type (i.e. bolts, nuts, etc.). Organizing your hardware will make assembly easier.
NUT BARREL
H100545
SCREW
H100695
T-NUT
H100699
WASHER FLAT
H100706
BOLT HEX
H100716
BOLT
H100718
SCREW PWH
H100742
G2
G1
F2
F1
E1
E2
H100378
(x2)
Assembly Tips
Owner’s Manual
8

Owner's Manual Tools Required for Installation
9

Ground Dimension
EXAMPLE: 14' (4.3m) x 10' (3m) x 7' 11-1/8" (2.4m)
Owner's Manual Basic Setup Dimensions & Assembly Notes
14'
[4.3 m]
10' [3 m]
It is critically important that you start with square and level footings, concrete pad or deck to attach
your structure
•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly.
•Remember to double check for underground utilities and overhead electrical lines.
Post mounts are provided with your structure which allows you to permanently install your structure to a pre-existing
or new wood or concrete surface.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
seperately. You must ensure there is ample structural support under the deck before permanently attaching.
7'- 3/4" [2.2 m]
7'-11 1/8" [2.4 m]
11'-10 5/8"
[3.6 m]
10'-11 1/2"
[3.3 m] 7'- 1/2"
[2.1 m]
7'-11 1/2"
[2.4 m]
13'-3/8"
[4m]
10

JOIST - W4L13476
1 3/8"x5 1/4"x95 1/4" (36x134x2420)
D01
(x2)
JOIST - W4L13477
1 3/8"x5 1/4"x90" (36x134x2286)
D09
(x2)
JOIST - W4L13479
1 3/8"x5 1/4"x90" (36x134x2286)
D08
(x2)
JOIST - W4L13485
1 3/8"x5 1/4"x95 1/4" (36x134x2420)
D02
(x2)
JOIST END - W4L13492
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D03
(x2)
JOIST END - W4L13475
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D04
(x2)
JOIST END - W4L13484
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D05
(x2)
JOIST END - W4L13491
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D06
(x2)
JOIST END - W4L13494
1 7/16"x5 1/4"x17 3/4" (36x134x451)
D07
(x4)
JOIST END - W4L13474
1 3/8"x5 1/4"x17 3/4" (36x134x451)
D10
(x4)
Owner's Manual
Wood Components (Not to Scale
Parts Identification
11

PURLIN - W4L13480
1 3/8"x1 3/8"x69 5/8" (36x36x1768)
P01
(x12)
SLOTTED JOIST - W4L13478
1 3/8"x5 1/4"x114" (36x134x2896)
D13
(x8)
SHORT ANGLE BRACE - W4L13483
1 3/8"x5 1/4"x29 3/4" (36x134x755)
D12
(x4)
CORD COVER - W4L13487
1"x2 3/8"x7 7/8" (24x60x201)
J01
(x1)
LONG ANGLE BRACE - W4L13482
1 3/8"x5 1/4"x37 1/8" (36x134x942)
D11
(x8)
Parts Identification
Wood Components (Not to Scale
Owner's Manual
CORD COVER - W4L13486
1"x5 1/4"x43 5/8" (24x134x1109)
D14
(x1)
PURLIN - W4L13481
1 3/8"x1 3/8"x90 1/4" (36x36x2291)
P02
(x12)
12

Owner's Manual
Wood Components (Not to Scale
Parts Identification
PERGOLA POST - W2A03008
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
UP2
(x2)
PERGOLA POST - W2A03006
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
UP1
(x2)
13

BOLT WH BLK
5/16x7-1/4
(x26)
H100196
BOLT WH BLK
5/16x2-1/4
(x42)
H100205
SCREW PFH BLK
8x2-1/2
(x110)
H100201
SCREW PFH BLK
8x1 1/2
(x17)
H100200
WASHER LOCK EXT BLK
8x19
(x96)
H100198
WASHER LOCK EXT BLK
12x19
(x68)
H100199
NUT BARREL WH BLK
5/16x7/8
(x42)
H100192
LAG SCREW WH BLK
5/16x3
(x13)
H100206
NUT BARREL WH BLK
5/16x1-1/2
(x26)
H100193
LAG SCREW WH BLK
5/16x5 1/2
(x18)
H100204
SCREW CONCRETE ANCHOR
1/4x2
(x18)
H100120
Parts IdentificationOwner's Manual
Hardware Components
SCREW PWH BLK
8x3/4
(x4)
H100392
14

Owner's Manual Parts Identification
Hardware Components
TORX WRENCH
T-40
(x2)
A100041
TORX BIT
T-40
(x2)
A100042
SCREW SETTER
(x1)
H100764
15

FOOT 142 SQUARE POST
A100029
(x4)
BYD ID TAG (SMALL) WITHOUT AGES
A100241
(x1)
Owner's Manual
Accessory Components (Not to Scale
Parts Identification
5' PERGOLA ELECTRICAL OUTLET ASSEMBLY
(x1)
A6P00265
STAIN MARKER
A6P00173
(x1)
"A" REVISION TAG
A100314
(x1)
16

NOTES:
TIP:
LAY PARTS ON GROUND OR SAW HORSES
FOR EASE OF ASSEMBLY.
D09 (x1)
JOIST
D08 (x1)
JOIST
D07 (x1)
JOIST END
D10 (x1)
JOIST END
PERGOLA POST - W2A03006
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
UP1
(x2)
PERGOLA POST - W2A03008
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
UP2
(x2)
D07 (x1)
JOIST END
D10 (x1)
JOIST END
JOIST END - W4L13494
1 7/16"x5 1/4"x17 3/4" (36x134x451)
D07
(x4)
JOIST - W4L13479
1 3/8"x5 1/4"x90" (36x134x2286)
D08
(x2)
JOIST - W4L13477
1 3/8"x5 1/4"x90" (36x134x2286)
D09
(x2)
JOIST END - W4L13474
1 3/8"x5 1/4"x17 3/4" (36x134x451)
D10
(x4)
205 (x2)
BOLT - 2 1/4"
198 (x2)
WASHER - 8x19
199 (x2)
WASHER - 12x19
192 (x2)
NUT BARREL - 7/8"
206 (x1)
LA SCREW - 3"
198 (x1)
WASHER - 8x19
196 (x4)
BOLT - 7-1/4
198 (x4)
WASHER - 8x19
193 (x4)
NUT BARREL - 1 1/2"
199 (x4)
WASHER - 12x19
UP1 (x1)
PER OLA POST
UP2 (x1)
PER OLA POST
D12 (x1)
SHORT AN LE BRACE
D12 (x1)
SHORT AN LE BRACE
BOLT WH BLK
5/16x7-1/4
(x16)
H100196
BOLT WH BLK
5/16x2-1/4
(x8)
H100205
LAG SCREW WH BLK
5/16x3
(x4)
H100206
WASHER LOCK EXT BLK
8x19
(x28)
H100198
WASHER LOCK EXT BLK
12x19
(x24)
H100199
NUT BARREL WH BLK
5/16x1-1/2
(x16)
H100193 NUT BARREL WH BLK
5/16x7/8
(x8)
H100192
1. REPEAT THIS STEP
TWICE FOR OTHER SIDE.
2. ASSEMBLE AS SHOWN
USING THE PRE-DRILLED
PILOT HOLES IN POSTS.
STEP 1
SHORT ANGLE BRACE - W4L13483
1 3/8"x5 1/4"x29 3/4" (36x134x755)
D12
(x4)
REPEAT ON OPPOSITE END
17

NOTES:
192 (x4)
NUT BARREL - 7/8"
199 (x4)
WASHER - 12x19
198 (x4)
WASHER - 8x19
205 (x4)
BOLT - 2 1/4"
D05 (x1)
JOIST END
D02 (x1)
JOIST
D03 (x1)
JOIST END
D11 (x1)
LONG ANGLE BRACE
D11 (x1)
LONG ANGLE BRACE
JOIST - W4L13485
1 3/8"x5 1/4"x95 1/4" (36x134x2420)
D02
(x2)
NOTE OVERLAP AND
BOARD ORIENTATION.
REPEAT STEP TO COMPLETE TWO
INNER JOIST ASSEMBLIES.
NUT BARREL WH BLK
5/16x7/8
(x16)
H100192
WASHER LOCK EXT BLK
12x19
(x16)
H100199
WASHER LOCK EXT BLK
8x19
(x16)
H100198
BOLT WH BLK
5/16x2-1/4
(x16)
H100205
JOIST END - W4L13492
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D03
(x2)
JOIST END - W4L13484
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D05
(x2)
LONG ANGLE BRACE - W4L13482
1 3/8"x5 1/4"x37 1/8" (36x134x942)
D11
(x4)
STEP 2
REPEAT ON OPPOSITE END
18

NOTES:
192 (x4)
NUT BARREL - 7/8"
205 (x4)
BOLT - 2 1/4"
199 (x4)
WASHER - 12x19
198 (x4)
WASHER - 8x19
D06 (x1)
JOIST END
D11 (x1)
LONG ANGLE BRACE
D01 (x1)
JOIST
D04 (x1)
JOIST END
D11 (x1)
LONG ANGLE BRACE
LONG ANGLE BRACE - W4L13482
1 3/8"x5 1/4"x37 1/8" (36x134x942)
D11
(x4)
BOLT WH BLK
5/16x2-1/4
(x16)
H100205
NOTE OVERLAP AND
BOARD ORIENTATION.
WASHER LOCK EXT BLK
8x19
(x16)
H100198 WASHER LOCK EXT BLK
12x19
(x16)
H100199 NUT BARREL WH BLK
5/16x7/8
(x16)
H100192
REPEAT STEP TO COMPLETE TWO
OUTER JOIST ASSEMBLIES.
STEP 3
JOIST - W4L13476
1 3/8"x5 1/4"x95 1/4" (36x134x2420)
D01
(x2)
JOIST END - W4L13475
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D04
(x2)
JOIST END - W4L13491
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D06
(x2)
REPEAT ON OPPOSITE END
NOTE PILOT HOLES
ON TOP OF JOIST.
19

196 (x2)
BOLT - 7-1/4
198 (x2)
WASHER - 8x19
199 (x2)
WASHER - 12x19
193 (x2)
NUT BARREL - 1 1/2"
198 (x2)
WASHER - 8x19
206 (x2)
LAG SCREW - 3"
LAG SCREW WH BLK
5/16x3
(x8)
H100206
WASHER LOCK EXT BLK
8x19
(x16)
H100198 WASHER LOCK EXT BLK
12x19
(x8)
H100199 NUT BARREL WH BLK
5/16x1-1/2
(x8)
H100193
BOLT WH BLK
5/16x7-1/4
(x8)
H100196
UPRIGHT ASSEMBLY
FROM PREVIOUS STEPS
OUTER JOIST ASSEMBLY
FROM PREVIOUS STEPS
INNER JOIST ASSEMBLY
FROM PREVIOUS STEPS
(x2)
(x2)
UPRIGHT
ASSEMBLY
UPRIGHT
ASSEMBLY
INNER JOIST
ASSEMBLY
INNER JOIST
ASSEMBLY
OUTER JOIST
ASSEMBLY
OUTER JOIST
ASSEMBLY
NOTE PILOT HOLES
ON TOP OF THE
OUTER JOIST
ASSEMBLY
NOTE JOIST OVERLAP
DIRECTION FOR
PROPER ASSEMBLY.
STEP 4
(x2)
REPEAT ON EACH CORNER
20