Backyard Discovery FAIRHAVEN 2101531 Use and care manual

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Backyard
FAIRHAVEN 1 Ox
10
PERGOLA
MANUFA
Backyard
CTUREDBY:
Discovery
3305 Airport
Drive
Pittsburg, KS 66762
DISCOVERY
Model #
2101531 Owner's Manual & Assembly
Instructions 800-856-4445
- -
aft_
• - --- •
a_ 7
••
••
average 2 person assembly time
GOCONFIGURE
Before you begin
Putting it all together for you
F UICH &
INSTALLATION
. ct am ED I
EASY ASSEMBLY
SERVICES
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FIND 3D INSTRUCTIONS
AVAILABLE!*
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FOR THIS PRODUCT IN
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iiouRs
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assembly time may vary based
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) o
Store
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Para obtener instrucciones en espaiiol, visite www.backyarddiscovery.com
Made in Poland l INS-2101531-A-FAIRHAVEN 10X10 PERGOLA-ENG 5/19/21

itotio 1/ 4
GOCONFIGURE
Putting it all together for you
INSTALLATION
SERVICES
AVAILABLE!*
Need a helping hand?
Let our team of professionals handle the installation for you!
GOCON
FIGU
RE
888-888-5424
*Installation services are only available
to U.S. customers.
With Go Con! gure, we bring you 18 years of experience right to your doorstep.
We service a wide array of indoor and outdoor recreation products that most consumers
don't have the time or ability to deliver & install themselves.
We do the heavy lifting, so you don't have to!
• 18+ Years of Experience
Servicing Big Box Retailers and Direct Consumers • Satisfaction Guarantee
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Service
Visit www.goconfigure.com for more
info!
*Installation services are only available to U.S. customers.
2

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:.:
... ..
• • •
Owner's Manual
Please Read This Before Starting Assembly
• • •
• • •
III
III
STO1 3
MISSING A PART?
CALL US BEFORE GOING
0
BACK TO THE
STORE Ill
The store where you made your purchase
does not stock parts for
this item.
If you have assembly questions or you are missing or
have damaged parts, please call
1 -8 00 .8 5 6 .444 5
you can also
visit www.backyarddiscovery.com
or e-mail [email protected]
Please have the following
information ready when you make your call:
• Model Number of the product located on the front of the assembly manual
• The
item description and number from the parts list from the manual that was included in your box
• Read entire assembly manual, paying special attention to the important tips and safety information.
• Ensure there are no missing pieces by fi rst separating and identifying all parts.
• Make sure to check packing material for small parts that may have fallen out during shipment.
• Structures are not intended for public use. Any unintended use such as home child care, daycare center,
faith center, government facility, home owner's associate, park or school will make the warranty of our
product null &
void.
• This manual contains helpful information
concerning assembly preparation, installation procedure and
required maintenance.
•
Always keep safety in mind as your structure is being built.
• Keep these instructions for future reference.
3

• • .
••• _
• • •
Owner ' s Manual Limited Warranty
•••••
• • •
• •••
THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS ARE UNAVAILABLE OR OBSOLETE
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands, including but not limited to, Adventure Playsets and
Leisure Time Products.
Backyard Discovery Wood Patio Structure
Backyard Discovery warrants this wood patio product to be free from defects in materials and workmanship for a period of two (2) years from the original date of purchase. All wood carries a
five (5) year warranty against rot and decay from the original purchase date. LIMITED WARRANTY
OUTDOOR PATIO ITEMS
THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS ARE UNAVAILABLE OR OBSOLETE
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands, including but not limited to, Adventure Playsets and
Leisure Time Products.
Backyard Discovery Wood Patio Structure
Backyard Discovery warrants this wood patio product to be free from defects in materials and workmanship for a period of two (2) years from the original date of purchase. All wood carries a
five (5) year warranty against rot and decay from the original purchase date.
Backyard Discovery Metal Patio Structure
Backyard Discovery warrants this metal patio product to be free from defect in materials and workmanship for a period of five (5) years from the original date of purchase.
General Warranty Information
This warranty applies to the original owner and registrant and is non -transferable. Regular maintenance is required to ensure maximum life and performance of this product. Failure by the
owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner's Manual.
This Limited Warranty does not cover:
Backyard Discovery Metal Patio Structure
Backyard Discovery warrants this metal patio product to be free from defect in materials and workmanship for a period of five (5) years from the original date of purchase.
General Warranty Information
This warranty applies to the original owner and registrant and is non -transferable. Regular maintenance is required to ensure maximum life and performance of this product. Failure by the
owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner's Manual.
This Limited Warranty does not cover:
• Natural occurring properties of wood such as twisting, warping, checking, peeling or any other natural occurring properties of wood that do not affect performance or
integrity.
• Installation - the warranty is null and
void if installation is not in accordance with the Assembly Instructions.
• Labor for any inspection
• Labor for replacement of any defective item(s)
• Incidental or consequential damages
• Cosmetic defects, including rusting, color fading, minor cracks, corrosion, which do not affect performance or integrity of a part or the entire product.
• Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable Assembly Manual.
• Acts of nature including but not limited to wind, storms, hail, fl oods, excessive water exposure.
• Improper installation including but not limited to installation on uneven, unlevel, or soft ground.
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure
and possible injury. Modification voids any -and -all warranties and Backyard Discovery assumes no liability for the modified products or consequences resulting from failure of a modified
product. Backyard Discovery disclaims all other representations and warranties of
any kind, express or implied.
USA and Canada: To make a warranty or replacement part claim please visit backyarddiscovery.com or call Backyard Discovery customer service at 800-856-4445. Backyard Discovery
will, at its sole discretion, replace any part within the stated warranty period that is defective in workmanship or materials. At Backyard Discovery's discretion, photographs of the defective
part, physical return of the defective part to Backyard Discovery, or proof of purchase may be required for verification.
Outside of the USA and Canada: Contact place of purchase or distributor for warranty service.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state, province to province or country to country, where you bought the product.
This warranty excludes all consequential damages however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to
you.
Please read entire booklet completely before beginning the assembly process
Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with
the most efficient service, it is required that you provide us with the part numbers when ordering parts.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where Purchased:
Date of Purchase:
04/2012-S
Installation Date:
P.O.#99999 1-100
Installed by:
w)
CI f
Tracking Number:
Tracking Number Reference Label
Tracking ID number on the carton is included
for tracking purposes associated with warranty claims.
4

• • .
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• •
• Owner's Manual Safety Warnings and Maintenance Instructions
••
• •
• • •
••• •
A
WARNING
IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING
THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION.
• DO NOT climb or walk on the roof for any reason • Oil al l metal lic moving parts monthly during the usage
• Requires two or more people to assemble safely period.
• Check for underground utilities before digging or • Check al l coverings for bolts and sharp edges twice
driving
stakes into the ground. monthly during usage season to be certain they are in
• Check carefully for overhead lines and ensure there is place. Replace when necessary. It is especially important
at least 6ft (2m) clearance from any overhead electrical to do this at the beginning of each new season.
wires. • For rusted areas on metal lic members such as hinges,
• Permanent structures may require a building permit.
brackets, etc. sand and repaint, using a non lead -based
As the purchaser and or installer of this product you are
paint meeting the requirements of Title 16 CRF Part 1303.
advised to consult
local
planning,
zoning
and
building
•
Inspect wood
parts monthly. The grain
of the wood
inspection departments for guidance on applicable
sometimes wil l lift in the dry season causing splinters to
building codes and/or zoning requirements.
appear. Light sanding may be necessary to maintain a
• Wood is NOT #ame
retardant and will burn. Gril ls, ! re pits
safe environment. Treating your Product with protection
and chimineas are a ! re hazard if place too close to your
(sealant) after sanding will help prevent severe checking/
structure.
splitting and other weather damage.
• Wear gloves to avoid injury during installation.
• We have applied a waterborne translucent stain to your
• During installation, follow al l safety warnings provided
unit. This is done for color only. Once or twice a year,
with your tools and use safety glasses.
depending on your climate conditions, you must apply
• Check all nuts and bolts twice monthly during the usage
some type of protection (sealant) to the wood of your unit.
season and tighten as required.(But not so tight that you
Prior to the application of sealant, lightly sand any"rough"
crack the wood) It is particularly important that this
spots on your set. Please note this is a requirement of
procedure be followed at the beginning of each season.
your
warranty.
OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS
5

• • •
••••••
• • •
Owner's
Manual
Assembly Tips
• • •
• • •
• • •
A\Protrusion Hazard
Incorrect Correct
If you see exposed
threads and your bolt
protrudes beyond the
T -Nut you may have over
tightened the bolt or
(
~ir
used incorrect hardware.
If you've overtightened,
remove the bolt and add
washers to eliminate the
protrusion.
1 /8" -
Proper
Hardware Assembly
-
BOLT
Bolt and T -Nut Assembly
Tap T -nut into the provided hole. Insert your bolt through
the lock washer and insert into the provided hole opposite
o
.01
T -N UT
from the T -Nut. Turn clockwise to thread into T -nut. Do not
1
completely tighten until instructed.
LOCK WASHER
-
Bolt and Barrel Nut Assembly
BOLT
Insert barrel nut through the lock washer and press the pair
through the provided hole. Insert your bolt through the
BARREL NUT
second lock washer and insert the pair into the provided hole
o
LOCK WASHER
opposite from the barrel nut. Turn clockwise to thread into the
barrel nut. Do not completely tighten until instructed.
LOCK WASHER
Lag Assembly
—LAG SCREW
Normally there will be a pre
-drilled pilot hole on assemblies
that require a Lag Screw. If there is no pilot
hole, line up the
two boards as they are to be attached and use the factory
drilled hole as a guide to drill another pilot hole into the
adjoining board. This will keep the wood from splitting. Only a
*
. •
lock washer is required for steps with Lag Screws.
LOCK WASHER
6

• • .
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• • •
Owner's Manual
Assembly Tips
• • •
• • •
• • •
,
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n
ASSEMBLY TIP:
\al Keep and eye out for these boxes which will contain helpful pictures and information making
the assembly process as quick and painless as possible.
Sorting Wood
Om
1 10 Ailk
Wm
Iii
0
WO
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_-----
_ ..
When removing the wood from the boxes we recommend arranging them by part number before you begin
assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
Sorting
Hardware
NUT BARREL SCREW T -NUT WASHER FLAT BOLT HEX BOLT SCREW PWH
H100545 H100695 H100699 H100706 H100716 H100718 H100742
- -
7
---
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1
.
...
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i
To help with assembly we recommend sorting your hardware bags with the seven digit alpha -numeric number
printed on the bags or by hardware type (i.e. bolts, nuts, etc.). Organizing your hardware will make assembly easier.
Hardware Identification
Hardware bags are
printed with
(
a seven digit alpha
-numeric part •
N
\\
number. During assembly you only
\\\\\\\\
need to reference the last three
*
I\ \• \ 192(x2)
digits of the part number as noted H100378 BOLTWH
199(x2)
in each step. This wil l make fi nding
—• (x2) t 5116x1-314 i
ilLAk
the correct hardware easier.
378(x2)
198(x2)
r
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Icons and their uses you will see throughout this manual
ID Y a o ss u em w assembly
need
y
so toua
square
makebef
before
r u e r et
tightening
y n o in u g r
•#4
100
When you see this icon you will need a
socket wrench. The icons
below show
your
bolts.
the size of attachments needed for
40
assembly
1/2.
24"
®
For proper assembly you will need to
ensure
that your structure is level
® before proceeding to the next step.
This icon warns you to not over tighten
your bolts. This is to prevent structural
damage and also splintering your
Some steps in the assembly process
wood.
fill
se O
will require an extra set of hands. Make
sure you have a helper available.
r
attachments are needed. For this
o.
This icon will show you what drill
, (1 0 This icon shows the size of an open
ended wrench. Using the wrench as 3
„"' O
example you will need a Phillips head
/2
the fraction bar.
/ 8
attachment and 3/8 socket.
8

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•
It is
critically important that you start with square and level footings, concrete pad or deck to
attach your structure
• Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using
incorrect hardware may result in improper assembly
• Remember to double check for underground utilities and overhead electrical lines
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing
or new wood or concrete surface.
• The hardware to attach the post mounts to the structure is included.
• The hardware to mount the structure permanently to a concrete surface is included.
• The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
Ground
Dimension
EXAMPLE: 9'-10" (3m) x 9'-10" (3m) x
7'-11 3/8" (2.4m)
'
•
b ^
• • • T
I II
I I I
9'-10"
[3
m]
. tl
r 2
P Pc
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• 2 • :
co
co E
71-
r c\J
•
f 1
6'-115/8" 6'-115/8"
[2.1 m] [2.1 m]
7'-9 3/8"
7'-9 3/8"
[2.4 m]
[2.4 m]
9

a
0 0 0
Owner's Manual
Wood Components (Not to Scale)
D3 I SLOTTED JOIST - W4L14052
(x6) 1 1/4"x5"x114" (32x126x2896)
o
D4
I
JOIST - W4L14053
(x2)
1
1/4"x5"x118"
(32x126x2998)
D5 I
JOIST - W4L14054
(x2) 1
1/4"x5"x118"
(32x126x2998)
07 I JOIST END - W4L14088
(x2)
1 1/4"x5"x118" (32x126x2998)
°
08I LONG ANGLE BRACE - W4L14056
(x8) 1
1/4"x5"x36 1/4" (32x126x922)
D9 'SHORT ANGLE BRACE - W4L14057
(x4) I 1 1/4"x5"x29 1/4"
(32x126x743)
10