Badger Meter Impeller Data Industrial 3050 Series User manual

Series 3050
Data Industrial® Series 3050
Btu Monitor
Installation & Operation Manual
941700-0030 (6-11)
IMPORTANT:
This manual contains important information.
READ AND KEEP FOR REFERENCE.

Series 3050 Btu Monitor
Page ii 6-11

CONTENTS
INTRODUCTION ..........................................................................................................................................5
Product Unpacking and Inspection..........................................................................................................................................5
Product Description...................................................................................................................................................................5
INSTALLATION.............................................................................................................................................7
Mechanical Installation .............................................................................................................................................................7
Location......................................................................................................................................................................................7
Electrical Installation.................................................................................................................................................................8
OUTPUT OPTION CARD ............................................................................................................................14
DISPLAY AND KEY PAD.............................................................................................................................16
PROGRAMMING........................................................................................................................................17
Selection Screens.....................................................................................................................................................................17
Option List Screens..................................................................................................................................................................17
Data Screens.............................................................................................................................................................................17
USB Communication................................................................................................................................................................24
FLOW SENSOR INPUTS .............................................................................................................................29
SPECIFICATIONS .......................................................................................................................................29
Installation & Operation Manual
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Series 3050 Btu Monitor
Page iv 6-11

Page 5
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Installation & Operation Manual
INTRODUCTION
This manual provides installation and operation instructions for the Badger Meter Data Industrial®Series 3050 Btu Monitor.
Product Unpacking and Inspection
Upon receipt of the product, perform the following unpacking and inspection procedures:
NOTE: If damage to the shipping container is evident upon receipt, request the carrier to be present when the
product is unpacked.
Carefully open the shipping package and follow any instructions that may be marked on the exterior. Remove all cushioning
material surrounding the product and carefully lift the product from the package. Retain the package and all packing material
for possible use in reshipment or storage.
Visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or
any other sign of damage that may have occurred during shipment.
NOTE: If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim
with the carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
Product Description
The Badger Meter Data Industrial Series 3050 Btu Monitor is an economical, full-featured compact unit designed for
sub-metering applications.
The two line x 16-character alphanumeric displays any combination of Energy Rate, Energy Total, Flow Rate or Flow Total.
Both preprogrammed and user defined units of measure can be configured by the user.
The Series 3050 accepts pulse or linear analog input signals. Like all Data Industrial flow monitors, the Series 3050 may be
field calibrated by the user. For Data Industrial sensors,“K” and “offset” numbers are entered, while other pulse or frequency
output sensors may use a “K” factor only. Analog inputs are fully programmable for slope and intercept.
The unit requires two temperature units and can accept 10 K ohm thermistors, 100Ώ three wire RTDs or user defined custom
thermistors or RTDs.
The panel meter has a NEMA 4X rated front panel and conforms to DIN Standard dimensions, 96 mm X 96 mm, for meter sizes
and panel cutouts. Optional NEMA 4 wall mount is also available.

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Series 3050 Btu Monitor
Series 3050 Btu Monitor Programming
The user can program the flow sensor from the front panel by entering a "K" and offset or only a "K" factor, depending on the
flow sensor used.
Programming is menu driven. All data is entered using the LCD/keypad interface. A password gate is included to prevent
unauthorized access to programming parameters. Programming flexibility is extended to units of measure. In addition to
several factory units of measure, the 3000 Series software permits the custom units for rate and total to be created by the
installer.
The Series 3050 provides one Form C solid-state relay, and one solid-state switch output. Both are fully programmable as
either Pulse/Volume, or Set Point control-based Flow Rate, Flow Total, Energy Rate, Energy Total, Temperature 1, Temperature
2 or Delta T. For pulse output, the installer can program both the resolution and the pulse width. Set Point control is extremely
versatile with fully independent set and release points, each with its own time delay.
LEDs located on the front panel indicate status of both the relay and pulse outputs.
All calibration information, units of measure and flow totals are stored in a non-volatile memory that does not require battery
backup for data retention.
Available options:
• Analog Output
• USB
• RS485
• BACnet™
• Modbus®
• Wall Mounting
3050 Series Ordering Matrix
Example: 3050 -x x
Series
Btu Monitor 3050 -
Outputs No Option 0
Analog Output, plus RS485 with
BACnet and Modbus, and USB 1
Mounting
Panel Mount, NEMA 4x Front Panel 0
Wall Mount, NEMA 4x 1

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Installation & Operation Manual
INSTALLATION
Mechanical Installation
The Series 3050 Btu Monitor can be either panel mounted or wall mounted.
Location
In any mounting arrangement the primary concern is easy viewing and convenient operation of the keypad. The unit
generates very little heat, so no consideration need be given to cooling or ventilation. However, prolonged direct sunlight can
damage the front panel so some level of shading is recommended, especially if installed in a tropical climate.
Panel Mount Installation
The Series 3050 panel mount is designed for through panel mounting, which allows access to the back of the unit. The Series
3050 Btu Monitor is secured to the panel by two draw brackets shown in Figure 1 below. Also refer to Figure 1 for monitor and
panel cutout dimensions.
Figure 1: Series 3050 Panel Mount and Mounting Dimensions

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Series 3050 Btu Monitor
Wall Mount Installation
The Series 3050 wall mount is designed to mount onto a wall with four bolts or screws. The mounting hole pattern and box
dimensions for the Series 3050 NEMA4 waII mount are shown in Figure 2.
Figure 2: Wall Mount and Dimensions
Electrical Installation
Power Supply Wiring
The Series 3050 Btu Monitor requires 12-24 VDC/VAC to operate. Check the Specifications on page 29 for DC current draw
and AC Volt-Amp requirements.
A fused circuit is always recommended.
Connect the positive of the power supply to the Series 3050 terminal marked (ACL/DC+), and connect the negative of the
power supply to the Series 3050 terminal marked (ACC/DC-).
If a Badger Meter Data Industrial plug-in power supply (Model A1026, A-503) is being used, connect the black-white wire to
the terminal marked (ACL/DC+) and the black wire to the terminal marked (ACC/DC-).
Figure 3 ( Power Supply Wiring)
(+) (-)
12-24VDC
Power
Supply
( Line) (Com)
12-24VAC
Power Supply
OR
Earth
or
Panel
Ground
Ground wire should be heavy gauge and as short as possible
Earth 3
LV AC/DC(-) 2
LV AC/DC(+) 1
POWER
Figure 3: Power Supply Wiring

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Installation & Operation Manual
Flow Sensor Wiring
The Series 3050 flow sensor inputs are extremely versatile, designed to accept either two-wire or three-wire pulse inputs
(Data Industrial 200 Series, SDI or 4000 Series) or Analog inputs. Although different rear panel terminals are used, all
parameters are set with the LCD/keypad interface. There are no internal or external jumpers, switches or potentiometers to
move or adjust.
The following pulse input types are accommodated.
• Pulse-DI: Used for all Badger Meter Data Industrial Flow Sensors. Provides an internal pull-up resistor and uses “K”
and “Offset” values for calibration.
• Pulse–K Factor: Accepts non zero-crossing inputs but provides no internal pull-up, classical “K” ( pulses/gallon)
values for calibration.
• Pull-up-K Factor: Provides an internal pull-up resistor and uses classical “K” ( pulses/gallon) values for calibration.
NOTE: All the above pulse input types wire the same as shown in Figure 4. See the Programming Flow Chart on
page 18 for required input configuration.
1 ANALOG IN+
2 ANALOG IN-
3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
Figure 4: Data Industrial Flow Sensor Wiring Examples (Two- and Three-Wire Pulse Types)

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Series 3050 Btu Monitor
Analog Input
As an alternative to the pulse inputs, the Series 3050 can accept an Analog input. The input is non-isolated, but can accept
0-1VDC, 0-5VDC, 0-10VDC, 0-20mA and 4-20mA with both factory-defined and custom units of measure.
Low impedance 100 Ohm input for current inputs optimizes performance and flexibility or loop power supplies. Both the
low- and high-end scaling are independent and field configured by the installer.
NOTE: See the Programming Flow Chart on page 18 for required input configuration.
1 ANALOG IN+
2 ANALOG IN-
3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
Figure 5: 4-20mA Analog Loop Powered Wiring
1 ANALOG IN+
2 ANALOG IN-
3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
Figure 6: Voltage or Current Sourcing Analog Inputs