Badger Meter QuikSert Standard User manual

Turbine Flow Meter
QuikSert® Standard
TRB-UM-00372-EN-06 (October 2018) User Manual

CONTENTS
Scope of This Manual� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �3
Unpacking and Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �3
Safety � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �3
Terminology and Symbols � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �4
Operating Principle � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �4
Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �5
Operational Startup � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �7
Calibration � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �7
Troubleshooting Guide � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �8
Part Number Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �9
Flow Range Chart � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
Strainer Recommendations � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
Repair Kit Information� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
Specications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
Pressure Rating � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
Turbine Flow Meter, QuikSert® Standard
Page ii October 2018TRB-UM-00372-EN-06

Scope of This Manual
Page 3October 2018 TRB-UM-00372-EN-06
SCOPE OF THIS MANUAL
This manual is intended to help you install and operate the QuikSert turbine
flow meter�
MPORTANTI
Read this manual carefully before attempting any installation or operation. Keep the manual
accessible for future reference.
UNPACKING AND INSPECTION
Upon opening the shipping container, visually inspect the product and applicable
accessories for any physical damage such as scratches, loose or broken parts, or
any other sign of damage that may have occurred during shipment�
OTE:NIf damage is found, request an inspection by the carrier’s agent within 48 hours of
delivery and file a claim with the carrier� A claim for equipment damage in transit
is the sole responsibility of the purchaser�
SAFETY
Terminology and Symbols
Indicates a hazardous situation, which, if not avoided, is
estimated to be capable of causing death or serious
personal injury�
Indicates a hazardous situation, which, if not avoided, could
result in severe personal injury or death�
Indicates a hazardous situation, which, if not avoided, is
estimated to be capable of causing minor or moderate
personal injury or damage to property�
MPORTANTI
Not following instructions properly may impair safety of equipment and/or personnel.

Introduction
Page 4 October 2018TRB-UM-00372-EN-06
INTRODUCTION
The QuikSert Standard turbine flow meter was developed for liquid applications
where accuracy and dependability are of concern to the operator� The stainless
steel body incorporates a helical turbine with tungsten carbide shaft and bearings�
It provides an efficient, long service life and a cost-effective solution for your
measurement requirements�
Simple in design and construction, QuikSert uses modified upstream and
downstream flow straighteners for a high degree of flow accuracy� Its between-
the-flange design eliminates the need for mating flanges, requiring less space in
the flow line, lowering costs and providing easy, one-person installation�
The meter produces a sine wave signal proportional to its volumetric flow rate�
With optional Blancett electronics, QuikSert provides local flow rate and volume
totalization and can interface with most instruments, PLCs and computers�
OPERATING PRINCIPLE
Fluid entering the meter passes through the inlet flow straightener which reduces
its turbulent flow pattern and improves the fluid’s velocity profile� Fluid then
passes through the turbine, causing it to rotate at a speed proportional to the
fluid velocity� As each turbine blade passes through the magnetic field, the blade
generates an AC voltage pulse in the pickup coil at the base of the magnetic
pickup (see Figure 1)� These pulses produce an output frequency proportional to
the volumetric flow through the meter� The output frequency represents flow rate
and/or totalization of fluid passing through the turbine flow meter�
Figure 1: Electric signal generated by rotor movement

Installation
Page 5October 2018 TRB-UM-00372-EN-06
INSTALLATION
1� Check the ow meter internally for foreign material and make sure the turbine rotor
spins freely prior to installation�
2� Check uid lines and clear any debris�
3� Install the ow meter with the ow arrow, etched on the exterior of the meter body,
pointing in the direction of uid ow�
4� Install the meter horizontally with the pickup facing upward, where possible� The liquid
being measured should be free of any large particles that may obstruct rotation of
the rotor�
5� Install a mesh strainer upstream before operation of the ow meter if particles are
present� See“Repair Kit Information” on page 10�
6� Install a bypass line (Figure 2) for meter inspection and repair without interrupting ow�
Install all control valves downstream of the ow meter, if a bypass line cannot be used
(Figure 3 on page 6)�
PRESSURE IN EXCESS OF ALLOWABLE RATING MAY CAUSE THE HOUSING TO
BURST AND CAUSE SERIOUS PERSONAL INJURY.
DAMAGE CAN BE CAUSED BY STRIKING AN EMPTY METER WITH A HIGH
VELOCITY FLOW STREAM.
Flow Straightner
(Optional)
Isolation
Valve
Isolation
Valve
QuikSert Turbine
Flow Meter
Display
Bypass Line
5 Pipe Diameters
Minimum
10 Pipe Diameters
Minimum
21
Figure 2: Meter installation using a bypass line

Installation
Page 6 October 2018TRB-UM-00372-EN-06
5 Pipe Diameters
Minimum
10 Pipe Diameters
Minimum
Isolation
Valve
Display
Flow Straightner
(Optional) QuikSert Turbine
Flow Meter
21
Figure 3: Meter installation without using a bypass line
7� Install all restrictions in the ow line that may cause the liquid to ash, downstream of
the meter� If necessary, install air eliminators so the meter is not incorrectly measuring
entrained air or gas�
8� Install a minimum length of ten pipe diameters of straight pipe on the upstream side
of the meter and ve diameters on the downstream side of the ow meter or meter
accuracy may be aected� Piping should be the same size as the meter bore or threaded
port size�
Do not install the flow meter or connection cable close to electric motors,
transformers, sparking devices, high voltage lines, or place connecting cable in
conduit with wires furnishing power for such devices� These devices can induce
false signals in the flow meter coil or cable, causing the meter to read inaccurately�
Consult the "Troubleshooting Guide" on page 8 � If the internal components of the
turbine flow meter are damaged beyond repair, order a turbine meter repair kit�
Information pertaining to the turbine meter repair kits is referenced in "Repair Kit
Information" on page 10�

Operational Startup
Page 7October 2018 TRB-UM-00372-EN-06
OPERATIONAL STARTUP
Follow these steps when installing and starting the meter�
MAKE SURE THAT FLUID FLOW HAS BEEN SHUT OFF AND PRESSURE IN
THE LINE RELEASED BEFORE ATTEMPTING TO INSTALL THE METER IN AN
EXISTING SYSTEM.
1� Close the isolation valves and open the bypass valve after installing the meter�
2� Flow liquid through the bypass valve for sucient time to eliminate any air or gas in the
ow line�
HIGH VELOCITY AIR OR GAS MAY DAMAGE THE INTERNAL COMPONENTS OF
THE METER.
3� Open the upstream isolating valve slowly to eliminate hydraulic shock while charging
the meter with the liquid�
4� Open the valve to full open�
5� Open the downstream isolating valve to permit meter to operate�
6� Close the bypass valve to a full closed position�
7� Adjust the downstream valve to provide the required ow rate through the meter�
OTE:NThe downstream valve may be used as a control valve�
CALIBRATION
The meter and all attached electronics are calibrated on water at the factory and
tagged with a K-factor (pulses per US Gallon)� For maximum accuracy, calibrate
the meter with the actual fluid being measured� The QuikSert meter can be
recalibrated by any conventional meter-proving processes used to calibrate
standard meters�

Troubleshooting Guide
Page 8 October 2018TRB-UM-00372-EN-06
TROUBLESHOOTING GUIDE
Trouble Possible Cause Remedy
Meter indicates higher than actual
flow rate
• Cavitation
• Debris on rotor
support
• Build up of foreign
material on meter bore
• Gas in liquid
• Increase back pressure
• Clean meter
• Clean meter
• Install gas eliminator ahead
of meter
Meter indicates lower than actual
flow rate
• Debris on rotor
• Worn bearing
• Viscosity higher than
calibrated
• Clean meter and add filter
• Clean meter and add filter
• Recalibrate monitor
Erratic system indication, meter
alone works well (remote monitor
application only)
Ground loop in shielding Ground shield in one place
only, look for internal electronic
instrument ground� Reroute
cables away from
electrical noise
Indicator shows flow when shut off Mechanical vibration
causes rotor to oscillate
without turning
Isolate meter
No flow indication
Full or partial open position
Fluid shock, full flow into
dry meter or impact caused
bearing separation or
broken rotor shaft
Rebuild meter with repair kit
and recalibrate monitor� Move
to location where meter is full
on startup or add downstream
flow control valve
Erratic indication at low flow, good
indication at high flow
Rotor has foreign material
wrapped around it
Clean meter and add filter
No flow indication Faulty pickup Replace pickup
System works perfect, except
indicates lower flow over entire range
Bypass flow, leak Repair or replace bypass valves,
or faulty solenoid valves
Meter indicating high flow, upstream
piping at meter smaller than
meter bore
Fluid jet impingement
on rotor
Change piping
Opposite effects of above Viscosity lower
than calibrated
Change temperature, change
fluid or recalibrate meter

Part Number Information
Page 9October 2018 TRB-UM-00372-EN-06
PART NUMBER INFORMATION
Part
Number*
Meter Bore
Size × Line
Size (in.)
End
Connection
Flow
Range
Strainer
Mesh
Approx. K-Factor
pulses/US gal Weight
Max. Pres-
sure Drop
(psi)
B131-038 3/8 × 1 —
See “Flow
Range
Chart”
60 18,000 —3�75
B131-050 1/2 × 1 —60 13,000 —6�5
B131-075 3/4 × 1 —60 3300 —18
B131-088 7/8 × 1 —60 3100 —20
B131-100 1 × 1 —60 870 —20
B132-050 1/2 × 2 —60 13,000 —12
B132-075 3/4 × 2 —60 3300 —18
B132-088 7/8 × 2 —60 3100 —20
B132-100 1 × 2 —40 870 —20
B132-150 1-1/2 × 2 —20 330 —16
B132-200 2 × 2 —20 52 —9
B132-250 2 × 3 —10 52 —10
B133-300 3 × 3 —10 57 —10
B134-400 4 × 4 —10 29 —10
B136-600 6 × 6 —4 7 —10
B138-800 8 × 8 —4 3 —10
B139-900 10 × 10 —4 1�6 —10
Flow Range Chart
Part Number
Flow Ranges
gpm (lpm) bpd m3/d
B131-038 0�60…3�00 (2�27…11�36) 20…100 3�3…16
B131-050 0�75…7�50 (2�84…28�39) 25…250 4�1…41
B131-075 2�00…15�00 (7�57…56�78) 68…515 10�9…81�75
B131-088 3�00…30�00 (11�36…113�56) 100…1000 16…160
B131-100 5�00…50�00 (18�93…189�27) 170…1700 27�25…272�5
B132-050 0�75…7�50 (2�84…28�39) 25…250 4�1…41
B132-075 2�00…15�00 (7�57…56�78) 68…515 10�9…81�75
B132-088 3�00…30�00 (11�36…113�56) 100…1000 16…160
B132-100 5�00…50�00 (18�93…189�27) 170…1700 27�25…272�5
B132-150 15�00…180�00 (56�78…681�37) 515…6000 82…981
B132-200 40�00…400�00 (151�42…1514�16) 1300…13,000 218…2180
B132-250 40�00…400�00 (151�42…1514�16) 1300…13,000 218…2180
B133-300 60�00…600�00 (227�12…2271�25) 2100…21,000 327…3270
B134-400 100�00…1200�00 (378�54…4542�49) 3400…41,000 545…6540
B136-600 200�00…2500�00 (757�08…9463�53) 6800…86,000 1,090…13,626
B138-800 350�00…3500�00 (1324�89…13248�94) 12,000…120,000 1,363…19,076
B139-900 500�00…5000�00 (1892�71…18927�06) 17,000…171,000 2,725…27,252

Part Number Information
Page 10 October 2018TRB-UM-00372-EN-06
Strainer Recommendations
Part Number Strainer Mesh Clearance (in.) Filter Size
B131-038 60 0�0092 260 Micron
B131-050 60 0�0092 260 Micron
B131-075 60 0�0092 260 Micron
B131-088 60 0�0092 260 Micron
B131-100 60 0�0092 260 Micron
B132-050 60 0�0092 260 Micron
B132-075 60 0�0092 260 Micron
B132-088 60 0�0092 260 Micron
B132-100 40 0�0150 400 Micron
B132-150 20 0�0340 0�86
B132-200 20 0�0650 0�86
B132-250 10 0�0900 1�6
B133-300 10 0�0900 1�6
B134-400 10 0�0650 1�6
B136-600 4 0�1875 4�8
B138-800 4 0�0900 4�8
B139-900 4 0�0900 4�8
Repair Kit Information
Repair Kit Fits Meter Part
Number
Repair Kit Part
Number Max. Pressure Drop
Dimensions
Diameter × Length
in. (mm)
B131-038 B253-102 3�75 psi 2 × 4 (50�4 × 101�6)
B131-050 B253-105 6�5 psi 2 × 4 (50�4 × 101�6)
B131-075 B253-108 18 psi 2 × 4 (50�4 × 101�6)
B131-088 B253-109 20 psi 2 × 4 (50�4 × 101�6)
B131-100 B253-112 20 psi 2 × 4 (50�4 × 101�6)
B132-050 B253-205 12 psi 3�62 × 2�5 (91�9 × 63�5)
B132-075 B253-208 18 psi 3�62 × 2�5 (91�9 × 63�5)
B132-088 B253-209 20 psi 3�62 × 2�5 (91�9 × 63�5)
B132-100 B253-212 20 psi 3�62 × 2�5 (91�9 × 63�5)
B132-150 B253-216 16 psi 3�62 × 2�5 (91�9 × 63�5)
B132-200 B253-220 9 psi 3�62 × 2�5 (91�9 × 63�5)
B132-250 B253-220 10 psi 3�62 in × 4�25 (91�9 × 108)
B133-300 B253-330 10 psi 5 × 4�25 (127 × 108)
B134-400 B253-440 10 psi 6�18 × 5 (157 × 127)
B136-600 B253-660 10 psi 8�5 × 5�75 (215�9 × 146�1)
B138-800 B253-880 10 psi 10�62 × 6�25 (269�7 × 158�8)
B139-900 B253-990 10 psi 12�75 × 6�75 (323�8 × 171�4)
All Meter Sizes B111109 — Standard Magnetic Pickup